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horsch Terrano 4.3 GX, Operating Instructions Manual

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horsch Terrano 4.3 GX Operating Instructions Manual Download Page 22

2 | Safety and responsibility

22

60084498 • 01 • 06/2022 • en

00380894

In order to prevent eye injuries, do not look directly at the
beam area when the radar sensor is switched on!

00381135

The pressure accumulator is charged with gas or oil pres-
sure. Dismantle and repair only in strict compliance with
the instructions in the technical manual.

2.9.1 Positions of safety stickers

The positions of the safety stickers depend on the equipment.
Deviation from the graphics presentation possible.

Safety stickers on the machine

Summary of Contents for Terrano 4.3 GX

Page 1: ...ING INSTRUCTIONS Terrano 4 3 4 4 5 3 5 4 6 3 6 4 GX 60084498 01 06 2022 en TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS READ CAREFULLY PRIOR TO STARTING UP KEEP OPERATING INSTRUCTIONS IN A SAFE...

Page 2: ......

Page 3: ...ne 14 2 7 4 Hitching and uncoupling 14 2 7 5 Hydraulics 15 2 7 6 Overhead lines 16 2 7 7 Technical limiting values 16 2 7 8 Use in the field 17 2 7 9 Changing equipment wear items 17 2 7 10 Fertiliser...

Page 4: ...tion 73 8 2 3 Parking 75 8 2 4 Folding 77 8 3 Depth setting 78 8 4 Traction intensifier 81 8 5 Use in the field 81 8 5 1 Work instructions 81 Position of control units during use in the field 82 8 5 2...

Page 5: ...06 2022 en 5 10 Disposal 105 10 1 Decommissioning 105 11 Service 106 12 Appendix 107 12 1 Tightening torque 107 12 1 1 Metric screws Nm 107 12 1 2 Metric screws ft lb 108 12 1 3 Inch screws Nm 109 12...

Page 6: ...okumentationsbevollm chtigter Philipp Horsch Hubertus Bultmann Gesch ftsf hrer Leiter Forschung Entwicklung Translation of EC Declaration of Conformity HORSCH Maschinen GmbH Sitzenhof 1 D 92421 Schwan...

Page 7: ...of machine Please enter the corresponding data into the following list upon reception of the machine Serial number Machine type Year of construction Initial use Accessories Dealer address Name Road Pl...

Page 8: ...ive and regular maintenance and inspection Transport Trained personnel of our service and sales partners will provide orientation on how to operate and maintain the machine By submitting the acknowled...

Page 9: ...ant notes Instructions for actions and their elements are marked by different symbols Prerequisites for instructions for actions 1 Instructions for actions alternative and in warning notes arrow tips...

Page 10: ...ting the above is considered not as intended especially connecting attachment to an agricultural tractor that is not suitable using the machine to loosen and tear up roads lanes and other paved sub st...

Page 11: ...ows all applicable road traffic regulations and is in possession of a valid driving permit for road travel A person being instructed must only work with or on the machine under the supervision of an e...

Page 12: ...lothes protective clothing possibly a hair net Safety shoes Safety gloves Safety goggles to protect the eyes against dust or spray when working with fer tiliser or liquid fertiliser Observe the regula...

Page 13: ...public roads pay attention to the permissible top speed specified in the type approval The specifications in the type approval document or in the technical data are decisive for the design dependent...

Page 14: ...The following machine parts are particularly important for safety Hydraulics Brakes if available Connecting features Protective features Lighting If in doubt about the safety relevant status of the m...

Page 15: ...ts due to air trapped in the hy draulic cylinders these cylinders must already be filled with hydraulic oil before installing them in the machine The cylinder and hose assembly are then bled by retrac...

Page 16: ...d around the machine Wide strides laying on the ground or supporting yourself with your hands on the ground can cause life threatening electric currents pace voltage 1 Do not leave the cabin 2 Do not...

Page 17: ...s have only been designed for forward travel in the field and may be damaged when re versing 2 7 9 Changing equipment wear items Only pulling tools may be attached that meet the technical requirements...

Page 18: ...h concern the data in the type approval this type approval needs to be renewed 2 7 12 Spare parts Genuine spare parts and accessories from HORSCH have been specially designed for this machine Spare pa...

Page 19: ...Remedy any faults immediately Retighten screw connections loosened for care and maintenance work Do not clean new machines with a steam jet of a high pressure cleaner The paint takes approx 3 months t...

Page 20: ...4 Pay attention to the information in all operating instructions 2 9 Safety stickers Safety stickers on the machine warn of hazards at dangerous points and are an im portant part of the safety equipm...

Page 21: ...to ride on the machine 00385791 Keep sufficient distance to electric high voltage power lines 00380145 When connecting the machine and when operating the hy draulics no persons are allowed between the...

Page 22: ...is switched on 00381135 The pressure accumulator is charged with gas or oil pres sure Dismantle and repair only in strict compliance with the instructions in the technical manual 2 9 1 Positions of sa...

Page 23: ...gear with adequate lifting capacity and approval Points with the associated stickers Strapping point must not be used for load suspension When using other lifting points pay careful attention to the...

Page 24: ...s or sales partners and after the operating instructions have been read WARNING Increased danger of accidents during commissioning Observe the notes in the Safety chapter and familiarise yourself with...

Page 25: ...lbs 4 700 6 900 kg 10 362 15 212 lbs 5 600 7 800 kg 12 346 17 196 lbs Drawbar load 500 950 kg 1 102 2 094 lbs 650 1 400 kg 1 433 3 086 lbs 750 1 500 kg 1 653 3 306 lbs Tyre size support wheels 400 60...

Page 26: ...800 kg 1 764 3 968 lbs Tyre size support wheels 400 60 15 5 400 60 15 5 400 60 15 5 Tyre size undercarriage 550 45 22 5 550 45 22 5 550 45 22 5 Number of tines 13 17 21 Tine spacing in one row 123 cm...

Page 27: ...ano 4 4 GX 9350 2990 2900 4000 10100 Terrano 5 3 GX 8500 2990 3400 4900 9300 Terrano 5 4 GX 9350 2990 3400 4900 10100 Terrano 6 3 GX 8500 2990 3900 5900 9300 Terrano 6 4 GX 9350 2990 3900 5900 10100 P...

Page 28: ...d 9 Technically permissible axle load axles 1 2 3 Information on year of manufacture Year of manufacture in VIN Vehicle Identification Number coded Embossed when basic vehicle or undercarriage is manu...

Page 29: ...upling point distances Cat III Pin diameter Cat III IV Coupling point distances Cat IV Pin diameter Cat IV II III Coupling point distances Cat II Pin diameter Cat III III IV Coupling point distances C...

Page 30: ...actor GH Total weight of rear implement In case of towed machines Maximum permissible drawbar load for road transport GV Total weight of front implement front ballast a Distance from front implement f...

Page 31: ...calculated actual front axle load and the permissible front axle load from the operating instructions of the tractor into the table 4 Calculation of the actual total weight Enter the result of the ca...

Page 32: ...nd rear axle load minimum front axle load 20 of the tractor s curb weight The calculated values must not exceed the permissible values Actual value as calculated Permissible value from operating instr...

Page 33: ...evelling discs 8 Packer 9 Lighting 5 2 Hydraulics WARNING Danger of serious accidents and injuries from unintentional hydraulic movements Secure or lock the control units on the tractor Instruct perso...

Page 34: ...il purity acc to ISO 4406 18 16 13 Always plug in all hydraulic lines Otherwise components may get damaged because of interrelated functions Ensure cleanliness and tight fit of all plug and socket con...

Page 35: ...ing hydraulic movements are carried out via the hoses marked with Lift Folding in Retraction of cultivation tools 5 2 2 Lock valves The lock valves in the area of the drawbar are used to activate or l...

Page 36: ...he lever perpendicular to the hydraulic line 2 Open the lock valve for road travel and use in the field Turn the lever parallel to the direction of the hydraulic line Lock valve traction intensifier L...

Page 37: ...the hydraulic cylinders Limbs may be pinched or crushed by unintentional retraction of the piston rods Park the machine to attach or remove the clips with the parking brake pulled Order persons to le...

Page 38: ...tail light C 3 Lamp blinker Number Designation Colour Function 1 L yellow Blinker left 2 54 g 3 31 white Earth 4 R green Blinker right 5 58 R brown Rear light right 6 54 red Brake light 7 58 L black...

Page 39: ...be replaced immediately 3 Apply the specified stickers to spare parts 00385971 00385971 Jack lifting point 00383115 Check the tyre pressure at regular inter vals adapt if necessary see mainten ance o...

Page 40: ...nten ance overview 00380359 Retighten the wheel nuts bolts for the first time after 50 km or 10 hours see maintenance overview 00385757 60010418 60010418 Lashing points Hook fastening gear lashing bel...

Page 41: ...of soil Due to the inclination of the tines long fibre harvest residues can move up quickly and turn away Tines TerraGrip 3L The spring loaded stone release protection with a tripping force of 550 kg...

Page 42: ...r of injury caused by machine lowering Always support the machine with suitable means before starting any assembly or maintenance work on tines and coulters Secure the lift cylinders with aluminium cl...

Page 43: ...are recommended for light soil 4 hole wing Adjustable wings are available for shallow soil or overall cutting of the plants The working depth of the wings can be adjusted in relationship to coulter t...

Page 44: ...cker WARNING The packers may continue to turn when stepping on them causing falls with serious injuries Do not step on the packers In the working position the machine runs on the packer The weight of...

Page 45: ...ingle version The RingFlex Packer is available in two different designs As single RingFlex Packer single row As double RingFlex Packer spring elements offset in two rows behind each other Universal pa...

Page 46: ...h mixing effect on heavy dry soils Breaks up and consolidates down to deeper layers Very good self cleaning due to the natural resonance of the leaf springs Double RollPack Packer Double RollPack Pack...

Page 47: ...in front of the packer Good depth guidance and consolidation on very light soils 6 4 Levelling discs Levelling discs are installed behind the tines to prevent ridge formation with all oper ating cond...

Page 48: ...and fold up the crank Turn the crank down to the desired working depth Perform the same setting on all screw adjustments Note the value on the scale at the bottom of the cast fork After the adjustment...

Page 49: ...isc 1 Border disc 2 Bolt and cotter pin The width of the border discs can be adjusted in 4 positions During use the discs can be pushed in e g at the field boundary 1 Loosen bolt and cotter pin 2 Adju...

Page 50: ...uminium clips 4 Lower the row of discs 5 Remove the discs 6 Mount the new discs tightening torque 85 20 Nm 6 5 Levellers The levellers level the ground in front of the packer and distribute any existi...

Page 51: ...llers on the packer 1 Levellers 2 Screw adjustment 3 Packer WARNING Danger of serious injuries from falling or lowering machine parts during adjustment and conversion tasks Instruct persons to leave t...

Page 52: ...vent cocking 1 Pull out the cotter pin 2 Fold up the crank 3 Secure the crank again with the cotter pin 4 Turn the crank to set the desired height of the levellers Perform the same setting on all scre...

Page 53: ...down slightly at first 4 Position and align the leveller Observe the spacing Now tighten the screws Moving the leveller 5 Loosen the clamping screws on the bar 6 Move the rod to adjust the position o...

Page 54: ...2 Intermediate springs 1 Intermediate spring 2 Adjustment fixture 3 Packer Adjust angle of attack of the intermediate springs 1 1 2 3 Intermediate springs and adjustment fixture 1 Intermediate spring...

Page 55: ...ft the bar if necessary 2 Pull out the cotter pin and remove the bolt 3 Adjust the required angle on the lever 4 Secure setting on the lever with bolt and cotter pin 5 Set the same angle of attack seq...

Page 56: ...ine Engage the tractor brake before releasing the brake Before unhitching the machine Secure the machine with wheel chocks against rolling away before releasing the brake NOTE Adjustments and repair w...

Page 57: ...sion red 2 Then disconnect the coupling head Brake yellow The parking brake works with spring accumulator brake cylinders 1 2 Brake valve 1 Operation of service brake releasing valve 2 Operation of pa...

Page 58: ...accumulator brake cylinder with installed release device 1 1 Place wheel chocks under the wheels 2 Remove the threaded rod from the parking position 2 and fasten it in the cyl inder 1 3 Apply washer...

Page 59: ...settings may void the re gistration Observe the data of the vehicle registration Releasing the brake The brake of the parked machine can be released manually on the brake valve unit This is only possi...

Page 60: ...traffic accidents The cable may be caught by other machine parts and thus trigger flat out braking when cornering Fasten the cable in such a way that it cannot be caught in any place WARNING Danger of...

Page 61: ...s 4 Press the drain valve and keep the button pressed for approx 5 seconds 5 Loosen the brake line 6 Disconnect the breakaway cable from the tractor 7 Unhitch the machine Unhitching does not trigger t...

Page 62: ...example of Cruiser 5 XL 1 Pressure hopper 2 Fan 3 Seed hoses 4 Folding access ladder not visible Seed distribution takes place with up to 12 outlets depending on machine type and model series The seed...

Page 63: ...ectly moun ted before stepping on the ladder Only step on the access steps after they have properly engaged The catch of access steps and handle must always engage audibly and visibly Access ladder Th...

Page 64: ...packer Setting With the two bolts see arrow in front of and behind the pivot point the harrow movement can be limited upwards and downwards The front bolt limits the upwards movement and applies the p...

Page 65: ...the start of the season Assembly disassembly The entire harrow unit is mounted to or disassembled from the packer frame using the U straps and the pertaining washers and nuts 7 4 Crossbar The crossbar...

Page 66: ...justment on the hole pattern The angled plate can be adjusted to the intended intensity In case of wear it can be renewed or readjusted Wearing plate CAUTION Exceeding the permissible transport width...

Page 67: ...the tines via distributor tower and hose system 4 3 Tines with fertiliser pipe 3 Fertiliser pipe 4 Tines In use the distributor tower must be aligned vertically to ensure even distribution across the...

Page 68: ...red Pneumatics fertiliser hopper interface The fertiliser distributor is connected with a fertiliser hopper via a spiral hose NOTE If a different hose is used than the one provided in the scope of del...

Page 69: ...t 1 Press the flap A together and let it snap into place at the desired position 2 Adjust the flaps on all tines equally 1 2 3 Three positions of the flap Position 1 Placement in the soil Position 2 P...

Page 70: ...cket 1 Loosen the hose bracket on the frame and displace it so that there is sufficient movement space for lifting lowering and cornering 1 2 Adjust the inclination of the hose bracket Fix the bracket...

Page 71: ...the flowing media The connectors there fore become worn and this results in malfunctions and failures in the connec ted assembly groups 1 Clean the towing facilities of machine and tractor and check f...

Page 72: ...gap between hold down and spherical cap and adjust see chapter Maintenance overview 7 Connect the brake lines see Brake system section 8 Connect the hydraulic lines see Hydraulics section 9 Connect li...

Page 73: ...nents of the connection for wear Lock the control units mechanically or electrically depending on the version during transport travel Never switch them to the floating position NOTE Make sure before d...

Page 74: ...riers for road transport 5 Loosen cotter pin and bolt 2 6 Push both lighting carriers 1 to the outside 7 Secure the new position of the lighting carriers with bolt and cotter pin Position of control u...

Page 75: ...the red connection supply line must always be disconnected first When unhitching machines with pneumatic brake always press the red but ton of the brake first to engage the parking brake WARNING Risk...

Page 76: ...cks under the side of the undercarriage wheels pointing to the downward slope 9 Unplug the brake lines ISOBUS and lighting and hook in the bracket Attach the cover caps if so equipped 10 Unhitch the m...

Page 77: ...WARNING Risk of accident due to insufficient stability Fold the machine only after it has been fully connected The machine must not be in an inclined position when folding it Fold the machine only on...

Page 78: ...e packer and support wheels NOTE The coulters loosing action differs according to the soil conditions As a result the packer sinks to different depths The intended working depth can therefore not be c...

Page 79: ...t is therefore required to raise or lower the machine so that either the packer or the support wheels are loaded or relieved NOTE Access to the hydraulic cylinders without danger To reach the hydrauli...

Page 80: ...ting the machine 11 Plug on clips again in the area 1 With the cylinders fully extended no clips in area 2 the coulters will just touch the ground Adjustment to working depth 12 Observe the ratio of 1...

Page 81: ...to position 0 see sym bol plate 2 Set the lock valve across the travel direction to use the traction intensifier 3 For use in the field always set the Lift Lower control unit to the floating posi tio...

Page 82: ...cker The support wheels should be just above the ground 2 Lower the machine Switch the control unit to floating position Position of control units during use in the field Floating position Locked posi...

Page 83: ...the machine Carry out all maintenance tasks and adjustments before starting to work NOTE Perform checks when starting work and with larger fields also regularly in between Machine Have the hydraulic l...

Page 84: ...les partner to ensure the optional condition of the machine To maintain troublefree operation it is important to carry out the care and mainten ance work at the recommended intervals 9 1 Maintenance o...

Page 85: ...tions for firm seating and retighten as necessary Check condition and function of all protective features and replace if necessary Check electrical lines for damage and replace if necessary Cleaning t...

Page 86: ...en reached Damages Tools Levelling discs Check condition wear bearing fastening leak tightness and free ro tation daily In case of loose discs tighten all screws with 160 20 Nm When replacing discs ti...

Page 87: ...Brake linings Check brake linings for wear 40 h Brake cylinder Check and if the stroke is too large have the brake lining replaced if necessary workshop work 40 h Wheels All wheels Check for damages c...

Page 88: ...cessary Brake system Release parking brake close brake lines check setting Pneumatic brake Drain air reservoir Antifreeze can be added to the compressed air to ensure the reliable function of valves a...

Page 89: ...down of the tractor Replace the hold down if necessary Wear limit on the hold down 6 Lubricate the ball socket as needed After each connecting Adjust the distance of the hold down to the ball to max 0...

Page 90: ...component concerned if one of the wear limits has been ex ceeded or fallen short of workshop work Designation Nominal dimension mm Wear dimension mm eye a 51 53 Width of ring b 25 5 23 0 Height of rin...

Page 91: ...d spring assembly Never open the screw 1 on the spring assembly 1 550 50 Nm M20 350 50 Nm M16 60 10 Nm M12 9 5 Direction of installation of the guide plates The turned coulter spirals face to differen...

Page 92: ...ion when replacing deflectors Overview of guide plate arrangement The following figures show the mounting direction of the guide plates on the tines according to the machine type and direction of trav...

Page 93: ...Care and maintenance 9 60084498 01 06 2022 en 93 Terrano 4 4 GX A Terrano 4 4 GX Arrangement of the guide plates in relationship to the direction of travel A...

Page 94: ...9 Care and maintenance 94 60084498 01 06 2022 en Terrano 5 3 GX A Terrano 5 3 GX Arrangement of the guide plates in relationship to the direction of travel A...

Page 95: ...Care and maintenance 9 60084498 01 06 2022 en 95 Terrano 5 4 GX A Terrano 5 4 GX Arrangement of the guide plates in relationship to the direction of travel A...

Page 96: ...9 Care and maintenance 96 60084498 01 06 2022 en Terrano 6 3 GX A Terrano 6 3 GX Arrangement of the guide plates in relationship to the direction of travel A...

Page 97: ...firm seating Check the packer shafts for free rotation Check packer segments for wear deformation and breakage If so equipped adjust the scrapers as needed Mounting the packer WARNING Dropping or rol...

Page 98: ...the conical nut 4 on the inside screw 5 4 Press the conical nut against the outside screw 5 Do not use a hammer or similar 5 Lubricate the external thread with grease or copper paste 6 Screw the bear...

Page 99: ...machine parts can cause severe crushing injuries etc Support the raised machine by appropriate means and secure the packer against rolling away Comply with the accident prevention instructions Perfor...

Page 100: ...ings 1 Use the inspection opening on the rear of the brake if so equipped 2 Replace the brake lining when fallen below the minimum thickness 9 8 Wheels Check the tyres regularly for damage and tight f...

Page 101: ...e persons must be able to handle the wheel securely Danger of explosion Do not exceed the specified tire pressure see Mainten ance overview Observe the tightening torque for the wheel nuts Required to...

Page 102: ...ls and after the end of the sea son Wear the necessary protective outfit when performing any work to protect your health and safety NOTE Do not clean electrical components hydraulic cylinders and bear...

Page 103: ...an any oil traces on the skin by washing off with water and soap Never clean the skin with petrol diesel or other solvents Observe the operating instructions of the grease gun used Lubrication points...

Page 104: ...storage The following steps must be followed if the machine is to be shut down for a longer period of time 1 Park the machine in a hall or under a roof if possible 2 Loosen the parking brake if so eq...

Page 105: ...tely For the waste disposal of auxiliary and operating media as well as other chemicals the specifications in the respective safety data sheets must be strictly complied with 10 1 Decommissioning If t...

Page 106: ...HORSCH sales partner Consequential damage The machine has been manufactured by HORSCH with greatest care Nevertheless even when used as intended faults such as deviations in the placing quantity may...

Page 107: ...m Screw design property classes Wheel nuts 4 8 5 8 8 8 10 9 12 9 3 0 50 0 9 1 1 1 8 2 6 3 0 4 0 70 1 6 2 0 3 1 4 5 5 3 5 0 80 3 2 4 0 6 1 8 9 10 4 6 1 00 5 5 6 8 10 4 15 3 17 9 7 1 00 9 3 11 5 17 2 25...

Page 108: ...0 6 56 7 67 6 1 00 4 06 5 02 7 67 11 28 13 20 7 1 00 6 86 8 48 12 69 18 44 22 13 8 1 25 10 03 12 39 18 44 27 29 32 45 8 1 00 10 69 13 28 19 91 29 50 34 67 10 1 50 19 62 24 34 36 88 53 84 63 43 10 1 25...

Page 109: ...ks on head 6 marks on head Inch mm Coarse thread Fine thread Coarse thread Fine thread Coarse thread Fine thread 1 4 6 4 5 6 6 3 8 6 9 8 12 2 13 5 5 16 7 9 10 8 12 2 17 6 19 0 24 4 27 1 3 8 9 5 20 3 2...

Page 110: ...hread Fine thread 1 4 6 4 4 13 4 7 6 4 7 2 9 10 5 16 7 9 8 9 13 14 18 20 3 8 9 5 8 17 23 26 33 37 7 16 11 1 25 27 37 41 52 58 1 2 12 7 35 40 57 64 80 90 9 16 14 3 50 60 80 90 115 130 5 8 15 9 70 80 11...

Page 111: ...60084498 01 06 2022 en 111 Notes...

Page 112: ...112 60084498 01 06 2022 en...

Page 113: ......

Page 114: ...ecifications and illustrations are approximate and non binding Subject to technical product revisions HORSCH MASCHINEN GmbH Phone 49 94 31 7143 0 Sitzenhof 1 Fax 49 94 31 7143 9200 92421 Schwandorf Ge...

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