Honeywell TotalPlant LCN System Installation Download Page 12

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LCN System Installation

1-2

9/96

1.2

1.2 REFERENCE DOCUMENTS

The following documents are either required or will provide assistance during the
installation phase of the TPS Local Control Network System equipment.

Title

Binder

Application ModuleX Service

Application ModuleX

BASIC System Installation (Section 25-110)

BASIC System Summary

Data Hiway Planning

System Site Planning - 2

Data Hiway Subsystem Site Planning

BASIC System Summary

Dual Node Module Service

LCN Service - 2

Engineer's Reference Manual

Implementation/Startup & Reconfiguration - 2

Five/Ten-Slot Module Service

LCN Service - 2

History Module Service

LCN Service - 2

LCN Guidelines - Implementation,
Troubleshooting, and Service

LCN Installation

LCN Planning

System Site Planning - 1

LCN System Checkout

LCN Installation

Logic Manager Installation

Implementation/Logic Manager

Logic Manager Planning

System Site Planning - 2

PM and APM Planning

System Site Planning - 1

Process Manager Installation

Implementation/Process Manager - 1

TPS System Site Planning

System Site Planning - 1

UCN Guidelines

UCN Installation

Universal Station (Ergonomic)Service

LCN Service - 1

Universal Station Service

LCN Service - 1

Universal StationX (Ergonomic) Service

Universal StationX

Universal StationX Service

Universal StationX

Deskside Global User Station Service

Global User Station

Console Global User Station Service

Global User Station

Classic Console Global User Station Service

Global User Station

1.3 SPECIAL INSTALLATION TOOLS AND TEST EQUIPMENT

• Mobile lifter and/or lift truck.
• Set of standard technician's hand tools, including multimeter.

Summary of Contents for TotalPlant LCN

Page 1: ...LCN System Installation SW20 500 ...

Page 2: ......

Page 3: ...LCN Installation LCN System Installation SW20 500 Release 510 CE Compliant 9 96 ...

Page 4: ...for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice TDC 3000 and TotalPlant are U S registered trademarks of Honeywell Inc Other brand or p...

Page 5: ... Installation binder This publication supports TotalPlant Solution TPS System network Release 510 and CE Compliant hardware TPS is the evolution of TDC 3000X Any equipment designated as CE Compliant complies with the European Union EMC and Health and Safety Directives All equipment shipping into European Union countries after January 1 1996 require this type of compliance denoted by the CE Mark In...

Page 6: ...may occur to equipment if proper care is not exercised WARNING Warnings tell the reader that potential personal harm or serious economic loss may happen if instructions are not followed 53893 OR Ground connection to building safety ground 53894 Ground stake for building safety ground 53895 DANGER SHOCK HAZARD Electrical Shock Hazard can be lethal 53896 DANGER HIGH VOLTAGE Electrical Shock Hazard c...

Page 7: ...3 Installing Cable Access Port Covers 3 6 LCN Cabling 3 6 1 LCN Cabling Rules 3 6 2 LCN Cable Connections 3 6 3 Coax Cabling Procedure 3 7 LCN Extender LCNE Cabling 3 8 Installation of Floating Engineer s Keyboard 3 9 Interconnection of Peripherals Located in Separate Single Bay US Furniture 4 SYSTEM GROUNDING 4 1 Ground Wiring Overview 4 2 Grounding LCN Cabinets and Universal Stations 4 3 Groundi...

Page 8: ...ODULEX INSTALLATION 12 1 Placement 12 2 Grounding 12 3 AC Power 12 4 LCN Cable Connection 12 5 Ethernet Network Connection 13 SCANNER APPLICATION MODULE INSTALLATION 13 1 Placement 13 2 Grounding 13 3 AC Power 13 4 LCN Cable Connection 13 5 Communication Connection to MC0 14 DESKSIDE GLOBAL USER STATION 14 1 Preinstallation 14 2 Audit Equipment 14 3 Placement 14 4 Grounding 14 5 AC Power 14 6 Conn...

Page 9: ...Pen Assembly Removal and Replacement A 5 Hiway Gateway Cabling A 6 Enhanced Universal Work Station EUWS Installation A 7 Redundant Application Module Cabling A 8 Universal StationX Cabling Universal Station Furniture A 9 Universal Station Cabling Ergonomic Furniture A 10 Universal StationX Cabling Ergonomic Furniture B OPTIONS INSTALLATION FOR USs IN ERGONOMIC FURNITURE B 1 Console Complexing Phys...

Page 10: ...LCN System Installation iv 9 96 ...

Page 11: ...he initial system installation and for modifying or expanding a TPS system that is already installed The installation procedures assume that all intracabinet console cabling and wiring have been made at the factory before the equipment is shipped The installation manual includes general instructions on how to move and position the system equipment how to connect the power and grounding cables to t...

Page 12: ... Installation LCN Planning System Site Planning 1 LCN System Checkout LCN Installation Logic Manager Installation Implementation Logic Manager Logic Manager Planning System Site Planning 2 PM and APM Planning System Site Planning 1 Process Manager Installation Implementation Process Manager 1 TPS System Site Planning System Site Planning 1 UCN Guidelines UCN Installation Universal Station Ergonomi...

Page 13: ...king and placement of the TotalPlant Solution TPS System LCN equipment cabinets Operator Interface Stations OIS and Universal Stations USs see Figure 2 1 The instructions assume that all of the system LCN modules and all interconnecting LCN cables within the cabinets and consoles have been installed and connected at the factory as shown in Figure 2 2 1253 Figure 2 1 TPS Universal Station and Equip...

Page 14: ... View Figure 2 2 LCN Cabinets with Intracabinet Cables Installed All LCN coaxial cable assemblies required to interconnect cabinets and consoles are assembled at the factory to standard or specified lengths and shipped with the system equipment see Section 3 ...

Page 15: ...nd around corners If for example the Universal Station cannot negotiate a narrow hallway or tight corner it may be necessary to remove the keyboard panel or table top assembly before it can be moved into place Also the trend pen recorder option mounted above the CRT shroud adds approximately two inches to the overall width front to back See Appendix A for removal replacement procedure LCN equipmen...

Page 16: ...LCN System Installation 2 4 9 96 ...

Page 17: ...ic equipment see Section 6 Upon arrival at the system site remove shipping crate and protective wrapping and carefully inspect the equipment for any physical damage If damaged immediately notify the carrier and your Honeywell sales representative as to extent and type of damage Also check each piece of equipment against the invoice list for any missing items 3 2 EQUIPMENT PLACEMENT The cabinets an...

Page 18: ...ch of its peripherals are equipped with 6 foot ac power cords Provide two duplex outlets nearby for their connection Do not exceed LCN cable length limits see Appendix A Set the Deskside Global User Station components on a tabletop or desktop The electronics tower can be placed on the floor under the table or desk directly under the Monitor and keyboard Note that if the Universal Station US is loc...

Page 19: ...ts located at the front bottom right and left sides are open before complexing See Figure 3 1 When the task of complexing the console is finished close the cable access port on each end of the console 11351 Shown in Open Position Cabinet Front Coax Cable Channel Figure 3 1 Location of Cable Access Ports in a Universal Station ...

Page 20: ...or a console is one less than the number of USs in the console A complexing plate 51303672 mounts on the bottom of the keyboard connecting the two keyboards together See Figure 3 2 11350 Complexing Plate US Keyboard on the Left US Keyboard on the Right Underside of Left Keyboard Underside of Right Keyboard Figure 3 2 Installation of Complexing Plate under US Keyboard ...

Page 21: ...LCN System Installation 3 5 9 96 3 4 An angled strap 51201261 fastens the back of the two USs together See Figure 3 3 11352 Figure 3 3 Installation of Complexing Strap to Rear Lower Corner of US ...

Page 22: ...ced Configuration The following steps are required for the joining of two stations together The complexing tie plates 2 are attached to one station the second station is set in place next to the first the flexible spacers are inserted and then the second station is bolted to the two tie plates 1 Install a Wedge Tie Plate Arc 51403114 100 to the front of the bottom corner of one of the two stations...

Page 23: ...ions and they are tilted forward insert a Flexible Spacer Bottom Arc 51308033 100 between the two upper monitors The spacer fits in the groove behind the bezel See Figure 3 5 If there is an upper monitor in both stations and they are not tilted forward insert a Flexible Spacer Top Arc 51308036 100 between the two upper monitors The spacer fits in the groove behind the bezel See Figure 3 6 In both ...

Page 24: ...LCN System Installation 3 8 9 96 3 5 1 12560 Figure 3 6 Arc Complexed Ergonomic Universal Stations with Wedges 6 Bolt the second station to both complexing tie plates ...

Page 25: ...o tie plates 1 Install a Wedge Tie Plate Inline 51403124 100 to the front of the bottom corner of one of the two stations bases See Figure 3 4 2 Install a Tie Plate Inline 51308056 100 under the keyboard of the same station See Figure 3 4 3 Place the second station next to the first station 4 Insert the two long bolts to the keyboards of each station Start a nut on each bolt 5 Insert the Inline We...

Page 26: ...The spacer fits in the groove behind the bezel on both stations with the top even with the middle of the CRT Mount wedge 7 Upper Monitors If there is an upper monitor in both stations and they are tilted forward insert a Flexible Spacer Bottom Inline 51308038 100 between the two upper monitors 8 Bolt the second station to both complexing tie plates ...

Page 27: ...e leg of the far right and far left station Insert the Cable Cover plate from the inside of the leg over the mounting stud and retain with a nut The protruding part of the plate will fill the hole such that the outside of the cabinet leg is smooth 12558 Figure 3 8 Location of Cable Access Ports in Ergonomic Universal Stations ...

Page 28: ...ning installation task is for the cabinets and the consoles to be cabled together as shown in Figure 3 9 Figure 3 10 and Figure 3 11 Rear View Coax Connection to LCN System Cable A Cable B Cable A Cable B 53851 Rear View Figure 3 9 Intracabinet Coax Cabling between LCN Cabinets After the Universal Stations have been complexed bolted together coax cable can be connected as shown in Figure 3 10 or F...

Page 29: ...LCN System Installation 3 13 9 96 3 6 11346 Figure 3 10 Console Cabling between Universal Stations Standard Furniture ...

Page 30: ...t leg of the station The right leg is reserved for ac wiring this applies to wiring that goes all the way to the top monitor position in the station Excess signal cables are allowed to loop into the left leg 12572 Figure 3 11 Console Cabling between Universal Stations Ergonomic Furniture ...

Page 31: ...terface on the 4 of DNPKG modules is not a part of the restriction WARNING TotalPlant Solution TPS System LCN coaxial cables and associated components have been designed and tested by Honeywell IAC to meet strict standards of performance Other coaxial cables and components have not been tested and qualified for use in the LCN system therefore no substitutions are approved by IAC Various lengths of...

Page 32: ...thorized cables BNC Tee connectors 51190728 105 Note that these are not the same as those used on the Data Hiway Termination resistors 30732052 001 are required at each end of both coaxial cables For fiber optic cable ordering information see LCN Guidelines in the LCN Installation binder LCN cabling must not be routed outside the control room building Consider LCN Extenders LCNE and Fiber Optic ca...

Page 33: ...2 meters 6 feet is used to connect one module to another DNPKG Modules have one set of connections for each DNPKG module The A Cable connection is located on the CLCN A board in the bottom slot 1 of the top node in a DNPKG module The B Cable connection is located on the CLCN B board in the bottom slot 1 of the bottom node in a DNPKG module A minimum coax cable of 2 meters 6 feet is used to connect...

Page 34: ...nterconnect LCN coaxial bus segments For information about the hardware and connections required to implement this refer to Section 3 of LCN Guidelines 3 8 INSTALLATION OF FLOATING ENGINEER S KEYBOARD UXS Auxiliary Install a Floating Engineer s Keyboard on a Universal Station US that is designated to use the Engineer s Personality or do engineering functions using the Universal Personality Connect...

Page 35: ...e is folded and clamped to the side of the cabinet just inside the front door as shown in Figure 3 14 2 Complex the two cabinets together to prevent damage to the cable should the cabinets be pushed apart 3 Unfasten the cable clamps that hold the cartridge floppy cable but allow the cable to still pass through the cable clamps Refasten the cable clamps 4 Route the cable through the hole in the sid...

Page 36: ... or TPDGC I O board SCSI connector J2 For Ergonomic furniture The cables are stored in the foot of the worksurface furniture Free the cable and pass the cable through the cable pass through hole in the cabinet side into the Universal Station or Universal StationX cabinet Run the interface cable up the left side of the console leg to the I O card file Connect the peripheral interface cable s as fol...

Page 37: ...he connection point Only one star plate is allowed between any one cabinet and the safety ground stake collection star plate located just inside the building Step 2 is to single point ground Hiway Gateway HG cable shields to MRG This is only done when an HG is used without an HTD This must be done if the HTD is removed from the system 4 2 GROUNDING LCN CABINETS AND UNIVERSAL STATIONS STEP 1 Each L...

Page 38: ...n HG is used without an HTD the DHI I O board ground screw must be connected to the HG connection post shown in the figures of this section and the HG connection post must be wired with 4 gauge wire to the Master Reference Ground MRG as shown in the Data Hiway Subsystem Site Planning manual If the HG used without an HTD is located in a cabinet the LG HG service post must be grounded to an MRG Star...

Page 39: ...aster reference ground MRG through separate cables LCN Coax Cable Out LCN Coax Cable In Module Logic Ground Logic Ground 11 Screw Terminal Frame Ground 11 10 9 8 7 6 LG HG Rear View LG HG Service Posts Figure 4 4 Cabinet Logic Ground Terminal Board ...

Page 40: ...wire from terminals 11 and 13 on terminal TB1 of the primary HG DHI I O board to the HG service post at the bottom of the cabinet or station See Figure 4 4 The HG service post must be connected to Master Reference Ground MRG through AWG 4 wire The LCN cable connectors like the Data Hiway cable connectors must not be allowed to touch the cabinet frame All LCN cable connectors that enter or exit the...

Page 41: ...s not have an HTD see Figures 4 2 and 4 3 The HG terminal must be connected to the MRG ground stake with an insulated 5 m2 4 AWG wire Third post Safety Ground this post is connected to the station sheet metal and can be wired to the safety ground in the power panel or to building steel with an insulated 5 m2 4 AWG wire NOTE The power cord has a safety ground connection This second Safety Ground co...

Page 42: ...LCN System Installation 4 6 9 96 ...

Page 43: ...ser Note that TB1 accepts solid or stranded wire up to AWG 12 2 5 mm2 53895 DANGER SHOCK HAZARD Trip the circuit breakers on the power entry box and at the control room ac power supply panel or dedicated branch circuit Remove the access cover from the power entry box and wire TB1 as shown in Figure 5 1 or Figure 5 2 Strip approximately 7 5 mm 0 3 of insulation insert wire into tubular breakers in ...

Page 44: ...Amp Shown Conduit Opening 15 Amp Circuit Breakers for115 V 10 Amp for 230 V CB1 CB2 Figure 5 1 LCN Cabinet Universal Station Power Entry Box Console Power Entry Box ON OFF 115 Vac Customer Connection US 115 Vac Customer Connection EC G L2 L1 230 Vac Customer Connection US G L2 L1 G L2 L1 Yel Grn Brn Lt Blue ON TB1 DANGER N L1 Gnd N L1 FL1 Line CB1 OFF CB2 DANGER Shock Hazard Trip Breaker at Power ...

Page 45: ... 2 hole in the cabinet The following conduit parts were used in the design of the access Table 5 1 Conduit Parts for Installation of an Ergonomic Universal Station Function Source Part Number 3 4 90 Pulling Elbow Male to Female Appleton MFL 75 Bridgeport 72 DC Midwest Cooper 811 O Z Gadney MF 075 RACO 2663 3 4 Zinc Die Cast Screw in Connector with Steel Locknut Appleton SGC 75DC Bridgeport 521 DC ...

Page 46: ...LCN System Installation 5 4 9 96 5 3 12563 AC Power Connection Figure 5 3 Power Entry to Ergonomic Universal Station Rear Entry ...

Page 47: ...LCN System Installation 5 5 9 96 5 3 12828 AC Power Connection Figure 5 4 Power Entry to Ergonomic Universal Station Bottom Entry ...

Page 48: ...tem Installation 5 6 9 96 5 3 Wire the AC service to the terminals as indicated by the symbols in Figure 5 5 L N Sliding Cover Connect Wiring 12829 Figure 5 5 Ergonomic Universal Station Power Entry Box Wiring ...

Page 49: ...iversal Station s physically installed and ready for a power up check please take time for a general cleanup of the area From this point on the habit of maintaining site cleanliness should be developed The following steps are recommended Make a final check of all shipping containers and wrappings for small parts or smaller containers Arrange for the storage of special containers in which the perip...

Page 50: ...LCN System Installation 6 2 9 96 ...

Page 51: ...it breakers see Figure 5 1 Remove TB1 access cover Locate each LCN module front panel and turn the power switch to the OFF position Note that a Dual Node Module will have two power switches if both nodes are installed Close the breakers on the control room power distribution panel and check for proper voltage at the point of power connection TB1 see Figure 5 1 for US and cabinets and Figure 5 2 fo...

Page 52: ...reen POWER STATUS LED is on Remember that a Dual Node Module may have two power switches Correct any problems before proceeding to the next module Refer to the Five Ten Slot Service manual or Dual Node Module Service manual if service is required A Deskside Global User Station has a power on LED on the front of the electrics tower for deskside models and an LED on the front of the console module l...

Page 53: ...site or if an additional module is added the new board or module including the Universal Work Station must be set up for the node it will occupy for example Figures 8 1 and 8 2 show the location of the address pack on the LCN I O board and the K2LCN board jumpered for an address of three 3 CAUTION The address pinning is logically ORed together if an LCN I O board is used with a K2LCN board The add...

Page 54: ... M Service manuals For peripheral device pinning or function selection refer to the Universal Station Service For keyboard pinning options on the Universal Work Station refer to Appendix A paragraph A 7 53392 BAR CODE ASSY NO 51305072 100 REV A LCN A J1 LCN B J2 1 0 0 1 2 3 4 5 6 P LCN Address ON 1 2 3 4 5 6 7 8 Figure 8 1 LCN I O Node Address Jumpers The CLCN A B board is located in slot 1 behind...

Page 55: ... the LCN I O board All address jumpers on the K2LCN should be removed 9D 9F 9H 9C K2LCN TS2 Jumper Removed 1 Overall number of jumpers omitted including the parity jumper must be an odd number This example indicates node address 03 0 1 2 3 4 5 6 P 1 2 4 8 16 32 64 Binary Weight Parity 4093 Figure 8 2 K2LCN Address Pinning ...

Page 56: ... Modem Video Printer Terminal LAN SCSI C1 C2 R4 BNC AUI CHAS GND LOGIC GND WSI I O LAN Pinning MAU LAN Connection Remote Debug Modem or Terminal Laser Printer Figure 8 3 WSI I O Pinning 53352 ASSY NO 51304924 200 REV C WSI2 I O BAR CODE LAN Video Terminal J3 J1 J6 Figure 8 4 WSI2 Pinning CE Compliant I O Board ...

Page 57: ...N3 J6 J7 J5 J8 J10 J11 TPDG I O 36 J10 Default CRT Background Pinning Figure 8 5 TPDG I O Pinning 53388 ASSY NO 51305075 100 REV A BAR CODE TPDGC I O J1 J2 J3 J4 J5 Default CRT Background J7 1 1 0 0 J8 1 0 1 0 Black Dark Grey Med Grey Light Grey J7 J8 Figure 8 6 TPDGC Pinning CE Compliant I O Board ...

Page 58: ...LCN System Installation 8 6 9 96 ...

Page 59: ...h the logic ground connected to the chassis ground safety ground 9 3 POWER The Universal StationX has the following power consumption Table 9 1 Universal StationX Current Power Specifications Avg RMS True RMS Peak Watts BTUs hr 2 04 4 2 10 6 332 1132 9 4 LCN CABLE CONNECTION The LCN A and LCN B cables are connected as any other node in the system see Section 3 9 5 ETHERNET NETWORK CONNECTION The M...

Page 60: ...LCN System Installation 9 2 9 96 ...

Page 61: ...hem until the brackets are held firmly in place 3 Mount the tap to each mounting bracket Left side of the cabinet Isolated port marker must be located on right side of the mounting bracket Right side of the cabinet Isolated port marker must be located on the left side of the mounting bracket Tighten the mounting bolt to only 25 inch pounds just enough to hold the tap fixed in place Do not crush th...

Page 62: ...LCN System Installation 10 2 9 96 10 1 52459 Terminators Figure 10 1 Taps Mounted in an LCN Cabinet ...

Page 63: ...bracket Mount the tap with a bolt through the hole in the tap ATTENTION Do not mount with the grounding stud Tighten the mounting bolt to only 25 inch pounds just enough to hold the tap fixed in place ATTENTION Do not crush the body of the tap 2 Connect a 14 AWG 2 5 mm2 ground wire from each tap directly to the nearest safety ground Do not daisy chain the connection 3 Connect a drop cable 51195153...

Page 64: ...LCN System Installation 10 4 9 96 10 3 12564 UCN Taps for NIM Figure 10 3 Taps Mounted in a Universal Station Ergonomic ...

Page 65: ...TENTION Do not crush the body of the tap 2 Connect a 14 AWG 2 5 mm2 ground wire from each tap directly to the nearest safety ground Do not daisy chain the connection 3 Connect a drop cable 51195153 XXX XXX is the length in meters to each drop cable connection 1 It is very important to tighten the drop cable connectors to 25 inch pounds to ensure an error free UCN system 4 Connect the other end of ...

Page 66: ...LCN System Installation 10 6 9 96 10 4 15170 Figure 10 4 Taps Mounted in a Universal Station Ergonomic ...

Page 67: ...e old cable The old cable connection is then re established The old SCSI Interface Cable for the cartridge drives is disconnected and a new cable that has an additional connector to provide connection to the Dayna SCSI Link 3 module is connected to the old cable The old cable connection is then re established The Dayna SCSI Link 3 adapter is mounted to a support bracket with hook and loop fastener...

Page 68: ...LCN System Installation 11 2 9 96 ...

Page 69: ...s attached to the module to the ac power strip in an LCN Cabinet or to the ac distribution box in a Universal Station or Universal StationX 12 4 LCN CABLE CONNECTION The LCN A and LCN B cables are connected as any other node in the system see Section 3 12 5 ETHERNET NETWORK CONNECTION The Media Access Unit MAU is mounted on the end of the 2 meter adapter cable Cabletron p n 51191753 100A The other...

Page 70: ...LCN System Installation 12 2 9 96 ...

Page 71: ...4 LCN CABLE CONNECTION The LCN A and LCN B cables are connected to the LCN I O board as any other node in the system see Section 3 13 5 COMMUNICATION CONNECTION TO MC0 There are two types of connections between the SAM and MC0 If the RS232 interface is used the distance between the SAM and MC0 cabinet is limited to 20 meters 66 ft If the RS422 interface is used for longer distances adapters that c...

Page 72: ...or For actual strip name see customer system configuration X1 X2X3 X6 X7 X8 Stabilizer IN OUT 230 Vac IN Customer Signals Web Tacho Data Link SAM WEB BREAK Reel Change X16 X17 X 18 X 19 X5 MC0 Adapter X2 X8 X3 13714 Data Link to SAM Data Link to SAM 2 1 3 4 5 50 foot Communication Cable 51196082 115 Figure 13 1 Configuration and Cabling of Scanner Application Module ...

Page 73: ... below represents the items identifiable from the outside of the unit Optional items that are normally located inside the minitower are not listed These items would not hinder the installation of the unit All options ordered are already installed Item Part Number Model Number Quantity Description 51196900 100 1 PPC Minitower 51196793 100 1 17 Monitor Power cord and Interface Cable 51196708 180 1 P...

Page 74: ... be placed on the floor or on the desktop AC Power 115 V 230 V Switch Single Monitor Mouse PC Keyboard Printer Ethernet MAU LCNP IKBI2 SCSI Bus Terminator 16210 C Touchscreen COM 3 SCSI III RJ 45 Primary Monitor Secondary Monitor Dual Monitor Board COM 2 COM 1 Ethernet Parallel Line Out Mic Line 10BaseT KB SVGA Mouse In In SCSI II Figure 14 1 Minitower Cable Connections to Rear Panel ...

Page 75: ...assis when connecting or disconnecting cables Connect the 17 inch monitor interface cable to the SVGA connector on the back of the electronic tower Connect the other end of the cable to the back of the monitor Connect the 21 inch monitor interface cable 51192126 400 to the SVGA connector on the back of the electronic tower Connect the other end of the cable to the back of the monitor Connecting a ...

Page 76: ...the IKBI2 board in slot 5 left most slot and to the rear panel connection labeled KB 16222 IKB Cursor IKBI2 Mother Board Mouse MiniTower IKBI PS 2 KB Cable 51305381 100 KB Keyboard Interface Figure 14 2 Integrated Keyboard Mouse Cable Connections to Rear Panel 14 8 CONNECTING THE OPTIONAL TOUCHSCREEN Connect the free end of the touchscreen cable to the connector in Slot 4 second slot from the left...

Page 77: ...t on the rear panel of the minitower A laser printer can be placed on an adjacent work surface If a Signum printer is used it must be placed on a pedestal or other supporting device STOP Do not proceed until you have completed the configuration function detailed in the Configurator The LCN node number is software configured and may conflict with another node until it is correctly configured If you...

Page 78: ...LCNP board located in the middle slot Slot 3 in the electronics tower by the cable shown below LCNP Cable A Cable B LCNP MAU Coax Connection 15157 LCN MAU Cable 51305313 100 Figure 14 3 LCN Coax Cable Connection to LCN MAU The cable connections are protected by the cover assembly 51305334 100 shown below 16211 Figure 14 4 LCN Coax Cable Connection to LCN MAU ...

Page 79: ...e installed to the location of the Global User Station unit The T connectors must be located directly below the location of the Global User Station Electronics The cable must allow enough length to reach into the footrest and connect to the LCN MAU 15 2 PLACEMENT A Global User Station in console furniture can be installed as an integral part of a console by following the instructions for complexin...

Page 80: ...Connection to an Ethernet 10base 5 Network Using an MAU The 10base T connection can be made directly into the RJ 45 connection on the rear panel The 10base T cable from the hub must be long enough to allow for the 15 inch extension of the electronics module when it is being serviced The 10base T cable must be tie wrapped to the existing cable bundle but do not place any tie wraps between the U sha...

Page 81: ...ctly configured If you proceed to connect the LCN cables parts of the LCN can become ISOLATED 15 7 LCN CABLE CONNECTION The LCN A and LCN B cables must follow the installation rules for cable length and installation practices found in subsection 3 6 The two LCN coax cables connect to an LCN Media Access Unit MAU with coax Tee s The MAU is connected to the port on the LCNP board located in the midd...

Page 82: ...rest of the station There can be combinations of UCN Tap sets and LCN MAUs 1 LCN MAU and no taps See Figure 15 4 1 LCN MAU and 1 tap See Figure 15 5 2 LCN MAUs See Figure 15 6 15052 Figure 15 4 Mounting of an LCN MAU with no UCN Taps 15051 Figure 15 5 Mounting of an LCN MAU with UCN Taps ...

Page 83: ...LCN System Installation 15 5 9 96 15 7 15052 Figure 15 6 Mounting of an Two LCN MAUs ...

Page 84: ...LCN System Installation 15 6 9 96 ...

Page 85: ...the location of the Global User Station unit The T connectors and terminators if applicable must be located directly below the location of the Global User Station Electronics The cable must allow enough length to reach into the LCN MAU in the bottom of the cabinet and connect to the LCN MAU 16 2 PLACEMENT A Global User Station in console furniture can be installed as an integral part of a console ...

Page 86: ...1 Connection to an Ethernet 10base 5 Network Using an MAU The 10base T connection can be made directly into the RJ 45 connection on the rear panel The 10base T cable from the hub must be long enough to allow for the 15 inch extension of the electronics module when it is being serviced The 10base T cable must be tie wrapped to the existing cable bundle but do not place any tie wraps between the U s...

Page 87: ...y configured If you proceed to connect the LCN cables parts of the LCN can become ISOLATED 16 7 LCN CABLE CONNECTION The LCN A and LCN B cables must follow the installation rules for cable length and installation practices found in subsection 3 6 The two LCN coax cables connect to an LCN Media Access Unit MAU with coax Tee s The MAU is connected to the port on the LCNP board located in the middle ...

Page 88: ...cables and T connectors required were installed during the preparation phase of the installation Observe the cable in use display Immediately after a cable switch pick the inactive cable and connect its coax T connector to the appropriate MAU connector for that cable Then after the next cable switch to the other cable connect the other coax T connector Connect the A cable T to the A cable connecto...

Page 89: ...ns When viewed from the LCN each station is seen as a separate unit A 2 MODULE INSTALLATION The LCN electronics modules are shipped complete with power cord front cover attachment hardware and LCN intercabinet cables including tees and terminators Refer to installation drawings for connection details See Section 8 for system pinning node addressing A 3 PERIPHERAL INSTALLATION AND CABLING The stand...

Page 90: ...White Printer 25 ASPI 41 51108305 ASPI 46 51195091 Options Length 51304366 CRT Interface Cable CRT Monitor 9 EPDG I O 51304270 100 PRINTER CRT KBD J5 J4 POWER POWER ENG KEYBD SCSI J8 J2 J7 J3 J6 CURSOR J1 CRT Monitor 51304360 3107 Figure A 1 Printer and CRT Monitor Cabling EPDG Board ...

Page 91: ...00 Keyboard Power 51304279 150 Cable Smartframe Touchscreen 51400988 100 Keyboard Cable 51303409 122 Engineer s Keyboard Cable 51303414 016 Annunciator Power Cable 51304047 152 Data Cable 51304030 150 Power Cable 51304031 150 J7 J4 J1 J2 J3 J9 J6 Operator Keyboard Interface 51400972 100 J5 Operator Keyboard Assembly 51400993 100 Operator Keyboard 51400756 100 P NKM14 3108 Figure A 2 Keyboard Cabli...

Page 92: ...Universal StationX Service in the Universal StationX binder The standard trend pen cable connections are shown in Figure A 3 SIO TREND Pen Controller SIOI_OE Signal Distribution Board K2LCN Node Processor J1 J7 U P P E R L O W E R Upper Tier Lower Tier Fans TR1 3 Pens TR2 3 Pens TR3 2 Pens TR1 3 Pens TR2 3 Pens TR3 2 Pens J4 J5 J6 J3 J2 J1 J4 J5 J6 J8 J1 J2 J3 AC Power Distribution Board From Powe...

Page 93: ...2 COM No Connection Multifunction Controller Operator Station Process Interface Unit Hiway Gateway Drive 1 Drive 2 Data Hwy Gnd Mstr Ref Gnd Application Module History Module Universal Station Receive 1 Receive 2 Common LEGEND With HTD Local Control Network LCN Coax Cable Data Hiway Coax Cable LCN A LCN B Hiway A Hiway B Shielding GRT NC NC NC NC NC Hiway A Hiway B A Hiway B Hiway HG Primary HG Se...

Page 94: ...inter The power cable peripheral cables and LCN cables enter and exit through the rear panel Access to the 5 slot module cards is through the front cover and access to the I O cards is through the rear Some details of I O cabling are shown in Figures A 5 A 6 and A 7 See Section 8 for address pinning For complete installation and operating details see the Enhanced Universal Work Station Installatio...

Page 95: ...neer Keyboard Supervisor Keyboard DIR VSYNC INV DIRECT INVERT Jumper Vertical Sync Signal Figure A 6 EPDGP I O Pinning 51091 51304584 300 EPDGP I O J5 J4 J2 J7 J6 J1 TS1 J11 J8 Mouse Adapter Cable 51304033 045 Engineer Keyboard SCSI Trackball Mouse Connector CRT Adapter Cable Printer Connector Mouse or Trackball Engineer Keyboard Supervisor Keyboard Cable from CRT Power Touchscreen Keyboard J3 Fig...

Page 96: ...1400653 ASM 51108607 900 Module 5 Slot AMR 51304159 100 LCN 51107403 100 Fan AMR 51401070 100 1 2 3 4 5 P S Front View cover omitted LCN 51400667 100 HMPU 51400978 100 Fan AMR 51401070 100 1 2 3 4 5 P S LCN 51400667 100 HMPU 51400978 100 AMR HMPU CABLE 51304191 100 5 1 2 3 4 5 1 2 3 4 AMR Cable 51304198 100 Power Cord 51303508 100 125 V or 51303508 200 250 V Rear View 1869 Figure A 8 Redundant App...

Page 97: ...r lower node positions 51092 Front View Fan Lower Node P S EAMR 51401996 100 K4LCN 51401946 100 Fan EAMR 51401996 100 K4LCN 51401946 100 Interface Cable 51304197 200 MP DNCF01 Figure A 9 Redundant Application Module Cabling K4LCN EAMR Figure A 9 and A 10 show front and back views of the same application 51093 KLCN CA 51304542 AMR Cable 51304198 AMR I O 51304159 KLCN CB 51304544 KLCN CB 51304544 Re...

Page 98: ...face Cable 51304197 200 Lower Node P S MP DNCF01 Figure A 11 Redundant Application Module Cabling K4LCN EAMR Figure A 11 and A 12 show front and back views of the same application 51095 KLCN CA 51304542 AMR Cable 51304198 AMR I O 51304159 KLCN CB 51304544 KLCN CB 51304544 Rear View KLCN CA 51304542 Figure A 12 Redundant Application Module Cabling K4LCN EAMR ...

Page 99: ...face Cable 51304197 200 Lower Node P S MP DNCF01 Figure A 13 Redundant Application Module Cabling K4LCN EAMR Figure A 13 and A 14 show front and back views of the same application 51097 KLCN CA 51304542 AMR Cable 51304198 AMR I O 51304159 KLCN CB 51304544 KLCN CB 51304544 Rear View KLCN CA 51304542 Figure A 14 Redundant Application Module Cabling K4LCN EAMR ...

Page 100: ...face Cable 51304197 200 Upper Node P S MP DNCF01 Figure A 15 Redundant Application Module Cabling K4LCN EAMR Figure A 15 and A 16 show front and back views of the same application 51099 KLCN CA 51304542 AMR Cable 51304198 AMR I O 51304159 KLCN CB 51304544 KLCN CB 51304544 Rear View KLCN CA 51304542 Figure A 16 Redundant Application Module Cabling K4LCN EAMR ...

Page 101: ...CN Cartridge Disk Interface Cable 51304842 100 51304887 100 J6 51304888 100 Trackball 51108313 100 Mouse 51195083 100 or Gooseneck Connection Operator Keyboard Assembly 51401577 100 51197002 100 Lower Monitor 51400821 100 Auxiliary Keyboard 51401975 100 Engineer s Keyboard Drive J1 51195156 100 LCN Cartridge Disk 50285 Figure A 17 Universal StationX Internal Cabling Left Half 50286 WSI I O 5130479...

Page 102: ... Slot Backp anel ACME Power Supply J10 J8 J9 LCN Cartridge Disk Power Cable Cartridge Disk DAT Drive Fan AC Power HP UX Printer Power Cable Hard Drive Fan LCN Printer Lower Monitor Operator Keyboard LCN Cartridge Drive J1 HP UX DAT Drive 1 HP UX Hard Disk Drive 1 HP UX Printer With DAT Without DAT Upper Monitor CRT Power Cable Media Access Unit Cable Drive Fan Power Figure A 19 Universal StationX ...

Page 103: ...ing Keyboard Keylock Switch Backpanel Power Distribution J9 J8 J7 J6 J5 J4 J3 J2 J1 Power Entry Dual Node Power Supply Power Conn Reset AC Field Wiring OR 14 Annunciator Relay Panel Connector Plate Manifold J4 J1 J7 J8 J6 J2 J5 22 Touchscreen Controller Mouse Trackball OR Touchscreen Controller Fan Peripheral Power Supply Peripheral P S Enclosure Power Strip 26 Cartridge Disk Drive Cartridge Disk ...

Page 104: ...51308059 100 Manifold Keyboard Interconnect Cable 13 51308058 100 Keyboard I F Cable 14 51308019 100 Module AC Power Cable 120 Vac Right or Close Power Supply 51308019 100 Module AC Power Cable 120 Vac Left or Far Power Supply 51308066 100 Module AC Power Cable 240 Vac Right or Close Power Supply 51308066 200 Module AC Power Cable 240 Vac Left or Far Power Supply 15 51303420 081 Module Status Cabl...

Page 105: ...D ROM MAU HP UX Hard Disk Fan Cartridge Disk Drive Backpanel Power Entry 5 Slotpower Supply J9 J10 AC Field Wiring Customer Connection J1 WSI I O 23 J7 HDDT I O 27 J6 Upper CRT CRT Controller 4 1 6 Figure A 21 Universal StationX Internal Cabling 3 12 Power Distribution J6 J1 J6 J3 J2 TPDG I O 52529 16 Power Entry AC Field Wiring Backpanel 5 Slotpower Supply J2 J5 30 27 15 13 28 17 18 14 Manifold A...

Page 106: ...0 086 Module Status Cable 16 51196218 300 Printer Signal Cable 3 meter 17 51191839 100 Cable Power Shielded PVC Jacket 18 51191840 203 Cable Power Shielded PVC Jacket 19 51196218 300 Printer Signal Cable 3 Meter 20 51191839 100 Cable Power Shielded PVC Jacket 21 51304842 200 Cartridge Disk Interface Cable Single Drive 51304199 300 Cartridge Disk Interface Cable Dual Drive 22 51308080 200 Cartridge...

Page 107: ...nitor and adding an additional card file B 3 PERIPHERAL INSTALLATION AND CABLING The standard built in peripherals cartridge disk drives and trend pen recorders are installed and cabled into the Universal Station at the factory Removal and replacement procedures are provided in the applicable service manual and installation drawings Upgrade kits contain an individual upgrade kit installation instr...

Page 108: ...ect Connect Cable Black and White Printer 25 Options ASPI 41 51108305 ASPI 46 51195091 EPDGP I O TPDG I O 51304270 100 PRINTER CRT KBD J5 J4 POWER POWER ENG KEYBD SCSI J8 J2 J7 J3 J6 CURSOR J1 12566 Figure B 1 Peripheral Cabling EPDGP I O or TPDG I O Board ...

Page 109: ...08035 100 Operator Keyboard EPDGP I O or TPDGI O Auxiliary Keyboard Keylock Switch Annunciator Panel Multitone Annunciator Panel Power Supply Reset 51308059 100 51308058 100 51303420 200 51308060 100 J5 51304029 200 51303642 200 51196650 100 12567 X U S Figure B 2 Manifold Cabling ...

Page 110: ...er 51191753 100 51196218 300 J4 J2 J3 J1 J6 Cartridge Drive s SCSI Bus Single Drive 51304842 200 Dual Drive 51304199 300 ASPI 41 or ASPI 46 Printer 51304840 XXX Monitor 51191784 100 Mouse Trackball 51308047 100 Touchscreen Manifold Board see Figure B 2 EPDGP I O or TPGIO J2 J8 J3 J1 J1 J7 51308057 100 51308058 100 12571 51195904 206 Figure B 3 Universal StationX Interface Cabling ...

Page 111: ...gle Drive 51304842 200 Dual Drive 51304199 300 ASPI 41 or ASPI 46 Printer 51304840 XXX Monitor 51191784 100 Mouse Trackball EPDGP I O J2 J8 J1 J7 51308057 100 Manifold Board see Figure B 2 J3 51308058 100 51308047 100 Touchscreen J1 or 12760 Figure B 4 US Node Cabling ...

Page 112: ...LCN System Installation B 6 9 96 ...

Page 113: ...53638 VIDEO SCSI CURSOR PRINTER KEYBD Grounding Screws ATTENTION These screws must always be firmly into the I O card file to provide the required grounding Cables Classic and ergonomic Universal Stations Universal StationXs Micro TDC 3000s and Universal Work Stations have a complete new set of cables that connect the components in each application Cabling diagrams and tables Each cabling applicat...

Page 114: ... Application Notes 1 51308120 100 Classic Console EC Video Cable 2 51308123 200 EC Smartscreen Cable 3 Not Applicable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft 5 51192054 102 Cable SCSI Shielded 50 position 6 Not Applicable 7 51308094 600 Classic Module AC Power Cable 8 51308052 200 P S Enclosure AC Cable 9...

Page 115: ...20 100 Classic Console EC Video Cable 2 51308099 100 EPDGC Mouse Trackball I F Cable 3 Not Applicable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft 5 51192054 102 Cable SCSI Shielded 50 position 6 51305070 100 Cable SCSI 1 Drive 51305070 200 Cable SCSI 2 Drives 7 51308129 100 Skynet Cart Drive Power Cable 8 513...

Page 116: ...tion Cabling Ergonomic Furniture with Trackball Ref Part Number Application Notes 1 51301784 200 Cable CRT Signal 2 51308099 100 Mouse Trackball Interface Cable 3 Not Applicable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft 5 51192054 101 Cable SCSI Shielded 50 position 6 51305070 100 Cable SCSI Single Drive 51...

Page 117: ...n Ergonomic Furniture Cabling Touchscreen Ref Part Number Application Notes 1 51301784 200 Classic Console EC Video Cable 2 51308099 100 Mouse Trackball Interface Cable 3 51308097 200 Touchscreen Interface Cable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft 5 51192054 102 Cable SCSI Shielded 50 position 6 51305...

Page 118: ... Cabling Classic Furniture Ref Part Number Application Notes 1 51191784 100 Cable CRT Signal 2 51308119 100 TPDGC I O Distribution Box Cable 3 51308123 100 EC Smartscreen Cable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft 5 51192054 102 Cable SCSI Shielded 50 position 6 51305070 100 Cable SCSI 7 Not Applicable...

Page 119: ...XS Cabling Ergonomic Furniture with DAT Drive Ref Part Number Application Notes 1 51191784 200 Monitor Interface Cable 2 513408102 100 Touchscreen Mouse Trackball Interface Cable 3 Not Applicable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft 5 51192054 101 Cable SCSI Shielded 50 position 6 51308128 200 EC SCSI ...

Page 120: ... Cursor Video Table C 7 Micro TDC 3000 Cabling Standard Trackball Ref Part Number Application Notes 1 51192126 200 Video Cable 2 51308099 100 Mouse Trackball Interface Cable 3 Not Applicable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft 5 51192054 101 Cable SCSI Shielded 50 position 6 51305070 200 Cable SCSI 7 ...

Page 121: ... Power Supply or Five slot Module J8 8 9 Cartridge Drive 1 10 11 Control 3 Table C 8 Micro TDC 3000 Cabling Touchscreen Ref Part Number Application Notes 1 51192126 200 Video Cable 2 51308097 100 Touchscreen Interface Cable 3 51308114 100 Touchscreen Interface Cable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft...

Page 122: ...abling in Classic Furniture 53419 Enclosure CD ROM Drive 0 optional HDDT I O J1 1 2 6 AC Power Distribution Box 8 DAT Drive 1 optional Power Supply Fan 9 Table C 9 AXM Cabling in Classic Furniture Ref Part Number Application Notes 1 51192054 102 Cable SCSI Shielded 50 position 2 51305070 100 Cable SCSI 3 51308094 600 Classic Module AC Power Cable 4 51308052 200 DC Power Cable Power Supply End 5130...

Page 123: ...AT Drive CD ROM Drive Cabling 40117 Hard Disk Drive Tray Located above WSI2 Board Backplane Connection HDDT I O WSI2 I O Coprocessor HDDT WSI2 HDDT Circuit Board First Hard Disk Drive Second Hard Disk Drive Optional SCSI Cable 51304918 100 SCSI Cable 51192054 XXX Optional DAT Drive CD ROM ESD Bracket Optional 51305070 200 SCSI Cable Drive location When an Application ModuleX is located in a statio...

Page 124: ...s to a line item in the table below Figure C 12 AXM Cabling in Ergonomic Furniture 53420 Enclosure Cartridge Drive 0 HDDT I O J1 1 3 2 Five Slot Module PS 4 DAT Drive 1 J8 or J9 Table C 10 AXM Cabling in Ergonomic Furniture Ref Part Number Application Notes 1 51192054 101 Cable SCSI Shielded 50 position 2 51308128 100 HDDT DAT SCSI Interface Cable Enclosure 3 51308130 100 DC Power Cable 4 51308125...

Page 125: ...Installation B 2 Peripheral installation B 3 European Compliant Hardware Overview C1 Universal Station Classic Furniture C2 Universal Station Ergonomic Furniture C3 Universal StationX Classic Furniture C4 Universal StationX Ergonomic Furniture C5 Micro TDC 3000 C6 Applications ModuleX C7 Cathode Ray Tube CRT Equipment Preparation 3 3 Universal Work Station EUWS A 7 Complexing Consoles 3 4 3 5 3 5 ...

Page 126: ...ss Pinning Figure 8 2 LCN Addressing See LCN Guidelines in this binder Node Address Pack Figure 8 1 8 2 8 3 LCN Cable Connections 3 6 2 Coax Cabling Procedures 3 6 3 Routing 3 6 Rules 3 6 1 Local Control Network Extender LCNE 3 6 Master Reference Ground MRG Figure 4 1 Operator Interface Station Cabling 3 6 Console Complexing 3 5 Installation 3 5 1 3 5 3 10 3 B 1 Peripheral Controller EPDG Cabling ...

Page 127: ...d Figure 4 1 Trend Recorder Cabling Figure A 3 TPDG I O Pinning Figure 8 6 Wiring Power Entry box 5 1 HG Preferred Access Figure A 4 UCN Taps Installation 10 1 10 2 10 3 Universal Station Ergonomic Furniture 3 2 3 5 4 3 5 3 10 3 B 1 Universal Work Station UWS Cabling Figures A 4 A 5 Pinning Figure 8 1 Universal StationX Grounding 9 2 LCN Cable Connection 9 4 Placement 9 1 Power 9 3 UNIX Connection...

Page 128: ...LCN System Installation Index 4 9 96 ...

Page 129: ...______________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ RECOMMENDATIONS ______________________________________________________ _________________________________...

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Page 132: ...L Industrial Automation and Control Helping You Control Your World Honeywell Inc 16404 North Black Canyon Highway Phoenix Arizona 85023 3033 ...

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