Honeywell HERMetic UTImeter Gtex Chem IIC Operation And Service Manual Download Page 1

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50489/GTEX Chem IIC/1805

UTImeter Gtex Chem IIC

Operation and Service Manual

for HERMetic UTImeter Gtex Chem IIC

for use in corrosive and non corrosive liquids

Portable Gas Tight Electronic Gauging Device

llage -

emperature -

nterface detector

Note 1:

to identify the unit

refer to section 2

Note 2:

before using the

instrument please

read this book.

This document is subject to changes without notice.

Check updates on www.tanksystem.com or contact us at [email protected]

Summary of Contents for HERMetic UTImeter Gtex Chem IIC

Page 1: ...d non corrosive liquids Portable Gas Tight Electronic Gauging Device Ullage Temperature Interface detector Note 1 to identify the unit refer to section 2 Note 2 before using the instrument please read this book This document is subject to changes without notice Check updates on www tanksystem com or contact us at tanksystem honeywell com ...

Page 2: ... KEY CONTROL PAD 28 5 1 SELECTING THE LANGUAGE 29 8 2 TRANSLATION OF MESSAGES 30 8 3 SELECTING THE TEMPERATURE SCALE 30 5 2 SELECTING THE TEMPERATURE RESOLUTION 31 5 3 ACTIVATING THE LED 32 8 3 1 Temporary setting of the LED 32 8 3 2 Permanent setting of the LED 32 8 4 MUTING THE BUZZER 33 5 4 BACKLIGHT 33 8 5 CHECKING THE FUNCTIONS BEFORE USING THE INSTRUMENT 34 8 5 1 Battery 34 8 5 2 Temperature...

Page 3: ... 9 16 INSTALLATION GENERAL CARE OF HERMETIC VALVES 47 10 TROUBLE SHOOTING 48 10 1 SAFETY WARNING 48 10 2 POWER SUPPLY TROUBLES 48 10 3 TRANSMISSION TROUBLES 48 10 4 ULLAGE AND OR INTERFACE TROUBLES 49 10 5 TEMPERATURE TROUBLES 49 10 6 VISUAL INSPECTION FOR DAMAGED OR MISSING PARTS 49 10 7 COATED ALUMINIUM PARTS 50 10 8 WINDING ACTION BECOMING STIFF 50 10 9 ELECTRICAL CHECKING OF THE TAPE ASSEMBLY ...

Page 4: ...ing blue Gtex Chem Gas tight mechanical housing for corrosive liquids i e with FFKM gaskets and PA 11 coating blue Gtex Chem Reflon IIC Gas tight mechanical housing for corrosive liquids i e with FFKM gaskets and FEP coating black or green to protect aluminium against liquids NBR Acrylonitrile butadiene rubber nitrile rubber PA 11 Rilsan Polyamid coating blue grey or yellow used for protecting alu...

Page 5: ...50489 GTEX Chem IIC 1805 5 UTImeter Gtex Chem IIC Figure 2 2 ...

Page 6: ...ed in replacement of such defective parts When returned to Enraf Tanksystem SA or any of its agreed Service Stations equipment must be contamination free If it is determined that the Purchasers equipment is contaminated it will be returned to the Purchaser at the Purchasers expense Contaminated equipment will not be repaired replaced or covered under any warranty until such time that the said equi...

Page 7: ...identify the spare part by TS number and description Refer to section Drawings Some spares might be repairable in this case send the part s to any authorised service center or to the factory In case of urgency complete replacement units can be made available Contact the factory or nearest Service Station for details 3 7 Service and Repair The customer is responsible for any freight and customs cle...

Page 8: ...em IIC 8 Service Request Customer s address Telephone E mail Fax Type of unit or part Serial number Short description of trouble Do you want a quotation before repair is started yes no Repaired unit has to be returned to the following address ...

Page 9: ... 9018 Fax 86 21 6863 9019 huahaish huahaiee com GERMANY CHRISTIAN BINDEMANN GROUP OF COMPANIES GmbH Co KG Gärtnerstrasse 81G D 25469 HALSTENBEK BEI HAMBURG Tel 49 40 57148252 Mob 49 1724513678 Fax 49 40 57148271 service mkecb com GREECE SPANMARIN 86 Filonos Street 2nd Floor GR 185 36 PIRAEUS Tel 30 210 4294498 Fax 30 210 4294495 spanmarin ath forthnet gr JAPAN DAIWA HANBAI CORPORATION LTD 2 10 31 ...

Page 10: ...rsson AB Varholmsgatan 1 414 74 GÖTEBORG Tel 46 31 240510 Tel 46 31 240525 Fax 46 31 243710 Info instrumentkontroll se TURKEY YEDI DENIZ MALZEME VE GUVENLIK Setustu Izzetpasa Yok 1 TR 34427 Kabatas ISTANBUL Tel 90 212 251 64 10 3 lines Fax 90 212 251 05 75 servicestation yedideniz net dmgistanbul yahoo com UNITED ARAB EMIRATES MARITRONICS TRADING L L C P O Box 6488 Shed 72 Jadaf Ship Docking Yard ...

Page 11: ...ts are kept clean and free from corrosion in order to guarantee electrical conductivity If a grease is used for this purpose it must be one which contains graphite 6 2 If the instrument is not connected to the mating deck valve the instrument has to be also earthed by means of the grounding cable and clamp 7 It is anticipated that the user will have specific operating methods laid down to ensure s...

Page 12: ...e parts may impair the intrinsic safety of the device 9 2 Change of battery must be carried out in safe area only non flammable atmosphere Use only an approved battery 9 3 To prevent ignition hazard avoid impact or friction of the device aluminum parts 10 This product and his use is may be related to international national local or company regulations or standards It is the customer user responsib...

Page 13: ... F to 194 F Resolution 0 01 or 0 1 selectable Accuracy over calibration range 0 1 C 0 C to 70 C 0 2 F 32 F to 158 F Temperature reading C or F selectable This HERMetic device meets the requirements of API MPMS Chapter 7 2001 table 3 ISO 4268 and IP PMM Part IV Thanks to the small diameter of the sensing probe this instrument can be used with valves of diameters down to 25 mm 1 only A tape protecti...

Page 14: ...e is in contact with water the beep is intermittent Control beep Continuous beep Intermittent beep A light signal LED can also be activated that blinks at the same frequency as the buzzer tones This can be useful in noisy environments or at night A backlight can be used at night to light up the display The HERMetic instrument is powered by a 9 Volt battery stored in the electronic terminal named i...

Page 15: ...50489 GTEX Chem IIC 1805 UTImeter Gtex Chem IIC 15 Figure 7 2 ...

Page 16: ...re measurement is calibrated at the factory and does not require subsequent adjustment 6 2 2 Ullage detection The ullage detector consists of two piezoceramic plates and electronic circuits When the sensor head is immersed in a non conductive liquid oil or petroleum the emitted ultrasonic signal is detected by the receiver coded and sent to the instrument unit which activates the buzzer with the c...

Page 17: ...sistance Temperature Detector RTD element The element is located in the temperature electrode which is filled in with a heat transfer compound paste to reduce the response time The RTD element signal is digitized and then all errors offset non linearity and drift are corrected and compensated by the micro controller located in the sensor probe The RTD element characteristics are stored in the sens...

Page 18: ... of the tape is identical to the ullage It contains 2 wires for transmitting the signal and the power between the display unit and the probe The steel tape itself is used as a grounding wire between the sensing probe tube and the display unit TEFZEL STEEL TAPE WIRE Figure 7 6 The standard graduation is a double side type that shows the metric graduation on one side and the inch one on the other si...

Page 19: ...obe by gravity until the tube is retained by a ring located inside the coupler In that position the protection tube prevents closing the valve When the tape is wound up the protection tube will stay in position until it is pushed up by the sensing probe Before instrument is used check that the protection tube is moving freely For cleaning purposes the protection tube is slotted VALVE CLOSED VALVE ...

Page 20: ... the reaction point and the reading index If the instrument is installed in such a way that the reading index is at the same level as the zero ullage reference level the reading of the tape corresponds to the ullage providing the reaction point of the sensing probe is positioned at the liquid level If the reading index is positioned below or above the reference level a positive or negative correct...

Page 21: ...pe cleaner that helps draining the liquid back to the tank when rewinding the tape It is very easy to operate position DOWN the wipers are not working the tape is free position UP the wipers are cleaning the tape Refer to Figure 7 10 Tape cleaner DOWN wipers not engaged Tape cleaner UP wipers engaged Figure 7 10 ...

Page 22: ...ich are in contact with the liquid are made in FFKM 6 9 Housing and lid These parts are made in aluminium coated with PA11 Rilsan 6 10 Others The tape is coiled on the axle which holds also the electronic box and the display unit The axle is assembled to the electronic box and can be locked at discrete positions by means of a stopping mechanism in the crank Pull the crank to free the stopping mech...

Page 23: ...o correction would be necessary For achieving this it may be necessary to install an adjusting pipe between the deck and the valve If the valves are installed directly on deck or if for any reason the level of the reading index is below or above the zero ullage level then a correction table should be used There should be no internal tank structure between the valve outlet and the tank bottom such ...

Page 24: ...ure 8 2 Valve designation C 2 SS C 2 SS W C 2 SS BL C 2 SS SEC A 2 SS A 4 2 1 SS Boring 2 2 2 Bottom connection thread or flange flange JIS 5K80 flange JIS10k100 HV mm 141 155 139 HT mm H 615 H 629 H 655 H 659 Dimension HV is without gasket If gaskets are used dimension HT is reduced by thickness of gasket ...

Page 25: ...gure 8 3 Valve designation C 2 SS C 2 SS W C 2 SS BL C 2 SS SEC A 2 SS A 4 2 1 SS Boring 2 2 2 Bottom connection thread or flange flange JIS 5K80 flange JIS10k100 HV mm 141 155 139 HX mm H 615 H 629 H 655 H 659 Dimension HV is without gasket If gaskets are used dimension HX is reduced by thickness of gasket ...

Page 26: ...4 Valve designation C 1 SS C 1 SS C 1 SS C 2 SS C 2 SS W C 2 SS C 2 SS W A 2 SS A 4 SS A 4 2 1 SS Boring 1 1 1 2 2 2 4 4 Bottom connection thread flange JIS 5K25 flange JIS 5K50 thread flange flange JIS 5K80 flange flange JIS10k100 HV mm 65 79 79 141 141 155 139 139 HC mm Na na na 14 14 14 59 56 70 HT mm H 525 H 539 H 539 H 615 H 615 H 629 H 657 H 655 H 659 Dimension HV is without gasket If gasket...

Page 27: ...e designation C 1 SS C 1 SS C 1 SS C 2 SS C 2 SS W C 2 SS C 2 SS W A 2 SS A 4 SS A 4 2 1 SS Boring 1 1 1 2 2 2 4 4 Bottom connection thread flange JIS 5K25 flange JIS 5K50 thread flange flange flange flange JIS10k100 HV mm 65 79 79 141 141 172 139 139 HC mm na na na 14 14 41 59 56 70 HX mm H 525 H 539 H 539 H 615 H 615 H 673 H 657 H 655 H 65 Dimension HV is without gasket If gaskets are used dimen...

Page 28: ... are self explanatory there are 3 other keys that help in customising the unit pressing allows to scroll down the menus a pointer show the actual menu you have selected pressing allows to exit a menu pressing enter later on named E allows to enter a specific menu The small pointer displayed on the left is showing the active setting Figure 9 1 ...

Page 29: ...enter the settings menu Press on enter LED menu is displayed Press on T unit is displayed Press on Resol is displayed Press on Language is displayed Press on enter Select the language by pressing on one or more times the display shows the language selected Press two times to come back in measurement mode The new setting is stored in the permanent memory ON UTImeter Battery Init 25 94 C Settings T ...

Page 30: ...her in Celsius or Farenheit degrees Refer to Figure 9 3 Figure 9 3 Switch on the equipment Wait until the temperature is displayed Press on to enter the settings menu Press on enter LED menu is displayed Press on T unit is displayed Press on enter Select the scale by pressing on one or more times the pointer shows the scale selected Press two times to come back in measurement mode The new setting ...

Page 31: ...til the temperature is displayed Press on to enter the settings menu Press on enter LED menu is displayed Press on T unit is displayed Press on Resol is displayed Press on enter Select the resolution by pressing on one or more times the pointer shows the resolution selected Press two times to come back in measurement mode The new setting is stored in the permanent memory ON UTImeter Battery Init 2...

Page 32: ...me back in measurement mode It is always possible to change the status of the LED during gauging by using the same menu again If not done before switching off the unit will automatically light off the LED 8 3 2 Permanent setting of the LED Switch on the equipment Wait until the temperature is displayed Press on to enter the settings menu Press on enter LED menu is displayed Press on enter LED is d...

Page 33: ...ere is an automatic reactivation of the buzzer each time the medium changes air to liquid liquid to water etc or after 5 minutes muting To keep the buzzer muting press again on 5 4 Backlight Refer to Figure 9 6 When in measurement mode press enter this switches on the backlight After around 10 seconds the light switches off automatically to save the battery life ON UTImeter Battery Init 25 94 C Ba...

Page 34: ...p every 2 sec When the temperature is displayed check that it shows the surrounding temperature 8 5 3 Ullage Switch on the unit The buzzer shall beep every 2 sec Check the ullage in a glass of water Check the ullage by immersing the ultrasonic gap sensor but not the electrodes position A The buzzer shall beep continuously 8 5 4 Interface Switch on the unit The buzzer shall beep every 2 sec Check t...

Page 35: ...troleum product the control beep will change for a continuous beep Raise the sensing probe again until the continuous beep stops and lower the sensing probe again slowly until the continuous beep is heard again Now the ullage level can be read against the ullage reference If the zero ullage reference does not correspond to the reading index of the instrument a correction has to be made accordingly...

Page 36: ...oils which have a low thermal conductivity and a viscous nature the joggling procedure is a necessity to assure an accurate temperature reading in a minimum amount of time When temperature has settled record it Engage the tape cleaner on UP position Raise the probe to the next ullage level to be measured and repeat the procedure a m To joggle the sensing probe the tape cleaner must be on the DOWN ...

Page 37: ...upler Resistance should not exceed 10 Ω Periodically clean carefully the sensor probe the tape housing and the mechanical parts as storage tube tape with an appropriate solvent Note always reassemble the storage tube to the housing in the vertical position to allow the O ring to seat properly in the tube Check periodically the condition of the tape cleaner With such conductive liquids which form s...

Page 38: ...h If the power left is less than 50 we recommend to have a spare battery ready for exchange See also 10 3 Battery replacement If the power left is less than 20 the message is blinking to advise that the power may not be enough to carry out all the work Figure 10 1 If the battery is too low the unit will stop on the message battery as shown on Figure 10 2 and the buzzer tones continuously Change th...

Page 39: ...ed Press on T unit is displayed Press on Resol is displayed Press on Language is displayed Press on Battery is displayed Press on enter The remaining battery power is displayed in percentage and as a bar graph pressing again allows to see the tension of the battery B the last information A is internal Press two times to come back in measurement mode ON UTImeter Battery Init 25 94 C Settings T unit...

Page 40: ...ws Only following batteries are approved Duracell Procell MN1604 6LR61 Duracell 9V Industrial 6LF22 Energizer Max 6LR61 Disposing of general purpose Alkaline batteries Disposal should be in accordance with national and local regulations Do not incinerate for disposal except in a controlled incinerator Due to concerns about mercury in the municipal solid waste stream Duracell Procell alkaline batte...

Page 41: ...h the 2 5 Allen key the 2 screws A of the battery holder and pull it out as shown on Figure 10 4 Unscrew with the 2 5 Allen key the 4 screws B of the display unit and pull it gently out as shown on Figure 10 4 Disconnect the connecting plug C as shown on Figure 10 5 and remove the display unit Unscrew with the 2 5 Allen key the tape holder G by removing the 2 screws F and the grounding cable D as ...

Page 42: ...gaskets and the washers mounted on the tape in the axle core with the washer holder and its 4 screws K as shown on Figure 10 6 On the electronic box side adjust the black oversleeve just to the edge of the tape holder pull the tape gently from the other side and tighten the tape end as shown on Figure 10 5 with Follow in the reverse order the instructions of sub section 10 4 2 to re install the el...

Page 43: ...of the electronic circuit print as shown on Figure 10 8 Pull out gently the Insertion tool from the plug If needed keep the plug in place with another non sharp tool for instance the 4 mm Allen key Check that the plug is fully inserted Switch on the unit and wait a few seconds If all is OK the temperature is displayed and the buzzer beeps every 2 seconds If there is any problem refer to the sectio...

Page 44: ...Pass it through the electronic box Assemble the knob for handle onto the button handle and align their holes Place the dowel pin and secure it by mounting the external part of knob Follow in the reverse order the instructions of subsection 10 4 2 to reinstall the electronic box 9 8 Storage tube replacement Always reassemble the storage tube to the housing in the vertical position to allow the Orin...

Page 45: ...keep the equipment standing vertically on a flat surface gently lower the tape until the sensor touches the surface Figure 10 11 adjust the index to the value corresponding to the connector Q1 or Q2 as shown on Figure 10 11 In case of a 2 connector Q2 put back the clip and the collar Put the housing lid back and lock it IMPORTANT NOTE these adjusting values for the reading index are different from...

Page 46: ...lly to assist equilibration IMPORTANT NOTE Attention to detail during the preparation of the Ice Point bath is critical to the accuracy and quality of the offset verification 5 5 1 Checking the UTImeter After 30 minutes have elapsed gently stir the bath with the sensor again to ensure complete equilibration of temperature Switch on the UTImeter Observe the reading It should be 0 10 C 0 20 F The te...

Page 47: ... and recycling of the equipment after the end of its life must be implemented by an authorized organization in accordance to local legislation Do not throw in rubbish but recycle wastes in accordance to environmental local rules 9 16 Installation General Care of HERMetic Valves Refer to Recommendation for safe use paragraph 6 1 grounding is effected through the quick connect coupler and the mating...

Page 48: ...nstrument consists of the following modules Mechanical parts Sensing probe Tape assembly Display unit electronic box Tape cleaner The following sections should allow to identify the defective module and to replace it 10 2 Power supply troubles Symptom Origin Action Section The unit does not switch on Battery too low Change the battery 10 3 Corrosion of terminals battery side Clean the battery term...

Page 49: ...ash clean and brush soft brush the sensing head or change the sensor 10 5 10 5 Temperature troubles Symptom Origin Action Section 90 C or 194 F is displayed Temperature to high The temperature range shall be 90 C 194 F 40 C or 40 F is displayed Temperature too low The temperature range shall be 40 C F Temperature does not stabilise Heated viscous liquid such as heavy crude oils Check the stability...

Page 50: ...checking of the tape assembly Test for grounding Remove the battery holder as described in section 10 3 Measure the resistance between the ground terminal as shown on Figure 11 1 of the electronic circuit and the tube of the sensing probe the resistance should be less than 10 Ω If it is higher the steel tape might be broken or the connection between the sensing probe circuit and the sensing probe ...

Page 51: ...ge 20 C to 50 C 4 F to 122 F Temperature sensor measurement range 40 C to 90 C 40 F to to 194 F Temperature measurement resolution 0 01 or 0 1 selectable Temperature reading C or F selectable LCD Display 8 characters Mechanical coupling Q2 2 or Q1 1 Ingress Protection Rating IP54 Weight with 15 meter 50ft tape 1 storage tube and quick coupling 4 4 kg 9 7 Lbs Hazardous environments approvals IECEx ...

Page 52: ...186 Storage tube 1 S1 Q1 10187 Storage tube S1 Q2 10189 Battery holder assy does not include TS 40300 37020 10190 Electronic box assy does not include TS 11210 TS 40765 10220 Tape 15m IIC assy Gtex kit tape 1 x TS 12059 1 x TS 40853 10221 Tape 25m IIC assy Gtex kit tape 1 x TS 12059 1 x TS 40853 10206 Tape cleaner FFKM assy 10223 Sensor Ultra IIC 10227 Display unit assy IIC 11082 Security tube ass...

Page 53: ...ing Ø15x3 12083 Axle of wiper 12084 Bearing for window holder 12086 Gasket for electronic box 12087 Lock holder 12089 Tape wiper holding flange 12093 Gasket of window 12094 Glass 12095 Window holder 12096 Frame of window 12097 Wiper 12099 Axle gasket 12100 O Ring Ø26 7 x 1 78 12101 O Ring Ø234 x 3 12103 O Ring Ø47 8 x 1 5 12106 Wiper FFKM 12108 Lock assy 12109 Cover Gtex 12505 O Ring Ø9x1 5 14093 ...

Page 54: ...w M3x3 40857 Socket set screw M4x6 40859 Socket set screw M4x4 40905 Circlip Ø1 9 40906 Crescent ring Ø17 Benzing 50305 Hexagon key 1 5mm 50346 Hexagon key 2mm 50300 Hexagon key 2 5mm 50345 Hexagon key 3mm 50462 Insertion tool for connector 11 3 Spare parts drawings The next pages show the following drawings Figure 13 1 general assembly list of the main spare parts Figure 13 2 display unit assembl...

Page 55: ...50489 GTEX Chem IIC 1805 UTImeter Gtex Chem IIC 55 Figure 13 1 general assembly list of the main spare parts ...

Page 56: ...50489 GTEX Chem IIC 1805 UTImeter Gtex Chem IIC 56 Figure 13 2 display unit assembly TS 10227 details ...

Page 57: ...50489 GTEX Chem IIC 1805 UTImeter Gtex Chem IIC 57 Figure 13 3 battery holder assembly TS 10189 details the screws TS 40300 are not included in the TS 10189 assembly they shall be ordered separately ...

Page 58: ... Chem IIC 1805 UTImeter Gtex Chem IIC 58 Figure 13 4 electronic box assembly TS 10190 details the screws TS 40765 and the plate TS 11210 are not included in the TS 10190 assembly they shall be ordered separately ...

Page 59: ...50489 GTEX Chem IIC 1805 UTImeter Gtex Chem IIC 59 Figure 13 5 storage tube SS1 Q1 TS 10186 details ...

Page 60: ...50489 GTEX Chem IIC 1805 UTImeter Gtex Chem IIC 60 Figure 13 6 storage tube SS1 Q2 TS 10187 details ...

Page 61: ...GTEX Chem IIC 1805 UTImeter Gtex Chem IIC 61 Figure 13 7 tape cleaner assembly TS 10206 details the items TS 40621 TS 11228 TS 11223 are not included in the TS 10206 assembly they shall be ordered separately ...

Page 62: ...0085 Valve C2 SS W 2 female weather cap 30391 10076 Valve C2 SS SEC 2 female security cover 30374 10078 Valve C1 SS W 1 thread male weather cap 30230 10055 Deck valve A 4 SS W 4 flange weather cap 20252 10053 Deck valve A 4 2 1 SS W 4 flange weather cap 30812 98172 Security cover with lock 40495 10408 Cover with weather cap 41040 10415 Weather cap assy 40543 22609 Blind cover 41034 10414 Valve C1S...

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Page 81: ...nion L objet de la déclaration décrit ci dessus est conforme à la législation d har monisation de l Union applicable 2014 34 EU ATEX 2016 04 20 2014 90 EU MED 2016 04 20 2014 30 EU EMC 2016 04 20 5 References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared Angabe der einschlägigen harmonisierten Normen oder d...

Page 82: ...e quali è dichiarata la conformità 6 Κοινοποιημένο οργανισμό που πραγματοποιήθηκε ΕΕ Εξέταση τύπου και εξέδωσε το πιστοποιητικό όνομα αριθμός Organismo notificato che eseguito tipo UE Esame e rilasciato il certificato nome numero 7 πιστοποιητικών Certificati Tłumaczenia Traduções 1 Produkt Produto 2 Przedmiot deklaracji Objeto da declaração 3 Nazwa i adres producenta Nome e endereço do fabricante ...

Page 83: ...yw jest utrzymywana na O dossier técnico de construção exigido por estas directivas é mantida em ENRAF TANKSYSTEM SA Rue de l Industrie 2 CH 1630 BULLE Switzerland Signed for and on behalf of Unterzeichnet für und im Namen von Υπογραφή για λογαριασμό και εξ ονόματος Signé par et au nom de Firmato a nome e per conto di Ondertekend voor en namens Podpisano w imieniu Firmado en nombre de Assinado por...

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Honeywell HERMetic UTImeter Gtex Chem IIC, Operation And Service Manual, Page: 1 / 83

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Summary of Contents for HERMetic UTImeter Gtex Chem IIC

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