F.11
Ed. 01-09-2010
ENGINE
Operations on the left-hand crankcase half
Remove oil seals (1) and (2), and heat crankcase half onto an electric hob
up to approx. 150°C.
If, with the crankcase at a temperature of 150 °C, you tap crankcase
half on a flat wood board, bearings usually come out of their seats
spontaneously. If necessary, force bearings out of their seats.
The tools used to force new bearings into their seats shall be manu-
factured so as to lay just ono bearing outer ring nut. Failure to comply
with this requirement leads to bearing damage upon assembly.
Crankshaft ball bearing (3).
With a suitable spindle, press ball bearing from the outside to the inside.
Force the new ball bearing fully home from the inside.
Crankshaft ball bearing protrudes approx. 1 mm out of crankcase
surface.
Output shaft ball bearing (4).
With a suitable spindle, press ball bearing from the outside to the inside. Force
the new ball bearing fully home from the inside.
Output shaft ball bearing is levelled with crankcase surface.
Crankshaft oil seal (1).
Force and level the new oil seals from the outside, with the sealing lip point-
ing in.
Allow crankcase to cool down, then check that all bearings are well installed
into their seats.
Crankshaft measurement
If the crankshaft is reused, check shaft axes offset.
Shaft axes offset 0.05 mm (0.0019 in)
Connecting rod big end bearing and mating axis can be checked only
when disassembled, and this operation should thus be carried out only
in a specialised workshop.
Summary of Contents for SM 50 / 2011
Page 1: ...Workshop Manual CR 50 2011 SM 50 2011 Ed 01 09 2010 ...
Page 6: ......
Page 7: ...b 1 b Ed 01 09 2010 IMPORTANT NOTICES Section ...
Page 9: ...A 1 A Ed 01 09 2010 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 B Ed 01 09 2010 MAINTENANCE Section ...
Page 19: ...C 1 C Ed 01 09 2010 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 D SETTINGS AND ADJUSTMENTS Ed 01 09 2010 Section ...
Page 27: ...D 3 H02123 SETTINGS AND ADJUSTMENTS Ed 01 09 2010 H06248 CR 50 SM 50 ...
Page 48: ......
Page 49: ...E 1 E Ed 01 02 2010 GENERAL PROCEDURES Section ...
Page 59: ...E 11 H06259 2 3 1 3 1 Ed 01 02 2010 GENERAL PROCEDURES Scoops and spoiler removal ...
Page 66: ......
Page 67: ...F 1 F Ed 01 09 2010 ENGINE Section ...
Page 94: ......
Page 95: ...I 1 I Ed 01 09 2010 FRONT SUSPENSION Section ...
Page 96: ...I 2 Ed 01 09 2010 FRONT SUSPENSION Front fork removal I 4 Fork spring specifications I 5 ...
Page 97: ...I 3 H02123 Ed 01 09 2010 FRONT SUSPENSION H06248 CR 50 SM 50 ...
Page 100: ......
Page 101: ...J 1 J Ed 01 09 2010 REAR SUSPENSION Section ...
Page 109: ...L 1 L BRAKES Ed 01 09 2010 Section ...
Page 114: ......
Page 115: ...M 1 M Ed 01 09 2010 ELECTRICAL SYSTEM Section ...
Page 122: ......
Page 123: ...N 1 N Ed 01 09 2010 ENGINE COOLING Section ...
Page 128: ......
Page 129: ...W 1 W Ed 01 09 2010 SPECIAL TOOLS Section ...
Page 138: ......
Page 139: ...Y 1 Y Ed 01 09 2010 CHASSIS AND WHEELS Section ...