INSTALLATION INSTRUCTIONS
Cornering Light Kit Fits GL1500/6 GoldWing
Part No. 52-571
REVISED 2/12/2009
TOOLS REQUIRED:
FLAT BLADED SCREWDRIVER
CYANOACRYLATE ADHESIVE (SUPER GLUE)
#2 MEDIUM PHILLIPS SCREWDRIVER
SMALL MARKING PEN
HACKSAW
BLADE
CENTER
PUNCH
FLAT FILE
HAMMER
KNIFE
3/16”
DRILL
BIT
AND
ELECTRIC
DRILL
1. REMOVE THE FOLLOWING:
A.
PULL OUTWARD ON THE FAIRING FRONT COVER (1A) TO DISENGAGE THE BOSSES (1B) FROM THE FAIRING PANEL COVERS (2A).
B.
USING THE FLAT BLADE SCREWDRIVER, PRY OFF THE L/R BLACK PLASTIC UPPER SIDE TRIM PIECES. (2B)
NOTE: EACH SIDE
HAS ONE LARGE AND ONE SMALL TRIM PIECE TO BE REMOVED.
C.
USING THE FLAT BLADE SCREWDRIVER, PRY OFF THE SCREW COVER (2C) FROM L/R LOWER FAIRING CORNER MOLDING TRIM
(2D).
D.
USING THE #2 PHILLIPS SCREWDRIVER, REMOVE THE SCREW (2E) FROM THE L/R LOWER FAIRING CORNER MOLDING TRIM
PIECES (2D).
E.
USING THE #2 PHILLIPS SCREWDRIVER REMOVE THE 3 SCREWS (2F) FROM THE L/R LOWER FAIRING PANEL COVERS (2A).
F.
REMOVE THE L/R FAIRING PANEL COVERS (2A).
2. USING THE HACKSAW BLADE, CUT OUT THE L/R K.O. PANELS (3A) USING THE MOLDED SLOTS (3B) AS AN OUTLINE. USING THE FLAT
FILE, SMOOTH THE CUT EDGES, (4A) FLUSH WITH THE OPENING (4B).
3. PRESS THE RUBBER MOLDING (5A) ONTO THE EDGES OF THE OPENING (4B) STARTING AT THE BOTTOM CENTER (5B) AND WORKING
IT ALL THE WAY AROUND THE OPENING BEING CAREFUL NOT TO STRETCH THE MOLDING LENGTH. TRIM THE EXCESS LENGTH OFF
TO MATE SQUARELY WITH THE OPPOSITE END.
4. CAREFULLY PULL THE INSIDE EDGE OF THE MOLDING (5A) AWAY FROM THE L/R COVER. APPLY A VERY SMALL AMOUNT OF
CYANOACRYLATE (SUPER GLUE) ADHESIVE BETWEEN THE MOLDING AND THE INSIDE EDGE OF THE OPENING.
CAUTION: DO NOT
GET ADHESIVE ON YOUR FINGERS.
NOTE: IF YOU WOULD LIKE A SCREWLESS MOUNT YOU CAN USE POWER POXY PLASTIC BONDER, AVAILABLE AT HARDWARE
STORES. BE SURE TO FOLLOW INSTRUCTIONS FOR GLUE. (GLUING BRACKETS (6A) INSTEAD OF SCREW MOUNTING)
Copyright© 2005 by Big Bike Parts, Inc. No
part of this instruction sheet may be
reproduced without the
written permission of
Big Bike Parts, Inc.
Summary of Contents for 52-571
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