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DEVICE DESCRIPTION

2

21

RM640

www.honeywellprocess.com

34-VF-25-131 iss.1 GLO Feb 2019 US

2.1 Scope of delivery

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

Figure 2-1: Scope of delivery

1

Signal converter, process connection and antenna in the ordered version

2

Antenna extensions (option). These are supplied attached to the device. If the antenna extensions are too long, the de-
vice will be supplied in two parts.

3

Quick Start and supplementary instructions (if the device has the appropriate options)

4

Bar magnet

5

Display extractor (for removal of the optional display module)

6

Cover wrench (for removal of the device covers)

INFORMATION!

Antenna extensions are available for this device. These are supplied attached to the device. If the
antenna extensions are too long, the device will be supplied in two parts. For more data about
the assembly procedure, refer to How to attach antenna extensions on page 36

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Summary of Contents for RM640

Page 1: ...Non Contact Radar Level Meter 24 GHz Radar FMCW Level Transmitter for solids from granulates to rocks RM640 RM640 RM640 RM640 Handbook Handbook Handbook Handbook ...

Page 2: ...n lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site ...

Page 3: ...at the numbers listed below Honeywell Organization Honeywell Organization Honeywell Organization Honeywell Organization WWW Address URL WWW Address URL WWW Address URL WWW Address URL Honeywell Corporate www honeywellprocess com Honeywell Process Solutions www honeywellprocess com flowmeters Technical Assistance www honeywellprocess com Organization Organization Organization Organization Phone Num...

Page 4: ...4 www honeywellprocess com 34 VF 25 131 iss 1 GLO Feb 2019 US ABOUT THIS DOCUMENT RM640 ...

Page 5: ...tion 22 2 3 Visual Check 23 2 4 Nameplates 24 2 4 1 Nameplate examples 24 3 Installation 25 3 1 General notes on installation 25 3 2 Storage 25 3 3 Transport 26 3 4 Pre installation requirements 26 3 5 Pressure and temperature ranges 27 3 6 Recommended mounting position 27 3 6 1 General notes 28 3 6 2 Tanks with dish shaped and conical bottoms 29 3 7 Mounting restrictions 29 3 7 1 General notes 30...

Page 6: ...ons 59 5 5 Remote communication with PACTware 61 5 6 Remote communication with the AMS Device Manager 62 6 Operation 63 6 1 User modes 63 6 2 Normal mode 63 6 3 Program mode 67 6 3 1 General notes 67 6 3 2 Protection of the device settings access levels 68 6 3 3 How to get access to the Quick Setup menu 70 6 3 4 Keypad functions 71 6 3 5 How to save settings changed in Program mode 74 6 3 6 Menu o...

Page 7: ...8 Technical data 129 8 1 Measuring principle 129 8 2 Technical data 131 8 3 Measuring accuracy 137 8 4 Minimum power supply voltage 138 8 5 Guidelines for maximum operating pressure 139 8 6 Dimensions and weights 141 9 Description of HART interface 151 9 1 General description 151 9 2 Software history 152 9 3 Connection variants 152 9 3 1 Point to Point connection analogue digital mode 152 9 3 2 Mu...

Page 8: ...n menu tree 156 9 9 2 AMS menu tree details for settings 156 9 10 HART menu tree for PDM 159 9 10 1 Overview PDM menu tree positions in menu tree 160 9 10 2 PDM menu tree details for settings 161 10 Appendix 165 10 1 Order code 165 10 2 Spare parts 170 10 3 Accessories general items 176 10 4 Accessories process connection kits 177 10 5 Glossary 179 ...

Page 9: ...anges and effect on compatibility 1 Downwards compatible changes and fault repair with no effect on operation e g spelling mistakes on display 2 _ Downwards compatible hardware and or software change of interfaces H HART P Profibus F FOUNDATION fieldbus 3 _ Downwards compatible hardware and or software change of inputs and outputs CO Current output FO PO Frequency output pulse output SO Status out...

Page 10: ...E marking For more data about the EU Directives and European Standards related to this device refer to the EU Declaration of Conformity You can download this document free of charge from the website All devices are based on the CE marking and meet the requirements of NAMUR Recommendations NE 21 NE 43 NE 53 and NE 107 CAUTION Responsibility for the use of the measuring devices with regard to suitab...

Page 11: ...k Level Probing Radar TLPR Tank Level Probing Radar TLPR Tank Level Probing Radar devices measure level in a closed space only You can use LPR devices for TLPR applications The LPR and TLPR devices meet the requirements of the RED Radio Equipment Directive for use in the member countries of the EU For more data about the order code refer to Order code on page 165 Antenna type Order code 316L DN80 ...

Page 12: ... flanges at the tank shall be closed to ensure a low level leakage of the signal into the air outside the tank whenever possible mounting of the TLPR equipment shall be on top of the tank structure with the orientation of the antenna to point in a downward direction installation and maintenance of the TLPR equipment shall be performed by professionally trained individuals only For data about how t...

Page 13: ...omy sites you must get the approval of the national regulatory authority before installation e g ANFR France Bundesnetzagentur Germany Ofcom United Kingdom etc Country Name of the station Location Latitude ϕ Longitude λ Finland Metsähovi 60 13 04 N 24 23 37 E Tuorla 60 24 56 N 22 26 31 E France Plateau de Bure 44 38 01 N 05 54 26 E Germany Effelsberg 50 31 32 N 06 53 00 E Hungary Penc 47 47 22 N 1...

Page 14: ...FCC FCC FCC This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause un desired operation Changes or modifications made to this equipment not expressly approved by the manufacturer may void the FCC authorizati...

Page 15: ...which may interfere with or damage this device However devices found to interfere with primary licensing operations will be required to be removed at the user s expense 3 The TLPR device shall be installed and operated in a completely enclosed container to prevent RF emissions which can otherwise interfere with aeronautical navigation 4 LPR devices Ensure a vertically downward orientation of the t...

Page 16: ...VIN Hardware Version Identification Number This number gives the radar signal frequency 24GHZ 24 GHz the location of the device T TLPR or L LPR and the type of signal converter compact C TLPR device HVIN 24GHZ T C LPR device HVIN 24GHZ L C 3 FCC ID and IC number TLPR device FCC ID Q6BFMCW24G74T IC number 1991D FMCW24GX4T LPR device FCC ID Q6BFMCW24G74L IC number 1991D FMCW24GX4L S N xxxxxxxxxxxxxx...

Page 17: ...er the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 5 2 Disclaimer The...

Page 18: ...To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the text we advise you to contact your local office for assistance The manufacturer can no...

Page 19: ...nings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s plant CA...

Page 20: ...1 SAFETY INSTRUCTIONS 20 RM640 www honeywellprocess com 34 VF 25 131 iss 1 GLO Feb 2019 US ...

Page 21: ...the device If the antenna extensions are too long the de vice will be supplied in two parts 3 Quick Start and supplementary instructions if the device has the appropriate options 4 Bar magnet 5 Display extractor for removal of the optional display module 6 Cover wrench for removal of the device covers INFORMATION Antenna extensions are available for this device These are supplied attached to the d...

Page 22: ...ical data on page 129 If the device is ordered with the applicable options it can be certified for use in hazardous areas The signal converter is attached directly to the process connection and the antenna The illustration that follows shows the types of antenna Figure 2 2 Types of antenna 1 Metallic Horn antennas available antenna sizes DN80 3 DN100 4 DN150 6 and DN200 8 made of 316L stain less s...

Page 23: ...turer Figure 2 3 Visual check 1 Device nameplate for more data refer to Nameplate examples on page 24 2 Process connection data size and pressure rating material reference and heat number 3 Gasket material data refer to the illustration that follows Figure 2 4 Symbols for the supplied gasket material on the side of the process connection 1 EPDM 2 Kalrez 6375 INFORMATION Look at the device nameplat...

Page 24: ... etc input voltage and maximum current fieldbus options basic current 4 Degree of ingress protection according to EN 60529 IEC 60529 5 Customer tag number 6 Date of manufacture 7 Serial number 8 Type code defined in order For more data refer to Order code on page 165 9 Model name and number C compact version 10 Company logo name and postal address Country of manufacture Company web address 11 cQPS...

Page 25: ...o a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate WARNING Do not keep the device in a vertical position This will damage the antenna and the device will not measure correctly Figure 3 1 Stora...

Page 26: ...subject the signal converter to heavy vibrations The devices are tested for vibration and agree with EN 50178 and IEC 60068 2 6 Figure 3 2 How to lift the device WARNING Lift the device carefully to prevent damage to the antenna If you remove the signal converter to lift the device do not interchange this part with a different signal converter This can have an effect on the performance of the devi...

Page 27: ...ble that follows Devices with Hazardous Location approvals see supplementary instructions 2 Ambient temperature for operation of the display 20 70 C 4 158 F If the ambient temperature is not between these limits then it is possible that the display screen will not operate tem porarily The device continues to measure level and send an output signal 3 Ambient temperature Non Ex devices 40 80 C 40 17...

Page 28: ...e minimum measured level for a device without a 2 slanted PP flange option or orientation system max 30 4 The minimum measured level for a device with a 2 slanted PP flange option or orientation system max 30 INFORMATION If there is a nozzle on the tank before installation the nozzle must be a minimum of 200 mm 7 9 from the tank wall The tank wall must be flat and there must not be obstacles adjac...

Page 29: ...e to the bottom of the tank If possible install the device as shown in the illustration that follows 3 7 Mounting restrictions We recommend that you prepare the installation when the tank is empty Number of devices that can be operated in a silo Figure 3 6 There is no maximum limit to the number of devices that can be operated in the same silo Figure 3 7 Tanks with dish shaped or conical bottoms 1...

Page 30: ...Level Probing Radar TLPR Tank Level Probing Radar devices measure level in a closed space only You can use LPR devices for TLPR applications For more data refer to Radio approvals on page 11 CAUTION Do not install the device above objects in the silo ladder supports etc or pit Objects in the silo or pit can cause interference signals If there are interference signals the device will not measure co...

Page 31: ... PP Drop DN80 3 9 79 0 9 PP Drop DN100 4 7 61 0 7 PP Drop DN150 6 5 44 0 5 Product inlets Figure 3 9 Product inlets 1 The device is in the correct position 2 The device is too near to the product inlet CAUTION Do not put the device near to the product inlet If the product that enters the silo touches the antenna the device will measure incorrectly If the product fills the silo directly below the a...

Page 32: ...y on the silo flange Do not attach the device flange to the silo yet Make sure that you point the device in the correct direction For more data refer to General notes on page 28 Point the device in the correct direction INFORMATION All the procedures that follow are applicable to Metallic Horn and Drop antennas Flange connections installation procedure Figure 3 10 Flange connections installation p...

Page 33: ... with the flange facing of the nozzle Put the device carefully on the silo flange Do not attach the device flange to the silo yet Go inside the tank If you attach the antenna in a closed space make sure that there is a good airflow in the area Attach the antenna to the part below the flange We recommend that a person holds the device on the top of the tank Go to the top of the tank Lift the device...

Page 34: ...ly to the bolts i End of the procedure Recommended socket size for threaded connections The socket must be as short as possible If the socket is in a recess then use the maximum limits for nozzle dimensions flange connections in this section If the device has antenna extensions this option extends the maximum socket height Add the length of the antenna extensions attached to the device to this val...

Page 35: ...tion For more data refer to General notes on page 28 Point the device in the correct direction Tighten the connection to the correct torque not more than 40 N m 29 5 lbf ft i End of the procedure Special equipment needed 3 mm Allen wrench not supplied WARNING Do not tighten the process connection to a torque more than 40 N m 29 5 lbf ft If the connection is too tight this will damage the thread To...

Page 36: ...as without an antenna extension Drop antennas without an antenna extension Drop antennas without an antenna extension Attach the three locking screws to the antenna with a 3 mm Allen wrench Metallic Horn antennas without an antenna extension Metallic Horn antennas without an antenna extension Metallic Horn antennas without an antenna extension Metallic Horn antennas without an antenna extension At...

Page 37: ... item C1 8 Antenna Extension C1 8 Antenna Extension C1 8 Antenna Extension C1 8 Antenna Extension Push to change the value Push to change the position of the cursor Push to decrease the value or to increase the value i Each antenna extension is 105 mm long If the device has 3 antenna extensions they have a total length of 315 mm In this example enter the value 315 If you changed the antenna extens...

Page 38: ... Attach the antenna 2 Tighten the antenna 5 Make sure the antenna extensions 1 and the antenna 2 are fully engaged 6 Use a 3 mm Allen wrench to tighten the locking screws 3 NOTE The antenna has 3 locking screws i If the antenna extension is supplied with the device it is not necessary to change the device settings End of the procedure Drop antenna antenna extensions Figure 3 15 Drop antenna how to...

Page 39: ... to go to menu item C1 5 Blocking Distance C1 5 Blocking Distance C1 5 Blocking Distance C1 5 Blocking Distance Push to change the value Push to change the position of the cursor Push to decrease the value or to increase the value Minimum recommended blocking distance antenna length antenna extension length number of extensions 0 3 m 12 Push 3 to go back to the Save Configuration screen Push or to...

Page 40: ...ange if there are no antenna extensions i The antenna is not attached to the device ISO 228 1 G connection ISO 228 1 G connection ISO 228 1 G connection ISO 228 1 G connection Make sure that you use the applicable gasket for the connection dimensions and the process Align the gasket correctly Put the device carefully on the orientation system Turn the threaded connection to attach the device to th...

Page 41: ...o the device Make sure that the O ring stays in the groove on the process connection ISO 228 1 G connection ISO 228 1 G connection ISO 228 1 G connection ISO 228 1 G connection Make sure that you use the applicable gasket for the connection dimensions and the process Align the gasket correctly Put the device carefully on the orientation system Turn the threaded connection to attach the device to t...

Page 42: ...f 30 from the vertical axis Equipment needed 5 mm Allen wrench not supplied Loosen the 4 socket head screws around the orientation system with a 5 mm Allen wrench Tilt the device to the correct angle Tighten the 4 socket head screws This step locks the orientation system to prevent movement INFORMATION If the antenna diameter is larger than the process connection refer to Process connections on pa...

Page 43: ...e device that makes it difficult to read the display you can rotate the display in increments of 90 Equipment needed Cover wrench Display extractor Follow this procedure Remove the housing cover with the cover wrench Find the two clips that hold the display module in the housing Figure 3 19 How to turn or remove the display module option CAUTION Disconnect the power supply ...

Page 44: ...tronics block Make sure that the housing cover has a gasket Attach the cover to the housing and tighten it by hand i End of the procedure 3 11 Weather protection 3 11 1 How to attach the weather protection to the device The overall dimensions of the weather protection are on page 141 INFORMATION The cover wrench and display extractor are supplied with the device If it is necessary to send an order...

Page 45: ...the threads on the weather protection clamp Tighten the lock ing nuts with a 10 mm socket wrench 3 Lower the weather protection cover onto weather protection clamp until the hole for the lock is in the slot at the front of the cover 4 Put the R clip into the hole at the front of the weather protection cover 5 End of the procedure Figure 3 21 Installation of the weather protection ...

Page 46: ...O Feb 2019 US 3 11 2 How to open the weather protection 1 Remove the R clip from the hole at the front of the weather protection cover 2 Remove the weather protection cover 3 Lift the display screen cover End of the procedure Figure 3 22 How to open the weather protection ...

Page 47: ...rk done on the electrical components of the measuring device may only be carried out by properly trained specialists INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate INFORMATION Devices with the FOUNDATION Devices with the FOUNDATION Devices with the FOUNDATION Devices with the FOUN...

Page 48: ... electrical cable is shielded 2 Current output 3 Current output 4 Location of the external grounding terminal at the bottom of the converter INFORMATION Electrical power to the output terminal energizes the device The output terminal is also used for HART communication CAUTION Use the applicable electrical cables with the cable glands Make sure that the current is not more than 5 A or that there i...

Page 49: ...Feb 2019 US Equipment needed 3 mm Allen wrench not supplied Cover wrench Procedure 1 Loosen the lock screw with a 3 mm Allen wrench 2 Remove the cover stop 3 Turn the cover counterclockwise with the cover wrench 4 Remove the cover Figure 4 2 How to open the terminal compartment cover ...

Page 50: ... not supplied Procedure 1 Loosen the cable gland Put the electrical wires into the cable entry Loosen the terminal screws with a POZIDRIV PZ1 screwdriver Connect the electrical wires to the connector 2 Tighten the terminal screws with a POZIDRIV PZ1 screwdriver 3 Tighten the cable gland Figure 4 3 Procedure for electrical installation ...

Page 51: ...b 2019 US Equipment needed 3 mm Allen wrench not supplied 1 Put the cover on the housing 2 Turn the cover clockwise until it is fully engaged 3 Attach the cover stop and lock screw 4 Tighten the lock screw with a 3 mm Allen wrench Figure 4 4 How to close the terminal compartment cover ...

Page 52: ...ted 3 Pin 3 current output 4 Pin 4 not connected 5 Grounding terminal external thread of the connector 6 Location of the external grounding terminal at the bottom of the converter INFORMATION Electrical power to the output terminal energizes the device The output terminal is also used for HART communication Figure 4 6 Electrical connections for non Ex devices 1 Power supply 2 Resistor for HART com...

Page 53: ...ds with dummy plugs 3 The diameter of the outer sheath of the electrical cable for the power supply and current output must be 6 10 mm or 0 24 0 39 DANGER For electrical data for device operation in hazardous locations refer to the related certificates of compliance and supplementary instructions ATEX IECEx etc This documentation can be downloaded from the website INFORMATION The ingress protectio...

Page 54: ...in a multi drop network The device output is factory set to communicate point to point To change the communication mode from point to point point to point point to point point to point to multi drop multi drop multi drop multi drop refer to HART network configuration on page 104 4 7 2 Point to point connection Figure 4 8 Point to point connection non Ex 1 Address of the device 0 for point to point...

Page 55: ... 2019 US 4 7 3 Multi drop networks Figure 4 9 Multi drop network non Ex 1 Address of the device each device must have a different address in multidrop networks 2 4 mA HART 3 Resistor for HART communication typically 250 ohms 4 Power supply 5 HART converter 6 HART communication software ...

Page 56: ...4 ELECTRICAL CONNECTIONS 56 RM640 www honeywellprocess com 34 VF 25 131 iss 1 GLO Feb 2019 US ...

Page 57: ...appear The device will show measurement data Measurements agree with specifications given in the customer order 5 3 Operating concept You can read measurements and configure the device with A digital display screen optional A connection to a system or PC with PACTware You can download the Device Type Manager DTM file from the website A connection to a system or PC with AMS You can download the Dev...

Page 58: ...tion Function 1st Meas page or C6 5 1 Function Function Function Function 2nd Meas Page If menu item C6 4 2 1st Value Variable 1st Meas page is set to Level then the device shows Level as the current output percentage in Normal mode refer to item 1 in the illustration Display in Normal mode Figure 5 1 Display screen layout in Normal mode measurement data 1 Current output percentage bar graph 2 Dev...

Page 59: ...turn Normal mode Normal mode Normal mode Normal mode None Program mode Program mode Program mode Program mode Menu Menu Menu Menu Exit the menu If you are in the top level menu the device goes back to Normal mode Menu item Menu item Menu item Menu item Confirm change and exit the menu item Escape Normal mode Normal mode Normal mode Normal mode None Program mode Program mode Program mode Program mo...

Page 60: ...cover wrench supplied with the device 2 Push the buttons on the keypad i This will operate the device Equipment needed Bar magnet How to push the keypad buttons with your hand Figure 5 3 How to push the keypad buttons with your hand How to operate the keypad buttons with a bar magnet Figure 5 4 How to operate the keypad buttons with a bar magnet ...

Page 61: ...ion standard for sending information between the system and the field device This standard agrees with IEC 62453 Field devices are easily integrated Installation is supported by a user friendly Wizard Install these software programs and equipment Microsoft NET Framework version 2 0 or later PACTware HART converter USB RS232 The Device Type Manager DTM for the device You can download the latest ver...

Page 62: ...he AMS Device Manager is an industrial Plant Asset Management PAM software tool Its role is to Store configuration information for each device Store and read process data Store and read diagnostic status information Help plan preventive maintenance to reduce a plant s downtime to a minimum You can download the DD file from our website ...

Page 63: ...ogram mode Program mode Use this mode to read and change parameters commission the device create tables for volume or mass measurement and change critical values to measure in difficult process conditions To change settings in Program mode you must use the device with the correct access level user operator or expert For more data about menu items refer to Function description on page 80 All users ...

Page 64: ...ings Current output and LCD display settings When you do the Standard setup Standard setup Standard setup Standard setup procedure the measurement value on the first measurement page of the LCD display in Normal mode automatically uses settings with the same parameters and values as the current output settings measurement variable 0 range and 100 range The first measurement page shows one value an...

Page 65: ...to change the number of digits and decimal places in the measurement values shown in How to change the number of digits and decimal places in the measurement values shown in How to change the number of digits and decimal places in the measurement values shown in Normal mode Normal mode Normal mode Normal mode 1st Measurement Page 1st Measurement Page 1st Measurement Page 1st Measurement Page Go to...

Page 66: ...ll Setup Full Setup Full Setup Full Setup Conversion Conversion Conversion Conversion For data on how to prepare the conversion table refer to How to configure the device to measure volume or mass on page 109 m L hL hectolitre in ft gal US gallons ImpGal Imperial gallons yd bbl oil bbl beer custom volume unit Mass This is a display and an output function option It gives the mass of the tank conten...

Page 67: ...um data Use the C Full Setup C Full Setup C Full Setup C Full Setup menu to change settings You can set up a conversion table for volume or mass measurement change current output values change HART settings change how the measurement data is shown in Normal mode read device identification data change critical parameters for difficult process conditions change the password change measurement units ...

Page 68: ...ror messages available at the User access level Normal mode and menu items B2 Actual Values and C7 3 1 Message View Change All sub menus in menus A Quick Setup B Test and C Full Setup NOTE NOTE NOTE NOTE You can change the password for the Expert access level in menu item C7 2 2 Change Password Refer to the INFORMATION note that follows Operator 0009 Read Measurement data and error messages availa...

Page 69: ...mber 1 9 or a letter A F If you change the password for the Expert access level then the first two digits must be zero 00xx The last two digits can be a number 1 9 or a letter A F Enter the new password again Push 6 to go back to Normal mode i End of the procedure INFORMATION Each access level has a four digit hexadecimal password The first three digits of the password for the Operator access leve...

Page 70: ...ow Push to enter Program mode Push 2 to go to the menu item A3 Login Push Enter the password used at this time for the Expert access level If it is the default password enter 0058 Push and to go to the menu item A4 1 Standard Setup Push Do the basic configuration of the device in the Standard Setup menu For more data on the procedure refer to Standard setup on page 99 Push at the end of each step ...

Page 71: ...ample from menu C1 to sub menu C1 1 Enter the menu item Enter Go up a menu level for example from sub menu C1 1 to menu C1 Go to Normal mode If you changed settings in Program mode you must save or cancel your new settings For more data refer to How to save settings changed in Program mode on page 74 Esc Escape Go up a menu level for example from sub menu C1 1 to menu C1 Down Scroll down the menu ...

Page 72: ... time first screen Push to enter the menu item 2 Push or to change the parameter 3 Push to set the new parameter and go back to the menu level 4 Parameter 5 Menu item name 6 The factory default value left side and factory default symbol right side 7 A tick symbol shows that there is a new setting the new setting is not saved at this time Button Description Function Right Enter Select the parameter...

Page 73: ...em left side and min max symbol right side 8 A tick symbol shows that there is a new setting the new setting is not saved at this time INFORMATION If menu items have values that you can change very large and very small values can be written as a value with an exponent bn For example if the value shown on the display is 100 00 03 this value is equal to 100 103or 100000 Button Description Function R...

Page 74: ...e a selection from Yes Yes Yes Yes No No No No or Back Back Back Back Back Back Back Back makes the display go back to Program mode If this screen is set to Yes or No push to accept Yes or reject No the new settings i If you push when the screen is set to Yes or No the display goes back to Normal mode INFORMATION Values in menu items Values in menu items Values in menu items Values in menu items I...

Page 75: ...pe A4 1 2 2 Tank Height A4 1 3 1 Current Out 1 Var A4 1 3 2 0 Range A4 1 3 3 100 Range A4 1 3 4 Current Out Range A4 1 3 5 Error Function A4 2 Empty A4 2 Empty A4 2 Empty A4 2 Empty Spectrum Spectrum Spectrum Spectrum A4 2 1 Record A4 2 1 Record A4 2 1 Record A4 2 1 Record Spectrum Spectrum Spectrum Spectrum A4 2 1 2 Empty Spectrum Type A4 2 1 3 Partial Distance 1 A4 2 1 4 Check Tank Internals and...

Page 76: ...tual B2 Actual Values Values Values Values B2 1 Operating Time B2 3 Sensor Value B2 4 Level B2 5 Distance B2 6 Reflection B2 7 Level Lin 2 B2 8 Volume 2 B2 9 Mass 2 B2 10 Distance Lin 2 B2 11 Ullage Volume 2 B2 12 Ullage Mass 2 B2 13 Sensor Temp B2 14 Converter Temp B3 Power B3 Power B3 Power B3 Power Spectrum Spectrum Spectrum Spectrum B3 2 Power Spectrum B4 Corrected B4 Corrected B4 Corrected B4...

Page 77: ...6 Overfill Threshold C2 7 Mult Refl Enable C2 8 Empty Spectrum Enable C3 Conversion C3 Conversion C3 Conversion C3 Conversion 1 C3 1 Edit Table C3 1 Edit Table C3 1 Edit Table C3 1 Edit Table C3 1 1 Erase Table 2 C3 1 3 Select Conversion 3 C3 2 Input Table C3 2 Input Table C3 2 Input Table C3 2 Input Table C3 2 2 Point C3 2 4 Level C3 2 5 Conv Value C4 Output C4 Output C4 Output C4 Output C4 1 Cur...

Page 78: ...ion Device ID C5 1 2 7 Identification Universal Revision C5 1 2 8 Identification Device Revision C5 1 2 9 Identification Software Revision C5 1 2 10 Identification Hardware Revision C5 1 3 1 Device Information Descriptor C5 1 3 2 Device Information Message C5 1 3 3 Device Information Date C5 1 3 4 Device Information Cfg Change Counter C5 1 4 1 HART Variables Current Out 1 Var C5 1 4 2 HART Variabl...

Page 79: ...100 Range C6 5 5 Format 1st Value C6 5 6 2nd Value Variable 6 C6 5 7 Format 2nd Value 6 C6 5 8 3rd Value Variable 6 C6 5 9 Format 3rd Value 6 C7 Device C7 Device C7 Device C7 Device C7 1 Information C7 1 Information C7 1 Information C7 1 Information C7 1 1 Tag C7 1 2 Serial Number C7 1 3 Device Name C7 1 4 V Number C7 1 5 Electronic Revision C7 1 6 Software Version C7 1 7 Electronic Serial No C7 1...

Page 80: ...ta refer to table C Full Setup menu C6 5 2nd Meas Page in the section that follows 7 This menu item can only be unlocked at the factory Menu No Function Function description Selection list Default A1 Language Make a selection to show the measurement data and settings in one of the languages stored in the device Minimum access level to change the Minimum access level to change the Minimum access le...

Page 81: ... signals Put them through this filter to correctly measure the tank contents This menu item starts a quick set up procedure We recommend that the tank is empty or only filled to the minimum level before you do the procedure We also recommend that if you installed the device on a tank that has equipment with parts that move e g agitators start the equipment Set the Save Save Save Save Spectrum Spec...

Page 82: ...vice simulates a distance value This procedure sends an output signal that agrees with the test reading Output will change to the selected value independent of the measurement data When you push to confirm the value the display shows the question Start Simulation Push or to set the display to Yes Push again to start the test The device goes to back to Normal mode after 1 hour Minimum access level ...

Page 83: ... device simulates a volume value This procedure sends an output signal that agrees with the test reading Output will change to the selected value independent of the measurement data When you push to confirm the value the display shows the question Start Simulation Push or to set the display to Yes Push again to start the test The device goes to back to Normal mode after 1 hour Minimum access level...

Page 84: ... Volume before the device simulates an ullage volume value This procedure sends an output signal that agrees with the test reading Output will change to the selected value independent of the measurement data When you push the display shows the question Start Simulation Push or to set the display to Yes Push again to start the test The device goes to back to Normal mode after 1 hour Minimum access ...

Page 85: ...e If the distance measured is less than 1 metre then the reflection value is 0 Read only B2 7 Level Lin This menu item shows the level readings linearized measured at this time This measurement data is shown with the units set in menu C7 5 Units C7 5 Units C7 5 Units C7 5 Units This menu item is only available if you set up a linearization table in menu item C3 1 Edit Table C3 1 Edit Table C3 1 Ed...

Page 86: ... Spectrum B3 2 Power Spectrum This menu item shows the raw spectra data of the radar signal which makes a reflection on the surface of the silo contents and is received by the device This data is shown as a graph of the percentage of the full scale signal against distance Read only B4 Corrected Spectrum B4 2 Corrected Spectrum This menu item shows the corrected spectra data of the radar signal whi...

Page 87: ...e setting setting setting setting Expert min max 0 0 5000 0 mm 0 0 196 85 0 0 16 404 ft Antenna length antenna extension length 300 mm 12 C1 6 Time Constant Using this function the device processes several measurement readings to filter out disturbances Increasing the time constant will smoothen the integrated readings decreasing will roughen the readings s seconds Minimum access level to change t...

Page 88: ...C2 2 Epsilon R Product The device automatically calculates the level based on the product εr If you select TBF Full or TBF Auto in menu item C2 4 Measuring Mode you can change this value manually to adjust readings Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting setting setting setting Expert 1 1 20...

Page 89: ...flat roof can also cause multiple reflections If this function is in operation the device looks for the first signal peak below the process connection This signal peak is then used to measure the level of the tank contents If this function is not in operation the device looks for the largest signal below the process connection Minimum access level to change the Minimum access level to change the M...

Page 90: ...0 3937 0 0 0 mm 0 0 C3 2 5 Conv Value Enter the conversion value volume mass or linearization for the point given in C3 2 2 Push to confirm the conversion value and go back to menu C3 2 Minimum access level to do the procedure Minimum access level to do the procedure Minimum access level to do the procedure Minimum access level to do the procedure Expert min max Volume 0 0 100 0 09 m 0 0 26 417 12...

Page 91: ...value where the error occurred this parameter is not available if menu item C4 1 4 is set to 3 8 20 5 mA NAMUR or 3 8 20 5 mA reversed If this menu item is set to Low the output current changes to 3 5 mA default value if an error occurs If this menu item is set to High the output current changes to 21 5 mA default value if an error occurs You can change the low error current value in menu item C4 ...

Page 92: ...e It can have a maximum of 8 characters For more data about the characters available refer to Keypad functions on page 71 values in menu items Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting setting setting setting Operator TANK01 C5 1 2 3 Long Tag Use this menu item to change the long Tag name It c...

Page 93: ...m access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting setting setting setting Expert Level Distance Sensor Value Reflection 2 Level C5 1 4 3 Tertiary Var This is the third measurement type shown on HART controllers Make a selection from the list Minimum access level to change the Minimum access level to change ...

Page 94: ...imum access level to change the Minimum access level to change the Minimum access level to change the setting setting setting setting User Refer to Function description Refer to Function description C6 4 4 100 Range This is the 100 value given to the bar graph indicator in Normal mode The range is related to the measurement type set in C6 4 2 1st Value Variable This menu item is only available if ...

Page 95: ...Page C6 5 2nd Meas Page C6 5 2nd Meas Page C6 5 1 Function This menu item changes the configuration of data shown on the display screen in Normal mode There are two measurement pages available to show readings in Normal mode This setting is for the second page Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the...

Page 96: ...Minimum access level to change the Minimum access level to change the setting setting setting setting User X X X X XX X XXX X XXXX X XXXXX X XXXXXXX X XXX C6 5 8 3rd Value Variable This changes the measurement type of the third value on the measurement page This menu item is only available if you set C6 5 1 Function to Three Values Minimum access level to change the Minimum access level to change ...

Page 97: ...unction description C7 2 3 Reset Passwords This is a special password that makes your passwords for the operator and expert access levels go back to the default passwords This password is supplied on request by the after sales service department C7 2 4 Unlock Extended Range This menu item can only be unlocked at the factory C7 2 5 Unlock SIL This menu item can only be unlocked at the factory C7 3 ...

Page 98: ...em to Cst Mass custom mass unit enter values in menu items C7 5 6 1 thru C7 5 6 3 Minimum access level to change the Minimum access level to change the Minimum access level to change the Minimum access level to change the setting setting setting setting User kg t lb tn sh tn l Cst Mass kg C7 5 6 Cst Mass C7 5 6 1 Text Enter a text 8 characters maximum for the custom volume unit Cst C7 5 6 2 Offset...

Page 99: ...ngs with the same parameters and values as the current output settings measurement variable 0 range and 100 range The first measurement page shows one value and bar by default If you must show one or more measurement values that are different to the transmitted output signal change the settings in the C6 4 1st Meas Page and C6 5 2nd Meas Page menus For more data refer to Function description on pa...

Page 100: ...fore delivery If it is necessary to measure volume ullage volume mass or ullage mass refer to How to configure the device to measure volume or mass on page 109 to change the position of the cursor to decrease the value or move the decimal point one digit to the left or to increase the value or move the decimal point one digit to the right to confirm 0 range Use this step to give the 0 output setti...

Page 101: ...output values to the measuring range between 0 and 100 values given in the 0 range and 100 range steps If you set this menu item to 4 20 mA or 3 8 20 5 mA 0 Range 4 mA 100 Range 20 mA If you set this menu item to 4 20 mA reversed or 3 8 20 5 mA reversed 0 Range 20 mA 100 Range 4 mA or for the selection of the error function Off Hold High or Low to confirm Error Function This sets the behaviour of ...

Page 102: ...rum filter is on when menu item C2 8 Empty Spectrum Enable is set to Enable it will ignore the interference signals Before you do the empty spectrum recording procedure install the device on the tank For more data about how to install the device refer to Installation on page 25 Values and parameters that can be changed are shown between the marks in the illustrations that follow Push the keypad bu...

Page 103: ...y Spectrum Type Type Type Type to Partial Average or Partial Max you will have one more step to do in this procedure You must give a partial distance value less than or equal to the distance to the product surface from the flange facing or thread stop of the process connection CAUTION CAUTION CAUTION CAUTION If the partial distance value is more than the distance to the product surface then the de...

Page 104: ...2 and 2 to go to menu item C5 1 2 1 Polling Address Enter the password used at this time for the Expert access level If it is the default password enter 0058 Push to confirm Enter the value 000 and push to confirm Push again and again to go back to the Save Configuration Save Configuration Save Configuration Save Configuration screen or to change the parameter Disable or Enable to confirm Empty Sp...

Page 105: ...enu The flange facing is the reference point for distance measurement 0 m 0 ft 0 The position of the measurement scale specified by the 0 Range and 100 Range settings is related to this reference point If you configured a measurement scale for the current output signal in the C4 1 Current output 1 menu you can use a standard scale or a reversed scale On the standard scale the 0 Range measurement v...

Page 106: ...raph function in Normal mode Bar graph function in Normal mode There is an optional bar graph shown on the two measurement pages in Normal mode set C6 4 1 C6 5 1 Function to One Value Bar or Two Values Bar By default the bar graph on the 1st Measurement Page shows a value related to the measurement scale specified in the C4 1 Current output 1 menu It is possible to give different measurement scale...

Page 107: ...ement 0 m 0 ft 0 The position of the measurement scale specified by the 0 Range and 100 Range settings is related to this reference point If you configured a measurement scale for the current output signal in the C4 1 Current output 1 menu you can use a standard scale or a reversed scale On the standard scale the 0 Range measurement value agrees with an output of 4 mA and the 100 Range measurement...

Page 108: ... Normal mode Bar graph function in Normal mode Bar graph function in Normal mode There is an optional bar graph shown on the two measurement pages in Normal mode set C6 4 1 C6 5 1 Function to One Value Bar or Two Values Bar By default the bar graph on the 1st Measurement Page shows a value related to the measurement scale specified in the C4 1 Current output 1 menu It is possible to give different...

Page 109: ...n 4 2 to go to C3 1 Edit Table to delete strapping table data that the device uses at this time Erase Table Push and to set this menu item to Yes to delete the data Push and then and to make a selection from the conversion table options volume mass or linearization Push to go to the sub menu level and then and to enter the first point on the table Push to make the strapping table Enter the level v...

Page 110: ...iguration screen The device will ask you to save or cancel your settings Push or to make a selection from Yes Yes Yes Yes No No No No or Back Back Back Back Back Back Back Back makes the display go back to Program mode If this screen is set to Yes or No push to accept Yes or reject No the new settings i If you push when the screen is set to Yes the device will delete the data for the strapping tab...

Page 111: ... The distance shown will be the new tank height Subtract the distance to the reflection from the true silo height Go to menu item C1 11 Tank Bottom Offset Program Mode Full Setup Install Program Mode Full Setup Install Program Mode Full Setup Install Program Mode Full Setup Install Parameters Tank Bottom Offset Parameters Tank Bottom Offset Parameters Tank Bottom Offset Parameters Tank Bottom Offs...

Page 112: ...or Electronics Configuration and Process Each status message or status signal has a special symbol which agrees with the NAMUR Guidelines This symbol is shown with the message Figure 6 10 How to make a filter to remove radar signal interference 1 Empty silo before the device uses the empty spectrum scan with a graph of reflections shown 2 Partially filled silo before the device uses the empty spec...

Page 113: ...ailure No measurement is possible S Out of specification Measurements are available but they are not sufficiently accurate Do a check M Maintenance required Measurements continue to be accurate but this could change after a short time C Function check A test function is on The value shown does not agree with the correct measured value I Information This status message does not have an effect on de...

Page 114: ... of status messages Then push the button to show more data If the device shows an error message refer to the table that follows for more data and to find a solution to a problem Figure 6 13 Device status and error messages C7 3 1 Message View 1 Device status letter code NAMUR NE 107 In this example M Maintenance required 2 Device status symbol NAMUR NE 107 3 Error message Figure 6 14 Description o...

Page 115: ... then energize the device again If the message is shown again tell the supplier Fatal Converter Error CO 2 An electronics or hardware failure occurred Fatal Converter Error Generic An electronics or hardware failure occurred CO Safety Reaction 3 Current Output Safety Reaction This error message is shown if the current output is less than 3 6 mA or more than 21 mA Do a check for other error message...

Page 116: ...Software Revision Revision Revision Revision If it is necessary tell the supplier Conv NVRAM Layout Error Incorrect data in the parameter memory De energize and then energize the device again If the message is shown again tell the supplier Disp NVRAM Layout Error Incorrect data after an update of the firmware CO Float Error 2 The device cannot use the measurement data because the device settings a...

Page 117: ...r Sensor Sensor Sensor Sensor Voltage Low The voltage supplied to the sensor is too low Do a check of the power supply Strong Signal The signal amplitude is too large It is possible that the signal is saturated Make sure that the device installation agrees with the data in the handbook If the message is shown again tell the supplier Peak Lost Level Lost No signal peak was found in the Search Windo...

Page 118: ...urement value Do a check of the process conditions and the maximum current output value M M M M Sensor Sensor Sensor Sensor Weak Signal The signal amplitude is too small Make sure that the device installation agrees with the data in the handbook If the message is shown again it is possible that a different antenna must be installed tell the supplier Bad Measurement Quality Old Measurement The meas...

Page 119: ... larger antenna to the device Peak Lost in Tank Bottom The signal was lost near the tank bottom Spherical or conical tanks can cause the device to show this status message The device will measure the level of tank contents if you fill the tank If the message is shown tell the supplier RC Oscillator out of bounds The sensor electronics does a continuous self test procedure The test finds a fault De...

Page 120: ...6 OPERATION 120 RM640 www honeywellprocess com 34 VF 25 131 iss 1 GLO Feb 2019 US ...

Page 121: ...y to clean the device obey the instructions given in the handbook 7 1 2 Maintenance of the O rings for the housing covers If the display cover 1 or the terminal compartment cover 2 of the housing is opened and closed make sure that the O rings are correctly greased or if it is necessary replaced For more data about the replacement of the O rings refer to Spare parts on page 170 INFORMATION For mor...

Page 122: ...Purging option For more data refer to the table that follows CAUTION Use multi purpose grease that is applicable for the operating temperature range of the O ring with the properties that follow Operating temperature range of 40 130 C 40 266 F without a negative effect on the lubrication of the O ring Without silicone The bonding properties must be satisfactory Lithium saponified Water resistant A...

Page 123: ...o prepare the device before you send it back refer to Returning the device to the manufacturer on page 127 Process conditions How to use the purge The device is colder than other elements in the process It is possible that there will be condensation in the antenna Continuous use Use low pressure gas to remove condensation from the antenna There is a risk of build up in the antenna Purge at interva...

Page 124: ...el transmitter 3 RM640 signal converter without process connection and antenna It is necessary to send an order for the OPTIWAVE 6400 signal converter with an adaptor for the OPTIWAVE 6300 process connection attached For the spare parts order code refer to Spare parts on page 170 Table Replacement signal converter for mechanical sub assembly of the SmartLine RM60 4 Handbooks for all devices You ca...

Page 125: ...w at the bottom of the signal converter with a 5 mm Allen wrench Remove the signal converter from the process connection Procedure 2 How to remove the signal converter SmartLine RM60 radar level transmitter Figure 7 3 Procedure 2 How to remove the signal converter SmartLine RM60 radar level transmitter 1 Terminal compartment 2 Cable glands 3 Lock screw 4 Signal converter 5 Process connection INFOR...

Page 126: ...able glands Procedure 4 Device configuration RM640 For the Quick Setup procedure refer to Standard setup on page 99 For more data about device configuration refer to Operation on page 63 Procedure 3 How to attach the RM640 signal converter Figure 7 4 Procedure 3 How to attach the RM640 signal converter 1 Signal converter 2 Process connection 3 Lock screw 4 Terminal compartment 5 Cable glands INFOR...

Page 127: ...ctions it will rarely present any problems INFORMATION For more precise information please contact your local sales office WARNING Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points Due to statutory regulations on environmental protection and safeguarding the health and safety of the personnel the manufacturer may only handl...

Page 128: ...en it is returned Date Signature Stamp LEGAL NOTICE Disposal must be carried out in accordance with legislation applicable in your country Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipment in the ...

Page 129: ...the gas above the product For further signal processing the difference Δf is calculated from the actual transmitted frequency and the received frequency The difference is directly proportional to the distance A large frequency difference corresponds to a large distance and vice versa The frequency difference Δf is transformed via a Fast Fourier Transform FFT into a frequency spectrum and then the ...

Page 130: ...he level signal select Direct Plus mode If you select Direct Plus mode the device locks on the level signal and monitors changes in level If the device then finds larger reflections in the silo it will only monitor the largest signal in a small search zone around the first reflection found and ignore all other reflections The interference signal must not be near to the level signal CAUTION DIRECT ...

Page 131: ...Construction The measurement system consists of a measuring sensor antenna and a signal converter Options Integrated LCD display 20 70 C 4 158 F if the ambient temperature is not in these limits then this condition can stop the display Straight antenna extensions length 105 mm 4 1 Max extension length Metallic Horn antenna 1050 mm 41 3 Max extension length Drop antenna 525 mm 20 7 Antenna purging ...

Page 132: ...0 73 psi Relative air humidity 60 15 Target Metal plate in an anechoic chamber The device has specified settings Operating conditions Temperature Temperature Temperature Temperature Ambient temperature 40 80 C 40 176 F Ex see supplementary operating instructions or approval certificates Relative humidity 0 99 Storage temperature 40 85 C 40 185 F Process connection temperature higher temperature on...

Page 133: ...data refer to Installation on page 25 Dimensions and weights For dimensions and weights data refer to Dimensions and weights on page 141 Materials Housing Polyester coated aluminium Option Stainless steel 1 4404 316L non Ex devices only Ex approvals will be available in the second quarter of 2018 Wetted parts including antenna Metallic Horn antenna Stainless steel 1 4404 316L Drop antenna PTFE PP ...

Page 134: ... the terminals Maximum current 21 5 mA Current output load Non Ex Ex i Non Ex Ex i Non Ex Ex i Non Ex Ex i RL Ω Uext 12 V 21 5 mA For more data refer to Minimum power supply voltage on page 138 Ex d Ex d Ex d Ex d RL Ω Uext 16 V 21 5 mA For more data refer to Minimum power supply voltage on page 138 Cable entry Standard M20 1 5 Options NPT 4 pin male M12 connector Cable gland Standard none Options...

Page 135: ...ime 250 ms Output data Level distance volume ullage volume mass ullage mass Input data None Link Active Scheduler Supported NAMUR NE 107 data Supported with FF field diagnosis FF 891 Approvals and certification CE The device meets the essential requirements of the EU Directives The manufacturer certifies successful testing of the product by applying the CE marking For more data about the EU Direct...

Page 136: ...lectromagnetic Compatibility directive EMC Radio approvals EU EU EU EU Radio Equipment directive RED FCC Rules FCC Rules FCC Rules FCC Rules Part 15 Industry Canada Industry Canada Industry Canada Industry Canada RSS 211 Electrical safety EU EU EU EU Agrees with the safety part of the Low Voltage directive LVD USA and Canada USA and Canada USA and Canada USA and Canada Agrees with NEC and CEC requ...

Page 137: ...yy mm 1 Minimum recommended blocking distance antenna extension length antenna length 300 mm Figure 8 3 Measuring accuracy graph of measuring accuracy in inches against measuring distance in ft X Measuring distance from the thread stop or flange facing of the process connection ft Y Measuring accuracy yy inches yy inches 1 Minimum recommended blocking distance antenna extension length antenna leng...

Page 138: ...s Location approved Ex i IS devices Figure 8 4 Minimum power supply voltage for an output of 21 5 mA at the terminals Non Ex and Hazardous Location approval Ex i IS X Power supply U V DC Y Current output load RL Ω Hazardous Location Ex d XP NI approved devices Figure 8 5 Minimum power supply voltage for an output of 21 5 mA at the terminals Hazardous Location approval Ex d XP NI X Power supply U V...

Page 139: ...ssure temperature de rating EN 1092 1 flange and threaded connection in C and barg Figure 8 7 Pressure temperature de rating EN 1092 1 flange and threaded connections in F and psig 1 Process pressure p barg 2 Process connection temperature T C 3 Process pressure p psig 4 Process connection temperature T F 5 Threaded connection G ISO 228 1 6 Threaded connection G ISO 228 1 Flange connection PN40 7 ...

Page 140: ...ification is necessary for all devices that are installed on a pressure vessel and used in Canada Figure 8 8 Pressure temperature de rating ASME B16 5 flange and threaded connections in C and barg Figure 8 9 Pressure temperature de rating ASME B16 5 flange and threaded connections in F and psig 1 Process pressure p barg 2 Process connection temperature T C 3 Process pressure p psig 4 Process conne...

Page 141: ...her protection cover is available as an accessory with all devices Horn antenna version Dimensions mm a b c d Øe DN80 3 151 185 267 1 452 1 75 DN100 4 151 185 335 1 520 1 95 DN150 6 151 185 490 1 675 1 140 DN200 8 151 185 662 1 847 1 190 1 This is the dimension without the antenna extension option A maximum of 10 antenna extensions are available Each antenna exten sion is 105 mm long Horn antenna ...

Page 142: ...d Øe f g DN80 3 151 205 215 6 256 267 1 461 482 1 75 10 2 2 2 DN100 4 151 205 215 6 324 335 1 529 550 1 95 10 2 2 2 DN150 6 151 205 215 6 479 490 1 684 705 1 140 10 2 2 2 DN200 8 151 205 215 6 651 662 1 856 877 1 190 10 2 2 2 1 These are the minimum and maximum values without the antenna extension option A maximum of 10 antenna extensions are avail able Each antenna extension is 105 mm long 2 If t...

Page 143: ...oved devices must be supplied by the customer A weather protection cover is available as an accessory with all devices Horn antenna version Dimensions mm a b c d Øe G NPT G NPT DN80 3 151 215 247 262 1 452 1 509 1 75 DN100 4 151 215 247 331 1 521 1 578 1 95 DN150 6 151 215 247 486 1 675 1 733 1 140 DN200 8 151 215 247 657 1 847 1 904 1 190 1 This is the dimension without the antenna extension opti...

Page 144: ... threaded connections Figure 8 13 Drop antennas with threaded connections INFORMATION The diameter of the outer sheath of the cable must be 7 12 mm or 0 28 0 47 Cable glands for cQPSus approved devices must be supplied by the customer A weather protection cover is available as an accessory with all devices ...

Page 145: ...N150 6 PTFE 151 185 221 1 406 1 144 1 This is the dimension without the antenna extension option A maximum of 5 antenna extensions are available Each antenna extension is 105 mm long Drop antenna version Dimensions inches a b c d Øe DN80 3 PP 5 94 7 28 5 39 1 12 68 1 2 91 DN80 3 PTFE 5 94 7 28 5 47 1 12 76 1 2 91 DN100 4 PP 5 94 7 28 6 30 1 13 58 1 3 70 DN100 4 PTFE 5 94 7 28 6 42 1 13 70 1 3 70 D...

Page 146: ...a with a flange connection 2 Drop antenna with a flange connection and a flange plate protection option 3 Drop antenna with a flange connection and a 2 slanted flange option INFORMATION The diameter of the outer sheath of the cable must be 7 12 mm or 0 28 0 47 Cable glands for cQPSus approved devices must be supplied by the customer A weather protection cover is available as an accessory with all ...

Page 147: ... the device has the PP or PTFE flange protection option then f 20 mm If the device has the 2 slanted flange option then f 10 mm 3 If the device has the 2 slanted flange option then g 2 Drop antenna version Dimensions inches a b c d Øe f g DN80 3 PP 5 94 8 07 8 49 4 96 5 35 1 13 03 13 98 1 2 91 2 3 DN80 3 PTFE 5 94 8 07 8 49 5 04 4 47 1 13 11 13 98 1 2 91 2 3 DN100 4 PP 5 94 8 07 8 49 5 87 6 26 1 1...

Page 148: ... Cable glands for cQPSus approved devices must be supplied by the customer A weather protection cover is available as an accessory with all devices Drop antenna version Dimensions mm a b c d Øe G NPT G NPT DN80 3 151 188 220 136 1 324 1 356 1 74 DN100 4 151 188 220 159 1 347 1 379 1 94 DN150 6 151 188 220 217 1 405 1 437 1 144 1 This is the dimension without the antenna extension option A maximum ...

Page 149: ...tem This option is available for all Metallic Horn antennas Flange connections must have a pressure rating of PN16 EN 1092 1 PN40 EN 1092 1 Class 150 ASME B16 5 Class 300 ASME B16 5 or must be a low pressure flange PN01 15 psig Weather protection option Figure 8 17 Weather protection option 1 Front view with weather protection closed 2 Left side with weather protection closed 3 Rear view with weat...

Page 150: ...length 1 3 1 59 2 6 8 130 9 DN100 PTFE Drop antenna with process connection standard length 1 3 8 60 2 8 4 132 7 DN150 PTFE Drop antenna with process connection standard length 1 7 2 63 6 15 8 139 9 Antenna extension options Antenna extension options Antenna extension options Antenna extension options Straight extension length 105 mm 2 0 92 2 03 Straight extension length 210 mm 2 1 84 4 06 Straigh...

Page 151: ...insically safe versions for use in hazardous areas There are 2 primary operation modes for HART compatible devices point to point mode and multi drop mode If the device is used in point to point mode the HART Protocol uses the Bell 202 Frequency Shift Keying FSK standard to put a digital signal on top of the 4 20 mA signal The connected device sends and receives digital signals that agree with the...

Page 152: ... not supported There are two ways of using the HART communication as Point to Point connection and as Multi Drop connection with 2 wire connection 9 3 1 Point to Point connection analogue digital mode Point to Point connection between the signal converter and the HART Master The current output of the device is passive Also refer to Point to point connection on page 54 INFORMATION In the table belo...

Page 153: ...figure HART and Foundation Fieldbus devices Device Descriptions DDs are used to integrate different devices into the Field Communicator 9 5 1 Installation System and software requirements for the Field Communicator System card that includes the Easy Upgrade Option Field Communicator Easy Upgrade Programming Utility HART Device Description file For more data refer to the Field Communicator User s M...

Page 154: ...ation Please read the README txt file in the Installation Kit If the Device Description has not been installed at this time install the Installation Kit HART AMS You can download this exe file from our website For installation data refer to the AMS Intelligent Device Manager Books Online section Basic AMS Functionality Device Configurations Installing Device Types Procedures Install device types f...

Page 155: ... Siemens PC program designed to configure HART and PROFIBUS devices Device Descriptions DDs are used to integrate different devices into the PDM 9 8 1 Installation Install Device Description files supplied in the Device Install HART PDM folder This is necessary for each type of field device that is used with SIMATIC PDM This folder is available for download from the website If you use PDM version ...

Page 156: ...Setup General Security Units Application Full Setup Process Output Display Device Hart ServiceOpt Calibration Information Device Diagnostics Device Status Actual Values Simulation Test Reset Information Process Variables Measured Values Inputs Outputs Configure Setup Quick Setup General Language Tag Long Tag Security Login Change Password Reset Passwords Lock StatusRd Lock Unlock Device Write Prot...

Page 157: ...ndow Conversion Select Conversion Entry CountRd Conversion Table Full Setup Output General Type IO channel ARd Type IO Channel BRd Current Output 1 Current Out 1 Variable 0 Range 100 Range Current Out Range Error Function Low Error Current High Error Current D A Trim PVOpt Full Setup Display General Language Backlight 1st Measurement Page Function 1st Value Variable Format 1st Value 2nd Value Vari...

Page 158: ...its Unit Length Unit Volume Unit Mass Log Operating TimeRd Reset Log Messages Factory Default Reset To Fact Default Full Setup HART Identification Info Loop current Mode Online Mode Poll Address Tag Long Tag ManufacturerRd ModelRd Device IdRd Universal RevRd Field Device RevRd DD VersionRd Descriptor Message Date Final assembly number Configuration change countRd Software RevRd Hardware revRd Writ...

Page 159: ...er NumberRd Failed Cluster CheckRd Actual Values Operating TimeRd Sensor ValueRd Media LevelRd DistanceRd ReflectionRd Level LinearizationRd Opt VolumeRd Opt MassRd Opt Distance LinearizationRd Opt UllageRd Opt Ullage MassRd Opt Sensor TempRd Converter TempRd Simulation Process Variables Simulation Values Device Status Enable Disable Status Simulation Status SimulationOpt I O Loop Test Test Reset ...

Page 160: ... Units Application Assistant Full Setup Process Install Parameters Process Conversion Output General Current Output 1 Display General 1st Measurement Page 2nd Measurement Page Device Information Security Units Log Factory Default HART Identification Info Service Calibration Calibration Sensor Measured Value Input Outputs Device Status Condensed Status NE 107 Standard Additional Cluster Check Actua...

Page 161: ...om Offset Process Tracking Velocity Epsilon R Product Epsilon R Gas Measuring Mode Overfill Detection Overfill ThresholdOpt Mult Refl Enable Empty Spectrum Enable Min Peak Required Min Plausibility Window Conversion Select Conversion Entry CountRd Conversion Table Output General Type IO channel ARd Type IO Channel BRd Current Output 1 Current Out 1 Variable 0 Range 100 Range Current Out Range Erro...

Page 162: ...Message Date Final assembly number Configuration change countRd Software RevRd Hardware revRd Write ProtectRd Number of request preamblesRd Number of response preamblesRd HART Identification Info Loop current Mode Online Mode Poll Address Tag Long Tag ManufacturerRd ModelRd Device IdRd Universal RevRd Field Device RevRd DD VersionRd Descriptor Message Date Final assembly number Configuration chang...

Page 163: ...Cluster Check Cluster NumberRd Failed Cluster CheckRd Actual Values Operating TimeRd Sensor ValueRd Media LevelRd DistanceRd ReflectionRd Level LinearizationRd Opt VolumeRd Opt MassRd Opt Distance LinearizationRd Opt Ullage VolumeRd Opt Ullage MassRd Opt Sensor TempRd Converter TempRd Simulation Process Variables Simulation Values Device Status Enable Disable Status Simulation Status SimulationOpt...

Page 164: ...9 DESCRIPTION OF HART INTERFACE 164 RM640 www honeywellprocess com 34 VF 25 131 iss 1 GLO Feb 2019 US ...

Page 165: ...C T85 C T100 C or T85 C T130 C Dc 1 4 ATEX II 3 G Ex nA T6 T4 Gc 1 5 NEPSI Ex ia IIC T6 T4 Ga Gb Ex iaD 20 21 T85 C T100 C or T85 C T130 C IP6X 1 6 NEPSI Ex d ia IIC T6 T4 Ga Gb Ex iaD tD A20 A21 T85 C T100 C or T85 C T130 C IP6X 1 A cQPSus IS CL I II III DIV 1 GP A G CL I Z0 AEx ia Ex ia IIC T6 T4 Ga Z20 AEx ia Ex ia IIIC T85 C T100 C or T85 C T130 C Da 1 B cQPSus XP IS DIP CL I DIV 1 GP A G CL I...

Page 166: ...play cover without window 4 Plug in display cover with window Display Display Display Display Documentation language Documentation language Documentation language Documentation language 1 English 2 German 3 French 4 Italian 5 Spanish 6 Portuguese 7 Japanese 8 Chinese simplified A Russian B Czech C Turkish D Polish 0 Process conditions Pressure temperature material and Process conditions Pressure t...

Page 167: ...2 316L 4 420 mm 17 316L 5 525 mm 21 316L 6 630 mm 24 316L for Metallic Horn antennas 7 735 mm 29 316L for Metallic Horn antennas 8 840 mm 33 316L for Metallic Horn antennas A 945 mm 37 316L for Metallic Horn antennas B 1050 mm 41 316L for Metallic Horn antennas Process connection Size Pressure class Flange face Process connection Size Pressure class Flange face Process connection Size Pressure cla...

Page 168: ...pe B1 R E 1 DN200 PN16 Type B1 ASME B16 5 flange L 1 A 3 150 lb RF L 2 A 3 300 lb RF M 1 A 4 150 lb RF M 2 A 4 300 lb RF P 1 A 6 150 lb RF P 2 A 6 300 lb RF R 1 A 8 150 lb RF JIS B2220 flange L U P 80A JIS 10K RF M U P 100A JIS 10K RF P U P 150A JIS 10K RF R U P 200A JIS 10K RF Alternative flange facing Alternative flange facing Alternative flange facing Alternative flange facing EN 1092 1 flange ...

Page 169: ...ction 5 Accessories Tag plate Accessories Tag plate Accessories Tag plate Accessories Tag plate 0 Without 1 Weather protection 3 Stainless steel Tag plate 18 characters max 6 Weather protection Stainless steel Tag plate 18 characters max RM640 RM640 RM640 RM640 4 V 0 0 Order code Order code Order code Order code 1 Pending 2 Pending DIP Dust Ignition Proof 3 This housing option has Ex ia and Ex ic ...

Page 170: ...ption Quantity Part reference Antennas Metallic Horn DN80 3 1 XFDX070300 Metallic Horn DN100 4 1 XFDX070400 Metallic Horn DN150 6 1 XFDX070500 Metallic Horn DN200 8 1 XFDX070600 PP Drop DN80 3 1 XFDX070700 PP Drop DN100 4 1 XFDX070800 PP Drop DN150 6 1 XFDX070900 PTFE Drop DN80 3 1 XFDX071000 PTFE Drop DN100 4 1 XFDX071100 PTFE Drop DN150 6 1 XFDX071200 Gaskets for Drop antennas FKM FPM for antenn...

Page 171: ...3 ATEX II 3 G Ex ic IIC T6 T4 Gc II 3 D Ex ic IIIC T85 C T100 C or T85 C T130 C Dc 5 NEPSI Ex ia IIC T6 T4 Ga Gb Ex iaD 20 21 T85 C T100 C or T85 C T130 C IP6X 6 NEPSI Ex d ia IIC T6 T4 Ga Gb Ex iaD tD A20 A21 T85 C T100 C or T85 C T130 C IP6X A cQPSus IS CL I II III DIV 1 GP A G CL I Z0 AEx ia Ex ia IIC T6 T4 Ga Z20 AEx ia Ex ia IIIC T85 C T100 C or T85 C T130 C Da B cQPSus XP IS DIP CL I DIV 1 G...

Page 172: ...s steel adaptor 1 stainless steel plug F NPT nickel plated brass adaptor 2 nickel plated brass G NPT stainless steel adaptor 2 stainless steel Display Display Display Display 0 Without no display cover without window 4 Plug in display cover with window Display Display Display Display Documentation language Documentation language Documentation language Documentation language 1 English 2 German 3 Fr...

Page 173: ...32 psig 20 C 130 C 4 F 266 F Kalrez 6375 0 0 0 0 0 0 0 Accessories Tag plate Accessories Tag plate Accessories Tag plate Accessories Tag plate 0 Without 2 Adaptor for SmartLine RM60 process connection system 5 Weather protection adaptor for SmartLine RM60 process connection system 7 Weather protection stainless steel tag plate 18 characters adaptor for SmartLine RM60 process connection system 8 St...

Page 174: ...module 8 Gasket for display cover 9 or blind cover 11 9 Display cover 10 Dummy module 11 Blind cover 12 Hinge 13 Plastic sun cover for display cover 9 Description Quantity Part reference Housing Aluminium blind cover 11 11 11 11 gasket 8 8 8 8 cover stop 1 1 1 1 1 XFDX01010V Stainless steel blind cover 11 gasket 8 8 8 8 cover stop 1 1 1 1 1 XFDX01020V Aluminium display cover 9 9 9 9 gasket 8 8 8 8...

Page 175: ...Terminal cartridge Non Ex GP or Ex i IS 4 4 4 4 1 XFDX040100 Terminal cartridge Ex d XP 4 4 4 4 1 XFDX040200 Cable gland Cable entry Cable gland M20 1 5 Plastic black non Ex GP 5 5 5 5 10 XFDX050100 Cable gland M20 1 5 plastic blue Ex i IS 5 5 5 5 10 XFDX050200 Cable gland M20 1 5 nickel plated brass Ex d XP 5 5 5 5 5 XFDX050300 Cable gland M20 1 5 stainless steel Ex d XP 5 5 5 5 2 XFDX050400 Cabl...

Page 176: ...that follow Figure 10 2 Accessories general items 1 Weather protection 2 Viator RS232 HART converter 3 Viator USB HART converter 4 Display extractor magnet and cover wrench Item Description Quantity Part reference 1 Weather protection 1 XFDX060100 2 Viator RS232 HART converter 1 XFDX060200 3 Viator USB HART converter 1 XFDX060300 4 Display extractor magnet and cover wrench 5 XFDX060400 USB 24 V DC...

Page 177: ...G 1 process connection on level transmitter 1 Disc with holes drilled according to DN50 PN2 5 PN40 2 150 lb 1 XF70000015 Disc with bolt holes drilled according to DN80 PN2 5 PN40 3 150 lb XF70000016 Disc with holes drilled according to DN100 PN2 5 PN40 4 150 lb XF70000017 Disc with holes drilled according to DN150 PN2 5 PN40 6 150 lb XF70000018 Disc with holes drilled according to DN200 PN2 5 PN40...

Page 178: ...PN40 PTFE max 150 C 392 F 1 XF70000028 DN100 PN16 PP max 100 C 212 F 1 XF70000024 DN100 PN16 PTFE max 150 C 392 F 1 XF70000029 DN100 PN40 PP max 100 C 212 F XF70000025 DN150 PN16 PP max 100 C 212 F 1 XF70000026 DN150 PN40 PP max 100 C 212 F 1 XF70000027 2 slanted flange ASME B16 5 3 3 150 lb PP max 100 C 212 F 1 1 XF70000035 3 300 lb PP max 100 C 212 F 1 XF70000036 4 150 lb PP max 100 C 212 F 1 XF...

Page 179: ...measurement mode If it is possible there will be an interference signal in the measurement zone that is larger than the level signal select Direct Plus mode If you select Direct Plus mode the device locks on the level signal and monitors changes in level If the device then finds larger reflections in the silo it will only monitor the largest signal in a small search zone around the first reflectio...

Page 180: ...ctions usually caused by equipment in the tank Level Level Level Level Height from the bottom of the silo user defined to the surface of the top product Tank height distance See the diagrams at the end of this section Mass Mass Mass Mass Total mass of silo contents PACTware PACTware PACTware PACTware Software that operates and configures field devices from a remote workstation It is not necessary ...

Page 181: ...com 34 VF 25 131 iss 1 GLO Feb 2019 US Figure 10 4 Measurement definitions distance 1 Distance 2 Blocking distance 3 Flange facing 4 Gas Air 5 Tank height 6 Ullage volume or mass Figure 10 5 Measurement definitions level 1 Level 2 Volume or mass ...

Page 182: ...10 APPENDIX 182 RM640 www honeywellprocess com 34 VF 25 131 iss 1 GLO Feb 2019 US ...

Page 183: ...APPENDIX 10 183 RM640 www honeywellprocess com 34 VF 25 131 iss 1 GLO Feb 2019 US ...

Page 184: ...W Sam Houston Pkwy S Houston TX 77042 Houston TX 77042 Houston TX 77042 Houston TX 77042 www honeywellprocess com www honeywellprocess com www honeywellprocess com www honeywellprocess com Honeywell International Inc Honeywell International Inc Honeywell International Inc Honeywell International Inc Subject to change without notice Subject to change without notice Subject to change without notice ...

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