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HSM VK 5012, Operating Manual

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HSM VK 5012 Operating Manual Download Page 88

6.417.999.120

Issued 06/2005

6.24

VK 5012

Inspection and maintenance work

1

2

3

4

5

6

7

8

6.13

Lubrication chart

Item

Interval

Component

Procedure

1

40 h

central lubrication

lubricate

2

170 h

press ram locking

lubricate

3

500 h

roller track stripper 

(backside press ram)

lubricate

4

1000 h

twisting unit

lubricate toothed wheels / chains

5

40 h

guide rollers twisting unit

lubricate

6

170 h

wire insertion unit

lubricate needle heads

7

40 h

guide rollers wire insertion unit

lubricate

8

170 h

precompactor journal bearing

lubricate

9

1000 h

precompactor cylinder bearing

lubricate

--

1000 h

Counting wheel, hinges, seals

Oil/lubricate

9

Summary of Contents for VK 5012

Page 1: ...Keep in a safe place for future use 6 417 999 120 Issued 06 2005 GB OPERATING MANUAL CHANNEL BALING PRESS VK 5012 ...

Page 2: ...6 417 999 120 Issued 06 2005 Manufacturer HSM Pressen GmbH Co KG Bahnhofstraße 115 D 88682 Salem Germany Tel 49 0 7553 822 0 Fax 49 0 7553 822 160 e mail info hsm online de ...

Page 3: ... 1 2 2 Technical features 2 1 2 3 Introduction 2 2 2 4 Scope of application and proper use 2 3 2 5 Warranty 2 3 3 Technical data 3 1 3 1 Dimensions 3 1 3 2 Machine overview 3 2 3 2 Machine characteristics 3 5 3 3 Press data 3 5 3 4 Main drive 3 5 3 4 1 Main drive unit motor 3 5 3 4 2 Main drive unit pump 3 5 3 4 3 Press cylinder 3 5 3 4 4 Wire insertion cylinder 3 5 3 4 5 Precompactor cylinder 3 5...

Page 4: ...s and indicators 5 1 5 2 1 Main switch 5 1 5 2 2 Emergency stop button 5 1 5 2 3 Ready 5 3 5 2 4 Motor 5 3 5 2 5 Service hours meter 5 3 5 2 6 Set up 5 3 5 2 7 Automatic mode 5 5 5 2 8 Bale ready Strapping 5 5 5 2 9 Bale length 5 5 5 2 10Lamp check 5 5 5 2 11Indicator light Feeding conveyor 5 5 5 2 12Luminous push buttons Pause feeding conveyor 5 6 5 2 13Additional operator panel 5 6 5 2 14Manual ...

Page 5: ...1 Changing the hydrauli oil 6 4 6 2 2 Changing the pressure filter 6 5 6 4 Press ram 6 7 6 4 1 Inspecting the blade clearance 6 7 6 4 2 Central lubrication manually 6 8 6 4 3 Press ram locking 6 9 6 4 4 Checking the stripper rail 6 10 6 4 5 Checking the roller track stripper 6 11 6 4 6 Cleaning the area behind the press ram 6 11 6 5 Twisting unit 6 12 6 5 1 Inspecting and cleaning the shearing bla...

Page 6: ...ir cooling unit 6 21 6 11 Screw connections 6 22 6 12 Adjusting the safety rip cord 6 23 6 13 Lubrication chart 6 24 6 14 Controls 6 25 6 14 1Loading a new program 6 25 7 Using and ordering spare parts 7 1 7 1 Customer service address 7 1 7 2 Accessories 7 1 8 Wiring and hydraulic diagrams 8 1 ...

Page 7: ...Note symbol This symbol indicates particularly important instructions in this manual which must be observed in order to ensure that guidelines and regulations are correctly adhered to that work is carried out in the proper order and that damage to the machine or other plant components is prevented 1 2 Classification of hazards 1 2 1 Danger Indicates an immediate danger Failure to take heed of this...

Page 8: ...on any dangers which may possibly arise Areas of personal responsibility for installation assembly re assembly set up operation and maintenance must be clearly defined and strictly adhered to in order to avoid confusion which might compromise safety When carrying out installation disassembly re assembly maintenance operation adjustment and repair work always observe the shut down procedures descri...

Page 9: ...ting cables must be laid in such a way that they cannot be tripped over Check that mechanical wearing parts such as the shear blade and rollers are working properly according to the maintenance instructions All electrical functional elements and components must be inspected every six months by a qualified electrician Only persons with the appropriate skills and experience in hydraulics may carry o...

Page 10: ...012 1 4 What to do in an emergency In the event of an emergency press the red emergency stop button 1 on the control cabinet of the baling press or turn the main switch 2 on the control cabinet to 0 or open any maintenance door or inspection door 3 1 2 3 3 3 ...

Page 11: ...heck that the safety devices Are in the correct condition Are in the correct position Are firmly secured Are working properly Use the following checklist for your inspection Correct any defects before starting the machine If a defect arises while the machine is running stop the press immediately and correct it Do not modify or remove protective devices Do not deactivate protective devices by modif...

Page 12: ... firmly bolted on 2 Check the safety switches on the wire insertion unit maintenance door 2 on the twisting unit maintenance door 3 on the inspection door on the side of the hopper 4 on the inspection door on the side of the precompactor 5 on the maintenance doors for the press ram 6 The safety switches shut down the machine immediately and prevent it from being switched on again when the wire ins...

Page 13: ... press channel adjustment Fully automatic bale strapping system four wire Press ram with central lubrication fully automatic or manual Oil cooler tank heater option Welded frame construction with reinforcements Variable bale length setting Hydraulic drive and complete electronic protection switching and control system Loading via conveyor belt HSM PressenGmbH CoKG HSM PressenGmbH CoKG Postfach1163...

Page 14: ...ranteed It is therefore essential to make sure that those in charge of the machine are familiar with this operating manual We recommend that you read this operating manual carefully before starting up the machine since we do not accept any liability for damage and malfunctions resulting from failure to observe these instructions If you should encounter any problems please contact our after sales s...

Page 15: ... HSM VK 5012 is specially designed for compacting paper cardboard plastic foil and any other materials listed in the contract Any other use is considered improper The manufacturer accepts no liability for damage resulting from improper use the operator carries sole responsibility for such use Proper use also includes carrying out installation assembly reassembly start up operation and maintenance ...

Page 16: ...6 417 999 120 Issued 06 2005 General information VK 5012 2 4 ...

Page 17: ...6 417 999 120 Issued 06 2005 VK 5012 Technical data 3 1 3 Technical data 3 1 Dimensions ...

Page 18: ...3 Hopper 4 Inspection door 5 Precompactor 6 Wire insertion cylinders 7 Wire insertion unit maintenance door 8 Twisting unit 9 Twisting unit maintenance door 10 Press ram maintenance flap 11 Control cabinet 12 Oil tank 13 Wire station 14 Wire brake 3 14 9 1 2 4 6 13 11 12 10 7 8 3 2 Machine overview 5 ...

Page 19: ...3 16 18 19 20 21 17 15 15 Press ram lock 16 Oil cooler 17 Main drive motor and pump 18 Oil level gauge 19 Motor and pump for press channel adjustment 20 Valve block 21 Venting filter 22 Wire insertion unit 23 Wire insertion cylinder 24 Needle head 24 25 22 ...

Page 20: ...3 4 32 31 28 27 26 25 Guide roller 26 Twisting unit 27 Twisting motor 28 Wire shear cylinder 29 Twisting disc 30 Twisting rod 31 Press cylinder 32 Press ram with manual central lubrication 33 Counting wheel 34 Cutting edge clearing device 29 30 26 33 34 ...

Page 21: ...mm x 720 mm x 600 mm 1200 mm 3 4 Main drive 3 4 1 Main drive unit motor Rated power Pn 22 kW Operating voltage U 380 420 V Frequency f 50 Hz Rated current In 41 A at U 400 V Output speed nab 1470 min 1 3 4 2 Main drive unit pump Type A10VSO100DFLR axial piston pump Output Q 141 l min Operating pressure pmax 270 bar 3 4 3 Press cylinder Dimensions ø140 110 x 1950 mm stroke 3 4 4 Wire insertion cyli...

Page 22: ...Press channel adjustment 3 5 1 Motor Rated power Pn 1 5 kW Operating voltage U 230 400 V Frequency f 50 Hz Rated current In 3 4 A at U 400 V Output speed nab 1450 min 1 3 5 2 Pump Type Internal gear pump PGF1 20 4 1LN01MM Output Q 6 l min Operating pressure p 200 bar 3 5 3 Adjustment cylinder Dimensions ø100 70 x 150 mm stroke 3 6 Oil air cooling unit Rated power Pn 1 5 kW Operating voltage U 380 ...

Page 23: ...requency f 50 Hz Rated current In 5 0 A 3 9 Total power requirement and fuse rate Total rated power Pn 27 4 kW Total rated current In 54 6 A Total fuse rate 3 x 63 A slow blow 3 10 Noise emission In accordance with the DIN 45635 Part 27 the sound pressure level of the HSM VK 5012 is as follows The distance is measured between the testing device and the machine Idle running 1 m 73 dB A Idle running...

Page 24: ...6 417 999 120 Issued 06 2005 Technical data VK 5012 3 8 ...

Page 25: ...baling press may be lifted with a hoist crane or fork lift only at the pick up points Warning The allowed load of the hoist must be higher than the weight of the baling press resp the particular components of the press By unloading from a lorry by means of a crane or a fork lift observe balance If the baling press had been run in already the weight of the compressed material must be additionally c...

Page 26: ...t the legs 1 on both sides Position heavy duty rollers 2 on the left and the right beneath the T beams and put one square timber 3 onto it ranging the whole width 3 2 Lower the press again and lift it in front of press channel with fork lift truck Now the baling press can be pushed or drawn with the lift truck to the installation site ...

Page 27: ... my only be assembled or dismantled under the supervision of an HSM service engineer 4 2 3 Operation outdoors Warning Put into operation only under supervison The operator must ensure that unauthorized persons do no have access to the baling press When the baling press is not operated it must be shut down and secured against unauthorized use the baling press must not be directly exposed to rain th...

Page 28: ...6 417 999 120 Installation VK 5012 Issued 06 2005 4 4 ...

Page 29: ...n the main switch is in the off position it can be secured with a padlock 5 2 2 Emergency stop button Pull out the Emergency stop button to unlock it If you press the Emergency stop button the power circuit is broken The entire machine is shut down which means that all movement cycles are stopped Betriebsart Operating mode Not Aus Emergency off Umreifen Strapping Zuführband Feeding conveyor Ballen...

Page 30: ...rgency off Umreifen Strapping Zuführband Feeding conveyor Ballen fertig Bale ready Ballenlänge Bale length Handbetrieb Manual operation 0 0 0 0 1 Display SIEMENS COROS OP 17 Automatikbetrieb Automatic operation Einrichten Setup 1 2 3 4 5 6 7 8 9 Pause Zuführband Pause feeding conveyor Lampentest Lamp check Motor Betriebsbereit Ready for operation ...

Page 31: ... in its initial position No faults are indicated 5 2 4 Motor The white Motor lamp lights up when the main pump is in operation 5 2 5 Service hours meter The meter counts the hours during which the press is operated It counts both manual and automatic mode operation 5 2 6 Set up Turn the key operated Set up switch to the I position Individual movements of the machine can be actuated step by step by...

Page 32: ...ng Zuführband Feeding conveyor Ballen fertig Bale ready Ballenlänge Bale length Handbetrieb Manual operation 0 0 0 0 1 Display SIEMENS COROS OP 17 Automatikbetrieb Automatic operation Einrichten Setup 1 2 3 4 5 6 7 8 9 Pause Zuführband Pause feeding conveyor Lampentest Lamp check Motor Betriebsbereit Ready for operation ...

Page 33: ...00 mm long The bale is then strapped when the press ram reaches the front limit position The blue lamp lights up when the bale length selected in the program is reached A command to start strapping can be cancelled by turning the key operated switch once again The blue Strapping lamp goes out The delete command resets the bale length to 400 mm and pressing can continue 5 2 9 Bale length Use the ke...

Page 34: ...of pressing The press ram moves forward automatically switches to reverse and then stops in its initial position The cycle can now begin again By pressing the Stop button you can halt the press ram at any position To resume press Forward or Back If you press the Stop button during automatic mode the entire machine is shut down and the press switches to Manual mode 5 2 15 Operating mode Depending o...

Page 35: ...ut precompactor low pressure 2 Computer paper without precompactor high pressure 3 Plastic foil with precompactor low pressure 4 Plastic foil with precompactor low pressure 5 Cardboard with precompactor high pressure 6 Cardboard with precompactor high pressure 7 Cardboard with precompactor high pressure 8 Cardboard with precompactor high pressure 9 Cardboard with precompactor high pressure Sample ...

Page 36: ...rol keys System keys 5 2 14 OP 17 operating panel The OP 17 operating panel is operated using a keypad The keypad is composed of two functional blocks System keys numerical block and control keys Function keys All operating conditions and malfunctions are shown on the keypad display Using the F1 F8 buttons you can select the following main menu screens F1 Operational messages F2 Fault messages F3 ...

Page 37: ...secondary function of dual assignment keys e g shifting the numerical keys 1 to 6 to enter the characters A to F or switching from delete mode to insert mode The SHIFT LED lights up to indicate that the shift key is activated The secondary function of a dual assignment key can then be selected Deletes the character at the current cursor position when entering values in fields All subsequent charac...

Page 38: ...7 F8 K9 K10 K11 K12 K13 K14 K15 K16 K1 K2 K3 K4 K5 K6 K7 K8 5 2 16 Display The display indicates all operating conditions of the machine See appendix Operator panel OP 17 Using the F1 F8 buttons you can select the following main menu screens F1 Operational messages F2 Fault messages F3 Images F4 Password F5 Status F6 Control F7 System F8 Message levels press esc to return ...

Page 39: ...ssage in the display flashes Press the HELP key to call up the explanatory text Press the and keys to scroll up and down several lines of text The explanatory text helps you identify the cause of the fault and correct it Once you have rectified the fault press ACK to delete the flashing fault message from the display The press is now ready for operation again Warning Faults in electrical component...

Page 40: ...o Abteilung Bahnhofstraße 115 D 88682 Salem Neufrach Tel 49 0 7553 822 164 Fax 49 0 7553 822 160 Bedienfeld Control panel Steuerung Control Betriebsart Not Aus Umreifen Ballen fertig Ballenlänge Handbetrieb 0 0 0 0 1 Display SIEMENS COROS OP 17 Automatikbetrieb Einrichten 1 2 3 4 5 6 7 8 9 Lampentest Motor Betriebsbereit 5 2 18 Troubleshooting on the controls Fill in the diagnostic form and fax it...

Page 41: ...est Lamp check Motor Betriebsbereit Ready for operation K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 5 3 Operating modes 5 3 1 Set up mode Caution In this operating mode certain electrical safety functions are disabled Only specially trained staff may operate the machine in Set up mode The key must always be removed Turn the key operated Set up switch to the I position Individual movemen...

Page 42: ...to initial position K 7 Close press channel K 8 Open relieve press channel see also Chapter 5 9 1 K 9 Acknowledgement key to be simultaneously pressed with the strapping cylinder forward back keys K 10 Reverse twisting rods release wire K 11 Pre compactor forward K 12 Pre compactor back to initial position K 13 Cutting edge clearing device forward K 14 Cutting edge clearing device back to initial ...

Page 43: ...bsbereit Ready for operation 5 3 2 Manual mode Manual mode is only possible if Automatic mode is switched off Press the Automatic mode Stop button The yellow Automatic mode lamp goes out Press ram Forward button Press ram Stop button Press ram Back button Press the Forward button The press ram moves forward automatically switches to reverse and then stops in its initial position The cycle can now ...

Page 44: ...rds automatically as long as the light barrier is interrupted by material to be pressed The material is compressed and pushed into the tapered press channel If there is a material jam in the hopper it will be eliminated by use of the precompactor When the selected bale length is reached the blue light symbol Bale finished lights up the press ram stops in the front limit position and the bale is st...

Page 45: ...al in the press channel for example after maintenance work etc the procedure is as follows Precondition The wooden frame is braced in the press channel see Clearing the press The press ram is in the initial position 5 4 1 Adjusting the flow of the A10VSO axial piston pump The pump flow must be adjusted in order to clear or reload the baling press 2 1 A 3 Top view ...

Page 46: ...press cylinder from material damage Unplug the counter wheel The bale measuring system is now out of operation Turn on the main switch The green Ready lamp should light up Set the Operating mode switch depending on the material Press the Automatic On button The yellow Automatic mode lamp should light up Load the feeder conveyor with material the press starts up in automatic mode As soon as the pre...

Page 47: ...ly from the press channel Therefore maintain a safe distance and isolate the danger zone Press the Automatic Stop button Plug the counter wheel back in The bale measuring system is operational again Note The first bales produced after reloading will not be perfectly shaped or compressed This material should be fed back into the machine and repressed Insert the strapping wires ...

Page 48: ...sty otherwise components of the wire station may be damaged Staff can cut themselves on sharp wire ends and should therefore always wear safety gloves Using the controls move the press ram to its initial position and turn off the main switch 5 5 1 Wires on the twisting unit Undo the wires holding the wire coils together in the wire stations and pull the beginning of the wire out of the core of the...

Page 49: ...ection door Loosen the nuts on the eye bolts on both sides and swing the twisting unit to one side Thread the beginning of the wire through both slots and the guide bush behind 1 Thread the wire behind the guide rollers 2 and push it on towards the press channel 1 2 2 1 ...

Page 50: ... 22 Push the wire through the opening in the frame and let the end protrude by approximately 400 mm Repeat the above steps for all four wires Swing the twisting unit back towards the press and tighten the nuts of the eye bolts Close the inspection door ...

Page 51: ...e Undo the wires holding the wire coils together in the wire stations and pull the beginning of the wire out of the core of the coil Thread the wire through the wire brake Open the inspection door Loosen the nuts on the eye bolts on both sides and swing the wire insertion unit to one side ...

Page 52: ...e frame and the guide bush behind 3 Pull the wire in front of the guide roller 4 and on towards the press channel Push the wire through the opening in the frame and pull it up to the square tube on the press channel Tie the wire to the square tube Repeat the above steps for all four wires 3 4 ...

Page 53: ...012 Installation Issued 06 2005 5 25 Material used Strapping wire ø 3 1 mm 40 kg coil Part no 6 661 993 100 Swing the insertion unit back towards the press and tighten the nuts of the eye bolts Close the inspection door ...

Page 54: ...The press ram lock cylinders move forward and the wire insertion cylinders push the wire through the channels of the press ram to the twisting unit The twisting rods perform one rotation and catch the wires The shears in the twisting unit cut the wires which are immediately twisted The wire insertion cylinders return to their initial position The press ram returns to its initial position and the t...

Page 55: ...ed The material is compressed and pushed into the tapered press channel When the selected bale length is reached the blue Strapping lamp lights up the press ram stops in the front limit position and the bale is strapped fully automatically After strapping the cycle starts again from the beginning Note The illustrations in the operating manual are of a simplified nature The illustrations also depen...

Page 56: ...e wires through the channels of the press ram to the twisting unit The twisting rods perform one turn and catch the wires The shears in the twisting unit cut the wires which are immediately twisted The press ram moves forward and stops under pressure The press ram lock cylinders move forward and arrest the press ram ...

Page 57: ...wire insertion cylinders return to their initial position The press ram is unlocked and returns to its rear limit position The twisting rods perform three backward rotations and eject the twisted wire ends The wires are immediately twisted by the twisting unit ...

Page 58: ...re wire runs past one of the proximity switches the error message END OF WIRE appears in the display The press stops in the initial position and switches to Manual mode Put in a new wire coil and remove the tying wire Pull the beginning of the wire out of the core of the coil and thread it through the wire brake and guides to position A Join the ends of the old and new wires A 1 1 ...

Page 59: ...31 Use the old wire to pull the new wire through the guides to the beginning of the press channel Position B Cut off the wire loop and twist the ends of the wires together using pliers HSM strapping wire ø 3 1 mm oiled 40 kg coil Part no 6 661 993 100 B ...

Page 60: ... the key operated switch to select Set up mode Relieve the press channel K 8 function see also Chapter 5 9 1 Attach the press channel cover at the labelled point and raise slightly Open the inspection door on the hopper and place square pieces of wood 1000 x 120 x 100 mm on the floor of the press channel Press the Forward button The press ram advances pushes the bales in the channel forwards switc...

Page 61: ... mm 120 x 120 mm Before starting up the press again Place a wooden frame in the press channel roughly below the press channel adjustment facility and lower press channel cover again Close the press channel K 7 function The wooden frame is braced in the press channel ...

Page 62: ...s of the material or the pressing power Specialist staff can set the required values on the OP 17 operator panel There are two ways to relieve the conical press channel 1 Electronically Press the K 8 key in Set up mode the adjustment cylinder goes down 2 Manually Loosen the lock nut and unscrew the throttle screw N emergency drain by roughly one turn the adjustment cylinder lowers Note After relie...

Page 63: ...tial positions Initial position Precompactor in rear position cylinder retracted Press ram in rear limit position press cylinder retracted Press ram lock in rear position cylinders retracted Wire insertion cylinders retracted cylinders retracted Wire shearing cylinder in top position cylinder retracted Turn off the main switch and secure it with a padlock if necessary ...

Page 64: ...6 417 999 120 Installation VK 5012 Issued 06 2005 5 36 ...

Page 65: ...inet to 0 and lock it Since operating conditions may vary it is impossible to specify in advance how often wear check inspections maintenance and repairs will be necessary A suitable inspection routine should be devised according to your particular operating conditions Our customer service experts will be glad to assist you with additional advice Maintenance work may only be carried out by our spe...

Page 66: ...11 40 h Inspecting cleaning the shearing blades 6 12 40 h Inspecting the twisting disks 6 13 170 h Lubricating the twisting drive 6 14 1000 h Lubricating the wire guide rollers twisting unit 6 15 40 h Cleaning lubricating the wire insertion unit 6 16 170 h Lubricating the wire guide rollers wire insertion unit 6 17 40 h Lubricating the journal bearings precompactor 6 18 170 h Lubricating the cylin...

Page 67: ...Mineral oils ISO Viskositäts klasse ARAL BP DEA FINA ISO VG 46 HVLP Aral Vitam HF 46 Bartran HV 46 Astron Z HLP 46 ESSO UNIVIS N 46 HYDRAN HV 46 Tellus Öl T 46 SHELL NLGI Klasse ARAL BP DEA ESSO MOBIL 2 3 Wälzlagerfett lithiumverseift Bearing grease lithium saponified Aralub HL 3 Energrease LS 3 Glissando 30 Exxon BEACON 2 Mobilux EP 2 ALVANIA Fett R 3 SHELL Note Make the press channel adjustment ...

Page 68: ...nts and solvents With the press ram in the rear limit position Empty the hydraulic fluid tank Open the oil drain plug and catch the oil in a collecting vessel or completely remove the venting filter and siphon off the oil tank capacity 300 l Blow out the venting filter with compressed air Check that the venting filter is not dirty or blocked Replace the venting filter every 2000 operating hours Sc...

Page 69: ...aulic oil selection table 6 2 2 Changing the pressure filter Interval after malfunctions otherwise at least every 2000 service hours The contamination of the pressure filter is monitored by a pressure transducer If the contamination reaches a certain degree the message Hydraulic unit oil filter dirty appears in the display The press switches to fault mode and shuts down Unscrew the filter cup Repl...

Page 70: ...t unscrew the hydraulic hose from the leakage oil port L and top up the pump housing with hydraulic fluid Reinstall the hydraulic hose Turn on the main switch Advance and retract the press ram several times in manual operation With the press ram in the front limit position check the oil level in the sight glass on the hydraulic fluid tank and top it up if necessary L ...

Page 71: ...age If the shear blades are damaged they must be replaced Caution Special skills are required for adjusting the blade clearance or press ram guide These adjustments may only be carried out by specialist HSM staff Close the inspection door again 6 4 Press ram 6 4 1 Inspecting the blade clearance Interval 170 operating hours Move the press ram forward in manual mode so that the shearing blades are p...

Page 72: ...ng and shearing points Take adequate measures to Isolate the danger zone Use a grease gun with tube attachment to inject approx 20 30 cm3 of bearing grease into each lubricating nipple Visual check grease must emerge from all guide rollers bearings If the press ram has too much play within its guide this will affect the blade clearance too large In this case the blade clearance or press ram guide ...

Page 73: ...tenance work VK 5012 6 4 3 Press ram locking Interval 170 operating hours With the press ram in the rear limit position Using a grease gun pump approximately 3 strokes of multi purpose grease into the two grease nipples on both sides of the baling press ...

Page 74: ...rval 500 operating hours With the press ram in the rear limit position Open the inspection door on the hopper Unscrew the steel stripper 8 Remove the plastic stripper rail 9 and clean it thoroughly If the height is below 11 mm replace the stripper rail Re install the steel stripper Closde the inspection door on the hopper again 8 9 Shear blade Press ram min 11 mm 15 mm ...

Page 75: ...rds the roller track stripper must be raised When the press ram moves back the roller track stripper should touch the roller tracks 11 and scrape off any dirt If necessary grease the bearing bolts on either side with multi purpose grease Close the maintenance doors again 6 4 6 Cleaning the area behind the press ram Interval 40 operating hours With the press ram in the rear limit position Open both...

Page 76: ...t position Open the service door 7 on the twisting unit Unscrew the eye bolts on the twisting unit and swivel it through 90 The shearing blades 14 are now visible Replace any broken or damages shearing blades see table for tightening torque Clean the entire area Swing the twisting unit back towards the press and tighten the bolts see table for tightening torque Close the service door again 14 Clea...

Page 77: ... service door 7 on the twisting unit Unscrew the eye bolts on the twisting unit and swivel itthrough 90 The twisting disks 16 are now visible Replace any bent or broken twisting disks see table for tightening torque Note Make sure the new wheels are installed in the same position as the old ones Swing the twisting unit back towards the press and tighten the bolts see table for tightening torque Cl...

Page 78: ...Unscrew the metal lid of the protective cover The gears and drive chains are now visible Lubricate the gear wheels and cylinder bearing with multi purpose grease Clean the drive chains and spray them with universal chain spray Perform a visual check of the chain tension Replace any damaged or broken tensioning boxes 17 Re attach the cover 17 ...

Page 79: ...m in the rear limit position Open the service door 7 on the twisting unit Unscrew the eye bolts on the twisting unit and swivel it through 90 The wire guide rollers 18 are now visible Lubricate each of the 8 wire guide rollers until grease emerges Swing the twisting unit back towards the press and tighten the bolts see table for tightening torque Close the service door again 18 7 ...

Page 80: ...re insertion unit Unscrew the eye bolts on the wire insertion unit and swing it through 90 The needle heads 19 are now visible Clean any dirt from the area Check that the guide rollers 20 on the needle head turn smoothly If necessary lubricate them 8 lubricating holes until grease emerges use a pointed press nozzle Swing the wire insertion unit back towards the press and tighten the bolts see tabl...

Page 81: ...t position Open the service door on the wire insertion unit Unscrew the eye bolts on the wire insertion unit and swivel it through 90 The wire guide rollers 21 are now visible Clean the area from soiling Lubricate each of the 4 wire guide rollers until grease emerges Swing the wire insertion unit back towards the press and tighten the bolts see table for tightening torque Close the service door ag...

Page 82: ...170 operating hours Using a grease gun pump approximately 3 strokes of multi purpose grease into the two grease nipples on both sides of the baling press 6 7 2 Lubricating the cylinder bearings Interval 1000 operating hours Using a grease gun pump approximately 3 strokes of multi purpose grease into the four grease nipples of the cylinders ...

Page 83: ... guide rollers 22 for smooth operation and change them if they are damaged Check the drill bushes 23 for wear and change them if necessary 22 24 23 24 pos 22 Wire guide roller order no 1 605 110 601 Bearing 6004 2RSR order no 9 926 004 001 pos 23 Drill bush A12x20 order no 9 910 172 012 pos 24 Drill bush A8x16 order no 9 910 172 008 ...

Page 84: ... this period Warning Maintenance and service work may be performed only by HSM customer service specially trained staff e g qualified electrians service technians from our contracting partners Before opening switch cabinet Switch off main switch Note following warning signs Fremdspannung External voltage ATTENTION Voltage also present when master switch is turned off ATTENTION Sous tension même en...

Page 85: ...1 Inspection and maintenance work VK 5012 6 10 Oil air cooling unit Interval 170 operating hours Keep air intake grid of the cooling unit and electric motor free from blinding Suck contamination off with a vacuum cleaner if necessary ...

Page 86: ...ked for tightness every 1000 operating hours Thread sizw M 5 5 5 M 4 M 6 9 6 M 8 23 M 10 46 M 12 79 125 280 M 14 M 16 195 M 18 M 20 395 M 24 680 M 27 1000 M 30 1350 Tightening torque Nm Property class BY F GROSS SCHRAUBEN GMBH CO Screw and nut zinc coated µ 0 125 Property class Property class 8 1 14 34 67 115 185 400 290 560 970 1450 1950 9 5 2 8 4 1 4 8 8 8 10 9 12 9 16 40 79 135 220 470 340 660 ...

Page 87: ...2 6 12 Adjusting the safety rip cord Interval daily The safety rip cord is activated when the blue button C on the rip cord switch is pushed in The yellow button must come out when the rip cord is pulled If not you must readjust the rip cord using the tensioning screw D C D ...

Page 88: ...ricate 3 500 h roller track stripper backside press ram lubricate 4 1000 h twisting unit lubricate toothed wheels chains 5 40 h guide rollers twisting unit lubricate 6 170 h wire insertion unit lubricate needle heads 7 40 h guide rollers wire insertion unit lubricate 8 170 h precompactor journal bearing lubricate 9 1000 h precompactor cylinder bearing lubricate 1000 h Counting wheel hinges seals O...

Page 89: ... stops 2 Take out the existing memory card 2 3 Plug in a new memory card 4 Reset the CPU Hold the selector switch 1 in the MRES position for three seconds until the red STOP LED 3 lights up again 5 Briefly hold the selector switch 1 in the MRES position The red STOP LED 3 f lashes for three seconds and then lights up continuously If the red BATF LED lights up take out the battery and replace it Tr...

Page 90: ...r Steuerung Current status of the control HSM Elektro Abteilung Bahnhofstraße 115 D 88682 Salem Neufrach Tel 49 0 7553 822 164 Fax 49 0 7553 822 160 Bedienfeld Control panel Steuerung Control Betriebsart Not Aus Umreifen Ballen fertig Ballenlänge Handbetrieb 0 0 0 0 1 Display SIEMENS COROS OP 17 Automatikbetrieb Einrichten 1 2 3 4 5 6 7 8 9 Lampentest Motor Betriebsbereit ...

Page 91: ...G HSM PressenGmbH CoKG Postfach1163 Postfach1163 D 88678 Salem D 88678 Salem West Germany West Germany MODELL MASCH NR PRESSKRAFT kN SPANNUNG V Hz BAUJAHR LEISTUNG kW NENNSTROM A 7 1 Customer service address HSM Pressen GmbH Co KG Bahnhofstraße 115 88682 Salem Germany Tel 49 0 75 53 822 0 Fax 49 0 75 53 82 21 60 e mail support hsm online de HSM Pressen GmbH Co KG 41 Hanley Close Halesowen U K West...

Page 92: ...Spare parts and accessories VK 5012 6 417 999 120 Issued 06 2005 7 2 ...

Page 93: ...c and wiring diagrams 6 417 999 120 Issued 06 2005 8 1 8 Wiring and hydraulic diagrams Note Additionally to this manual the electrical documents for the baling press are supplied with the machine inside control cabinet ...

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