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Henny Penny Velocity OXE-100, Operation Manuals

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Henny Penny Velocity OXE-100 Operation Manuals Download Page 5

Contents

iii

7.7.6

Perform the Heated Clean-Out ................................................................................................45

7.7.7

Drain the Water......................................................................................................................46

7.7.8

Rinse the Vat With Clean Water...............................................................................................46

7.7.9

Purge the Oil Lines.................................................................................................................47

7.7.10

Wipe the Vat ........................................................................................................................47

7.7.11

Exit Confirmation ..................................................................................................................47

Chapter 8

Programming ........................................................................................................................49

8.1

Program Menu .............................................................................................................................49

8.2

Product Programming Menu .........................................................................................................49

8.3

Product Programming Mode .........................................................................................................52

8.3.1

Copy Menu Items ...................................................................................................................52

8.4

Info Mode Menu Overview ............................................................................................................53

8.5

Special Programming ...................................................................................................................57

8.6

Filter Control ................................................................................................................................60

Chapter 9

Troubleshooting ....................................................................................................................73

9.1

Filter Pump Motor Protector - Manual Reset ...................................................................................73

9.2

Troubleshooting Guide .................................................................................................................73

9.3

Error Codes .................................................................................................................................74

Chapter 10

Zigbee Radio.......................................................................................................................77

10.1

Overview ...................................................................................................................................77

10.1.1

Online Projection System (OPS) and Quality and Production Management (QPM) ....................77

10.1.1.1 What is OPS/QPM ............................................................................................................77
10.1.1.2 Data Tracking...................................................................................................................77

10.1.2

Communication Architecture .................................................................................................77

10.1.2.1 Digi ZigBee Radio.............................................................................................................77

10.1.2.1.1 Digi Radio ..................................................................................................................77
10.1.2.1.2 ZigBee Protocol..........................................................................................................78

10.1.2.2 Mesh Network ..................................................................................................................78

10.1.2.2.1 Practical Application ...................................................................................................78

10.2

Installation .................................................................................................................................78

10.2.1

Install the Hardware .............................................................................................................79

10.2.2

Configure the OPS/QPM Settings..........................................................................................83

10.2.2.1 Overview .........................................................................................................................83
10.2.2.2 Enable OPS/QPM.............................................................................................................83
10.2.2.3 Verify Communication .......................................................................................................86

10.2.3

Cook ID Code ......................................................................................................................89

10.2.3.1 Verifying the Cook ID Code ...............................................................................................89

10.2.4

ZigBee Identify Response .....................................................................................................90

10.2.4.1 Identify Overview ..............................................................................................................90
10.2.4.2 Configuring the Identify Response .....................................................................................90

10.3

Troubleshooting .........................................................................................................................91

10.3.1

Overview .............................................................................................................................91

10.3.2

Digi ZigBee Radio Basics......................................................................................................91

10.3.2.1 Network Connectivity ........................................................................................................91
10.3.2.2 Joining a Network .............................................................................................................92

10.3.3

Data Communication ............................................................................................................92

10.3.3.1 Verify Power.....................................................................................................................92
10.3.3.2 Communication Cables .....................................................................................................92

10.3.3.2.1 Check the Wires .........................................................................................................93
10.3.3.2.2 Check Data Communication ........................................................................................93
10.3.3.2.3 Join or Re-Join the Network ........................................................................................93

Summary of Contents for Velocity OXE-100

Page 1: ...FM05 099F OPERATION MANUAL OXE 100 V Ve ello oc ciit ty y S Se er riie es s K KF FC C P Pr re es ss su ur re e F Fr ry ye er r ...

Page 2: ......

Page 3: ...rnational Electrical Requirements 6 Chapter 3 Initial Startup 9 3 1 Loading Setpoints 9 3 2 Drain Pan Assembly 10 3 3 Initial Oil Fill 11 3 3 1 Purge the Oil Lines 11 3 3 2 Manually Fill the Vat 12 3 3 3 Bulk Fill the Vat 12 3 4 Fill the Fresh Oil Tank 13 Chapter 4 Operation 15 4 1 Operating Components 15 4 2 Controls and Indicators 17 4 3 Action Buttons 18 4 4 Mode Overview 18 4 5 Main Menu 18 4 ...

Page 4: ...2 2 Drain the Oil 38 7 6 2 3 Purge the Fittings 38 7 6 2 4 Wipe Out the VAT 38 7 6 2 5 Fill the Vat with Oil 39 7 6 3 Rear Bulk Oil Disposal 39 7 6 3 1 Access the Dispose Menu 39 7 6 3 2 Drain the Oil 39 7 6 3 3 Purge the Fittings 40 7 6 3 4 Wipe Out the Vat 40 7 6 3 5 Rear Disposal of the Oil Only 40 7 6 3 6 Fill the Vat Manually 40 7 6 3 7 Fill the Vat from Bulk 40 7 6 4 Front Bulk Oil Disposal ...

Page 5: ... 1 1 2 Data Tracking 77 10 1 2 Communication Architecture 77 10 1 2 1 Digi ZigBee Radio 77 10 1 2 1 1 Digi Radio 77 10 1 2 1 2 ZigBee Protocol 78 10 1 2 2 Mesh Network 78 10 1 2 2 1 Practical Application 78 10 2 Installation 78 10 2 1 Install the Hardware 79 10 2 2 Configure the OPS QPM Settings 83 10 2 2 1 Overview 83 10 2 2 2 Enable OPS QPM 83 10 2 2 3 Verify Communication 86 10 2 3 Cook ID Code...

Page 6: ... 94 10 3 4 3 CHANNEL Screen 94 10 3 4 4 PAN ID Screen 95 10 3 4 5 RADIO SHORT ID Screen 95 10 3 4 6 Reset Unjoin Command 96 10 3 4 7 Modbus Packet Statistics 97 10 3 4 8 Modbus Character RX TX Statistics 97 Chapter 11 Annual Inspection Checklist Form 99 11 1 Required Tools 101 11 2 Required Parts 101 ...

Page 7: ...Contents v ...

Page 8: ...adio 81 Figure 10 4 Securing Radio to Control 81 Figure 10 5 Connecting 9 Pin Connector 82 Figure 10 6 Gather Wires in Wire Tie 82 Figure 10 7 OP Decal Location 83 Figure 10 8 Menu Info Button Locations 84 Figure 10 9 Second Set of Main Menu Options 84 Figure 10 10 Programming Menus 85 Figure 10 11 SP 4 OPS QPM Enabled 85 Figure 10 12 SP 4 OPS QPM Enabled Yes Display 86 Figure 10 13 Join Status Di...

Page 9: ...Contents vii Figure 10 27 Screen 6 97 Figure 10 28 Screen 7 98 ...

Page 10: ...Contents viii ...

Page 11: ...nce or is safety related the words DANGER WARNING CAUTION or NOTICE are used Their usage is described as follows D DA AN NG GE ER R indicates hazardous situation which if not avoided will result in death or serious injury D DA AN NG GE ER R W WA AR RN NI IN NG G indicates hazardous situation which if not avoided could result in death or serious injury W WA AR RN NI IN NG G C CA AU UT TI IO ON N in...

Page 12: ...ing use the units airborne A weighted emission sound pressure is below 70 db A All repairs must be performed by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard Always use strain relief The provided power cord must be installed with a strain relief in a way that if the strain relief fails wires L1 L2 L3 and N must draw taunt and fail first If the supplie...

Page 13: ...plliia an nc ce e b by y a a p pe er rs so on n r re es sp po on ns siib blle e f fo or r t th he eiir r s sa af fe et ty y 1 1 1 1 T Te ec ch hn niic ca all S Su up pp po or rt t Call your local service provider or distributor first For additional help call or e mail Henny Penny HP Technical Support at Inside the U S 1 800 417 8405 or technicalservices hennypenny com Outside the U S 1 937 456 840...

Page 14: ...2 immersed elements each with three heaters 8500 watts C Ca ap pa ac ciit ty y Product 24 lbs 11 kg 8 heads of chicken Fry VAT Oil 83 lbs 37 6 liters Oil Reservoir 15 lbs 6 8 liters 1 1 4 4 D Da at ta a P Plla at te e L Lo oc ca at tiio on n A data plate located on the front shroud to the left of the nylatron filler strip identifies the fryer model serial number warranty date and other information...

Page 15: ...g g t th he e A Ap pp plliia an nc ce e Carefully remove the shipping crate and packing D Do o n no ot t p pu un nc ct tu ur re e t th he e f fr ry ye er r w wiit th h a an ny y o ob bjje ec ct ts s s su uc ch h a as s d dr riilllls s o or r s sc cr re ew ws s a as s e elle ec ct tr riic ca all s sh ho oc ck k o or r c co om mp po on ne en nt t d da am ma ag ge e m ma ay y r re es su ullt t T To o...

Page 16: ...to the weight carriage I IN NF FO O A half weight counter balance weight is available for order if the lid lowers by itself due to additional product weight See D Do o n no ot t d dr ro op p c co ou un nt te er rw we eiig gh ht ts s o or r p pe er rs so on na all iin njju ur ry y m ma ay y r re es su ullt t E Ea ac ch h c co ou un nt te er rw we eiig gh ht t w we eiig gh hs s a ap pp pr ro ox xiim...

Page 17: ... ta allll f fr ry ye er r t to o p pr re ev ve en nt t t tiip pp piin ng g o or r m mo ov ve em me en nt t R Re es st tr ra aiin niin ng g t tiie es s m ma ay y b be e u us se ed d f fo or r s st ta ab biilliiz za at tiio on n T To o a av vo oiid d f fiir re e a an nd d r ru uiin ne ed d s su up pp plliie es s t th he e a ar re ea a u un nd de er r t th he e f fr ry ye er r s sh ho ou ulld d n no ...

Page 18: ...k k t th hiis s a ap pp plliia an nc ce e m mu us st t b be e e eq qu uiip pp pe ed d w wiit th h a an n e ex xt te er rn na all c ciir rc cu uiit t b br re ea ak ke er r w wh hiic ch h w wiillll d diis sc co on nn ne ec ct t a allll u un ng gr ro ou un nd de ed d u un ne ea ar rt th he ed d c co on nd du uc ct to or rs s T Th he e m ma aiin n p po ow we er r s sw wiit tc ch h o on n t th hiis s a...

Page 19: ... Th hiis s a ap pp plliia an nc ce e iis s e eq qu uiip pp pe ed d w wiit th h a an n e eq qu uiip po ot te en nt tiia all llu ug g f fo or r t th hiis s p pu ur rp po os se e T Th he e e eq qu uiip po ot te en nt tiia all llu ug g iis s m ma ar rk ke ed d w wiit th h t th he e f fo ollllo ow wiin ng g s sy ym mb bo oll NOTICE CE units require a minimum wire size of 4 mm to be wired to the termina...

Page 20: ...Unpacking and Installation 8 ...

Page 21: ... USB drive is shipped with the unit per customer request 1 1 Once the xml setpoint file is downloaded to a USB drive insert the USB drive in to the external USB port on the front of the unit 2 2 Press and hold the M Ma aiin n M Me en nu u button until MAIN displays Refer to 4 2 Controls and Indicators page 17 3 3 Select 3 3 U US SB B D DA AT TA A from the Main Menu Refer to 4 5 Main Menu page 18 4...

Page 22: ...er screen so the plug is protruding through the hole 2 2 Slide the two handle clamps on to the ends of the filter screen assembly with the handles facing the plug 3 3 Place the filter screen in the bottom of the drain pan with the plug side up 4 4 Align the hole in the pickup tube with the filter screen plug and then press down 5 5 Position the pick up tube so that both sides of the guides slide i...

Page 23: ...ll b be e u us se ed d iin n t th he e p pr re es ss su ur re e f fr ry ye er r S So om me e llo ow w g gr ra ad de e o oiills s h ha av ve e a a h hiig gh h m mo oiis st tu ur re e c co on nt te en nt t a an nd d c ca au us se e f fo oa am miin ng g a an nd d b bo oiilliin ng g o ov ve er r T Th he e o oiill lle ev ve ell m mu us st t a allw wa ay ys s b be e a ab bo ov ve e t th he e h he ea at ...

Page 24: ...u have a bulk oil supply system connected to the appliance you can fill the vat using the control panel The vat has 2 level indicator lines inscribed on the rear wall The upper line is the fill limit for hot oil The lower line is the fill limit for cold oil 1 1 Turn the unit on 2 2 Press and hold the menu button until MAIN displays 3 3 Select 1 FILTER from the menu 4 4 Press the menu button once T...

Page 25: ...sposal steps After three failed attempts to fill the vat from the fresh oil tank the fill oil tank message displays The upper display reads FILL OIL TANK The middle display flashes representing the location of the tank Fill the fresh oil tank by doing the following 1 1 Pull out the fresh oil tank 2 2 Open the fresh oil tank lid and locate the marks on the inside wall of the tank 3 3 Using new oil ...

Page 26: ...Initial Startup 14 ...

Page 27: ...e multi tray rack assembly is raised and lowered in to the vat of oil as the carrier is raised and lowered 2 Power Switch Turns the power electricity to the appliance on off To ensure the complete deactivation of the appliance and all its compo nents unplug the unit from the wall outlet 3 Movable Rear Caster Wheel Provides mobility for precise positioning of the appliance 4 Oil Drain Pan Oil in th...

Page 28: ...the appliance pulls fresh oil from this reser voir when the low oil sensor detects additional oil is needed Never over fill the reservoir or vat 7 Control Panel Board Used to program control and operate the appliance 8 USB Port Used to upload software changes to the control panel ...

Page 29: ... 3 Minus Sign Icon Used to change the value of the currently displayed item 4 Info Information Button Press once to display the pressure and temperature Press twice to activate the wipe feature Press three times to access the last filter information 5 Product Buttons Used as pre programmable product buttons 6 Main Menu Button Press and hold to access the Main menu 7 Action Buttons When a light ill...

Page 30: ...iple times throughout the menus but behave differently depending on the mode the unit is logged in to such as normal operation verses manager or technician mode A hard coded password is used when logging in to a secure mode to protect the integrity of the system settings from accidental or malicious actions Also some options are intentionally redundant such as the exit menu which always displays a...

Page 31: ...Operation 19 4 4 6 6 M Me en nu u S St tr ru uc ct tu ur re e This section provides a high level visual overview of the menu structure ...

Page 32: ...ant to cook starts the heating process DROP is displayed when the unit is ready to cook the selected item 4 4 7 7 2 2 5 5 N Ne ex xt t O Op pt tiio on n The 5 NEXT option shows up to five cook items along with a button that steps to the next cook menu All the cook options are displayed on the screen with the bottom right reading next Press n ne ex xt t to access the next set of cook options 4 4 7 ...

Page 33: ...cing water contamination by filtering often and cleaning off excessive ice crystals before dropping product can extend the life of the oil Air Oil slowly oxidizes when it is in contact with air Properly maintaining the fryer mechanically and hygienically and following recommended cooking procedures can reduce oil usage Close the lid when the unit is not in use Salt Salt within product and breading...

Page 34: ...e en n p pr ro od du uc ct t d diip p t th he e b ba as sk ke et t o of f p pr ro od du uc ct t iin n t th he e o oiill f fo or r jju us st t a a m mo om me en nt t a an nd d t th he en n r re em mo ov ve e W Wa aiit t a a m mo om me en nt t a an nd d t th he en n p plla ac ce e t th he e b ba as sk ke et t o of f p pr ro od du uc ct t b ba ac ck k iin n t to o t th he e v va at t a an nd d t th h...

Page 35: ...ltering After a few moments the drain closes and the oil returns to the vat When the vat is close to full the control panel chirps and a display timer starts counting down If the unit does not detect the oil returning to the vat and displays IS POT FILLED check the oil level to confirm the vat is full If the oil is Level with the hot fill line on the back of the vat press YES Not level with the ho...

Page 36: ... 2 Select the WASH option and the wash cycle begins WASHING displays Once completed the display returns to the previous menu Press STOP at any time to discontinue wash 3 3 Press FILL to return the filtered oil to the vat After a few moments the drain closes and the oil returns to the vat When the vat is close to full the control panel chirps and a display timer starts counting down Press STOP at a...

Page 37: ...o referred to as a polish When the polish cycle completes the display indicates that the oil is returning to the vat The control panel chirps and a timer starts Once the timer counts down IS POT FILLED displays If the unit does not detect the oil returning to the vat or if the vat sensor detects the oil is below the full line the message IS POT FILLED displays Check the oil level to confirm the va...

Page 38: ...Oil Maintenance 26 ...

Page 39: ...filled to the proper mark If the unit senses the oil level is low it completes an Auto Top Off Polish Pol The unit completes a polish cycle During each stage the bar graph fills as each stage completes The duration of each stage depends on the temperature of the oil at the initial start and the programmed setpoints Once start up is complete the display goes to the main cook menu and is ready for o...

Page 40: ...hanical lid latch on the front of the fry vat that keeps the lid in the down position U Us se e P PP PE E T Th he e p pr ro od du uc ct t m mu ullt tii t tr ra ay y r ra ac ck k a as ss se em mb blly y a an nd d c ca ar rr riie er r a ar re e c co ov ve er re ed d w wiit th h h ho ot t o oiill U Us se e c ca au ut tiio on n a an nd d s sllo ow wlly y r ra aiis se e t th he e c ca ar rr riie er r a...

Page 41: ...2 P Pr ro od du uc ct t R Ra ac ck kiin ng g R Re ec co om mm me en nd da at tiio on ns s G Ge en ne er ra all M Ma ar rk ke et t 2 2 H He ea ad d B Ba ag gs s 8 Head Loads all four racks as shown above 6 Head Loads racks 1 2 and 3 only 4 Head Loads racks 2 and 3 only 2 Head loads rack 2 only 4 Bags Loads all four racks as shown above 3 Bags Loads racks 1 2 and 3 only 2 Bags Loads racks 2 and 3 on...

Page 42: ... ON position 3 3 Wait allow fryer to heat until the setpoint is reached 4 4 Before loading product onto the racks lower the racks into the oil to keep the product from sticking to the racks 5 5 Load product as necessary onto the rack s 6 6 Slide the racks of breaded product onto the carrier on the lid starting with the bottom tier to prevent damaged product 7 7 Select product button and allow temp...

Page 43: ...ext to 6 FILL ATO Oil pumps from the reservoir into the vat 6 6 8 8 A Au ut to om miix x The automix feature runs automatically as required by the fryer to keep the oils temperature consistent throughout the vat The fryer drains two inches of oil into the drain pan then pumps it back into the vat to reduce cold spots and keep the oil thoroughly mixed N Ne ev ve er r m ma an nu ua alllly y s st tii...

Page 44: ...Cooking 32 ...

Page 45: ...efer to 7 3 4 Clean the Drain Pan page 35 Clean the caster wheels Weekly Refer to 7 4 Clean the Castor Wheels Weekly page 35 Clean ATO reservoir Weekly Refer to 7 3 3 Clean the Fresh Oil Tank ATO page 34 Clean the nylatron filler strips Monthly Refer to 7 5 Cleaning Nylatron Filler Slides Monthly page 35 7 7 2 2 W Wiip pe e M Mo od de e This appliance is equipped with a WIPE mode This mode gives 1...

Page 46: ...o drip water or drop debris in to the vat 3 3 Wipe off the nylatron filler strips Once a month a more thorough cleaning is required Refer to 7 5 Cleaning Nylatron Filler Slides Monthly page 35 4 4 Once the daily filter cycle is complete clean the control board after enabling Wipe Mode Refer to 7 2 Wipe Mode page 33 7 7 3 3 3 3 C Clle ea an n t th he e F Fr re es sh h O Oiill T Ta an nk k A AT TO O...

Page 47: ... an n t th he e C Ca as st to or r W Wh he ee ells s W We ee ek klly y Spray Henny Penny biodegradable food safe foaming degreaser part no 12226 on castor wheels at least once a week as part of the normal cleaning routine This prevents the long term build up of grease and dirt which can inhibit the normal operation of the wheels Wheels laden with grease and dirt may stick or stop rolling which can...

Page 48: ...l disposal container that uses a hose to connect to a spigot on the front of the fryer just to the left of the drain pan The disposal type must be initially selected in the Special Programming menu by the installer at setup If the disposal method changes over time the setting can be modified as required Refer to 8 5 Special Programming page 57 SP 17 menu for detailed instruction 7 7 6 6 1 1 D Diis...

Page 49: ...ch clogs pipes and sewer lines Always dispose of oil in to an approved bulk oil disposal storage container or approved grease trap Never pour oil down a public sanitation drain Henny Penny recommends using an automated bulk oil disposal system or a manually operated Oil Disposal Shuttle ODS to drain degraded oil from the vat and transport it to an approved oil disposal storage container 7 7 6 6 2 ...

Page 50: ...A AI IN N h ho olld d button until the ODS is half full then release 6 6 Remove the ODS carefully to prevent splashing and spillage and then close and lock the lid 7 7 Transport the ODS to an approved oil storage container and empty 8 8 Repeat steps 5 through 7 making multiple trips until the vat is empty 7 7 6 6 2 2 3 3 P Pu ur rg ge e t th he e F Fiit tt tiin ng gs s Degraded oil remains inside ...

Page 51: ... the fryer s control board NOTICE To protect community sewer lines oil must be trapped and disposed of through bulk removal Hot oil can coagulate when cooled which clogs pipes and sewer lines Always dispose of oil in to an approved bulk oil disposal storage container or approved grease trap Never pour oil down a public sanitation drain 7 7 6 6 3 3 1 1 A Ac cc ce es ss s t th he e D Diis sp po os s...

Page 52: ...he drain pan to the bulk oil storage container do the following 1 1 Press the P PU UM MP P button STOP displays 2 2 Wait The pump begins siphoning the oil out of the drain pan 3 3 When the drain pan is emptied of oil press the S ST TO OP P button 4 4 Continue at next step If you fill the vat manually continue at 7 6 3 6 Fill the Vat Manually page 40 If you fill the vat from bulk continue at 7 6 3 ...

Page 53: ...s sp po os se e M Me en nu u Use the following steps to access the disposal menu An indicator light displays next to active options during procedure 1 1 Press and hold the M Ma aiin n menu button until MAIN displays The Main menu displays 2 2 Press the 1 1 F FI IL LT TE ER R button Additional menu items display 3 3 Press the M Ma aiin n menu button twice The dispose menu displays 7 7 6 6 4 4 2 2 F...

Page 54: ... do the following 1 1 Press the P PU UM MP P button 2 2 Wait The pump begins siphoning the oil out of the drain pan 3 3 When the drain pan is emptied of oil or the bulk oil storage container is full release the P PU UM MP P button W WA AR RN NI IN NG G D Do o n no ot t o ov ve er rf fiillll t th he e o oiill d diis sp po os sa all s sh hu ut tt tlle e H Ho ot t o oiill o ov ve er rf fllo ow wiin n...

Page 55: ...n until the oil reaches the lower limit line with new oil 6 6 Power on the unit and return to normal operation 7 7 7 7 C Clle ea an n O Ou ut t M Mo od de e After the initial installation of the fryer and during every oil change the vat must be thoroughly cleaned There are two ways to clean the vat using the clean out mode heated and cold soak Operators can fill the vat with warm water and cleanin...

Page 56: ...y w wiit th h c co oo oll w wa at te er r a an nd d s se ee e a a p ph hy ys siic ciia an n iim mm me ed diia at te elly y NOTICE Do not use steel wool or other abrasive cleaners or cleaners sanitizer containing chlorine bromine iodine or ammonia chemicals as these deteriorate the stainless steel material and shorten the life of the unit Do not use a water jet pressure sprayer to clean the unit or...

Page 57: ...lld d S So oa ak k C Clle ea an n O Ou ut t This procedure requires that the water stays in the vat overnight to soak off the crusty debris on the side of the vat 1 1 If necessary press the O OF FF F button to power off the unit 2 2 Allow the vat filled with water and cleaner to soak as long as necessary overnight 3 3 Use a scrub brush pad on the vat walls to loosen any crumbs or debris 4 4 Carefu...

Page 58: ...drained from the vat and then press Y YE ES S 7 7 Proceed to 7 7 8 Rinse the Vat With Clean Water page 46 7 7 7 7 8 8 R Riin ns se e t th he e V Va at t W Wiit th h C Clle ea an n W Wa at te er r During this procedure when the drain is open all the water cooking debris and cleaner exits the bottom of the unit The control board does not regulate warn or display the amount of flow through the unit i...

Page 59: ... IN N button 3 3 Use a clean towel to wipe the sides and bottom of the pot Guide all the remaining water and debris down the drain 4 4 Press the C CL LO OS SE E D DR RN N button to close the drain 5 5 Remove the bucket tub pan from under the fryer and dispose 6 6 Press the n ne ex xt t button EXIT CLEAN OUT displays 7 7 Proceed to 7 7 11 Exit Confirmation page 47 7 7 7 7 1 11 1 E Ex xiit t C Co on...

Page 60: ...Maintenance 48 ...

Page 61: ...3 3 The 1 PRODUCTS menu displays 5 5 Select 1 1 P PR RO OD DU UC CT TS S The Products menus display 6 6 Use the left or right arrow to navigate through the options This section describes how to program a new product into an empty slot or override a current product 1 1 Press the or button to scroll through the list to create or select a product to program 2 2 Press the right arrow to program the se...

Page 62: ...e right arrow button COOK TIME displays 1 11 1 Press the number buttons to set the cook time 1 12 2 Press the right arrow button STEP 2 AT displays STEP 2 AT determines the time the next Set Temperature settings activate 1 13 3 Press the number buttons to set the time 1 14 4 Press the right arrow button STEP 3 AT displays Enter 0 00 at anytime and this automatically ends the cook cycle 1 15 5 Use ...

Page 63: ...SETPT Setpoint or OTHER If OTHER is selected press the right arrow button and continue at step 24 LC REF TEMP displays Otherwise continue at step 26 2 24 4 Press the number buttons to set the temperature for the load compensation calculation to reference 2 25 5 Press Y YE ES S to confirm 2 26 6 Press the right arrow button FULL HEAT displays Full heat is the amount of time the heat is applied full...

Page 64: ...dditional maintenance options to assist with programming products that can be used in the cook menu Select a menu item to copy replicate and then follow the on screen prompts EXIT PROG Exit without making changes COPY Allows operators to copy Px to Py one menu item to another ERASE PROD Allows operators to delete one pre programmed menu and add an operator specific menu item Refer to 8 2 Product P...

Page 65: ...button The left side product is copied in to the right side product position The original product left side is not affected in any way The right side product is completely overwritten by the settings from the left side product DONE displays and then select product displays 8 8 4 4 I In nf fo o M Mo od de e M Me en nu u O Ov ve er rv viie ew w To access the information menu from the Main menu press...

Page 66: ...ting statistics which continues to accumulate until a manual reset is performed To reset requires password navigate to the bottom of the list Activity Log Displays history of Activity Log events as On Off Start Stop Cook Filter Pan Removed or Replaced CPU Info Information Displays live temperature reading for the CPU controller software version and soft ware part number Temperatures Displays live ...

Page 67: ...actor Ht Heat regulating Contactor Pr Pressure Solenoid n a BSV Bulk Supply Valve optional Drain Valve Con trol Status Par Partially open Stp Forced Stop Opn Fully Open Cls Fully Closed The current state of the drain valve At indicates the drain valve position 0 Fully Closed 20 Fully Open Selector Valve Bulk Oil Fryers Only Displays in the lower right with the current port position as No Selector ...

Page 68: ...d down arrows to step through available inputs Memory Status Info Information MEM INFO Displays the status and size of the control s internal microSD storage memory as Memory OK X Memory problem USB Drive Status USB INFO If installed displays the status and size of the USB flash drive as Flash Drive OK X Flash Drive not present or drive error hcc 16 is normal if no USB drive is plugged in Scroll d...

Page 69: ...n arrow to view Join status Channel number PAN ID Radio ID Reset un join button 8 8 5 5 S Sp pe ec ciia all P Pr ro og gr ra am mm miin ng g Access the Special Programming menu by doing the following I IN NF FO O Starting with v1 60 initializing operations performed in Special Program mode no longer reset the product settings and cook menus to default values 1 1 Press and hold the menu button unti...

Page 70: ...ntify each product SP 5 AUDIO VOLUME Loudness Press the plus or minus button to adjust the volume loudness of the speaker between 1 10 then press the T TE ES ST T button to test the loudness SP 6 AUDIO TONE Frequency Press the plus or minus button to adjust the frequency tone set ting then press the T TE ES ST T button to test the tone SP 7 MELT CYCLE Press the plus or minus button to select eithe...

Page 71: ... OIL DISPOSE Press the plus or minus button to select one of three options NONE Dispose by draining into a disposal cart or shuttle REAR HOSE Dispose by pumping through the rear plumbing connection FRONT HOSE Dispose by pumping through the front hose connection by pressing and holding the button I IN NF FO O The optional front hose kit must be installed and enabled by a field technician or at the ...

Page 72: ...isplays Cold Soak and can not be changed SP 24 CLEAN OUT MINUTES If Heated mode is selected in the SP 22 menu operators may select a time 1 Min to 99 Min The timer starts after the water is heated to the temperature selected in SP 23 The clean cycle time allows the amount of time necessary to scrub the vat and lid before prompting to drain and rinse If Cold Soak mode is selected in the SP 22 menu ...

Page 73: ...on settings may drop the oil level just a few inches during this phase or could drain the entire pot 2 2 FILTER Runs the filter pump with the drain partially open for a given time pumping the oil through the filter paper to clean the oil This operation typically holds a relatively constant oil level in the pot 3 3 FILL Closes the drain fully and runs the filter pump to refill the pot Watches for a...

Page 74: ...NG During the Drop cycle controls how far to open the drain valve 1 1 Enter a new value by using the product numbers 2 2 Press to accept the new value 3 3 Press X to return to default or previous setting FC 4 QUICK FILTER FILTER TIME At the end of the Drop cycle controls how long the fil ter pump runs for the specified filter time 1 1 Enter a new value by using the product numbers 2 2 Press to acc...

Page 75: ...IS POT FILLED 1 1 Enter a new value by using the product numbers 2 2 Press to accept the new value 3 3 Press X to return to default or previous setting D Da aiilly y F Fiillt te er r S Se et tt tiin ng gs s I IN NF FO O In a Daily Filter a FILL operation can be stopped by the user at any time For very thin low viscosity cooking oils drain opening setting may need to reduce from the default value a...

Page 76: ... numbers 2 2 Press to accept the new value 3 3 Press X to return to default or previous setting P Po olliis sh h S Se et tt tiin ng gs s I IN NF FO O For very thin low viscosity cooking oils drain opening setting may need to reduce from the default value and you might need to reduce the drain opening setting from the default value For 50 Hz systems or if the control routinely gives up before the p...

Page 77: ...akes to refill the vat at the end of a Polish operation When refilling the vat if the fryer pumps for one and a half times this expected time the SLOW FILLING warning is activated alert ing that the fryer is pumping more slowly than expected 1 1 Enter a new value by using the product numbers 2 2 Press to accept the new value 3 3 Press X to return to default or previous setting FC 17 POLISH FILL NO...

Page 78: ...occur if the fryer doesn t detect oil at the proper level after 3 attempts FC 19 AUTO TOP OFF PUMP TIME Specifies how long the ATO pump runs for each indi vidual ATO pulse 1 1 Enter a new value by using the product numbers 2 2 Press to accept the new value 3 3 Press X to return to default or previous setting This setting may be manually adjusted as needed Ideally each ATO pulse pumps about 1 8 3 1...

Page 79: ...re base to initiate a Start up 1 1 Enter a new value by using the product numbers 2 2 Press to accept the new value 3 3 Press X to return to default or previous setting Phase 2 of the morning startup procedure is to execute the Start up Mix operation drop all of the oil into the drain pan filter it for a short time and pump it back into the vat This feature is important in thermally mixing the oil...

Page 80: ...ring the FILTER phase of the Start up Mix 1 1 Enter a new value by using the product numbers 2 2 Press to accept the new value 3 3 Press X to return to default or previous setting FC 28 START UP MIX NORMAL FILL TIME The expected time it takes to refill the vat at the end of a Start up Mix operation 1 1 Enter a new value by using the product numbers 2 2 Press to accept the new value 3 3 Press X to ...

Page 81: ...e FC 32 START UP POLISH ENABLED Henny Penny recommends enabling the Start up Pol ish to prolong the life of the oil This adds time to the Start up process Press the or button to select either YES or NO FC 33 START UP POLISH PRE HEAT MAX TEMP The Start up Auto Polish procedure consists of two steps 1 Heat up the Polish Preheat temperature 2 Drop the oil filter for a long time and refill the pot 1 1...

Page 82: ...ng the product numbers 2 2 Press to accept the new value 3 3 Press X to return to default or previous setting FC 38 COOK MODE AUTO MIX FILL NO DETECT MAX PUMP If the fryer pumps for this amount of time during the FILL phase without observing a temperature rise on the upper temperature probe the control turns the pump off and asks IS POT FILLED If pot is not filled completely press NO and the pump ...

Page 83: ...or previous setting FC 42 COOK MODE TIMED AUTO MIX IF BAD BOTTOM PROBE This option is used only if the temperature probe on the bottom of the pot has failed or is disconnected 1 1 Enter a new value by using the product numbers 2 2 Press to accept the new value 3 3 Press X to return to default or previous setting D Diis sp po os se e S Se et tt tiin ng gs s FC 43 DISPOSE DROP OIL DRAIN OPENING This...

Page 84: ... the or button to select either YES or NO FC 45 ANY FILL NOT FILLED EXTRA PUMP TIME When refilling the pot at the end of a Quick Filter Auto Mix or Polish operation the control closes the drain and runs the pump until a suitable temperature rise is observed on the upper temperature probe the level probe If no temperature rise is seen after pumping for a reasonable maximum pumping time the control ...

Page 85: ...ubleshooting information is available in the Technical Manual available at or contact Technical Support at 1 800 417 8405 or 1 937 456 8405 T Ta ab blle e 9 9 1 1 T Tr ro ou ub blle es sh ho oo ot tiin ng g G Gu uiid de e Problem Cause Correction Power switch is on but the fryer is completely inoperative Open circuit Fryer plugged in Check breaker or fuse at wall Check circuit breakers between con...

Page 86: ...line If the error persists call for service E 4 CPU TOO HOT Control board overheating Remove heat from the fryer the control board is getting too hot Once the front panel cools down the controls should return to normal operation If the error persists call for service E 5 OIL TOO HOT Oil overheating Remove heat from the fryer Once the unit cools down the con trols should return to normal operation ...

Page 87: ...ION PROBE FAILED Call for service E 41P 1 LOST System data lost Both the RAM copy and stored copy of the set tings have been lost Settings are reset to default Call for service E 41 SYS TEM DATA LOST System data lost Both the RAM copy and stored copy of the set tings have been lost Settings are reset to default Call for service E 46C IN TERNAL SD MEM ERR Issue with microSD chip Call for service E ...

Page 88: ...or service E 70A FAN JUMP MISSING Jumper wire is loose or missing from 15 pin connector Call for service E 70B PWR SWITCH OR WIRES FAILED Short in wires loose connection Call for service Power switch may be faulty Call for service E 70C DRN JUMPER MISSING Loose connection on the 15 pin connector Call for service E 82 SELEC TOR VALVE FAILURE The selector valve failed calibration or not responding C...

Page 89: ...passes that information on to the OPS QPM computer For other products like various loads of bone in chicken the OPS QPM system is pre programmed to know how many pieces to expect for the various standard loads 1 10 0 1 1 2 2 C Co om mm mu un niic ca at tiio on n A Ar rc ch hiit te ec ct tu ur re e The Digi ZigBee radio is hard wired to communicate with the fryer s control board but uses wireless t...

Page 90: ... either a flooding technique or a routing technique The flooding technique releases the data packets on to the network without specific routing instructions The routing technique is more sophisticated and requires a table of addresses which is used to route the data packets from point to point 1 10 0 1 1 2 2 2 2 1 1 P Pr ra ac ct tiic ca all A Ap pp plliic ca at tiio on n In a Smart Kitchen applic...

Page 91: ...ch wire ZB3 to the left outside terminal 1 and attach wire ZB4 to the right of the left outside terminal 2 See Figure 10 1 Connecting Wires to Terminal Block page 79 Figure 10 1 Connecting Wires to Terminal Block I IN NF FO O Wire numbers are printed on the exterior insulation of the wire 2 2 Using a Phillips head screwdriver remove the two screws securing the control board and lower it down ...

Page 92: ... 10 2 Sliding Radio Module on to Studs page 80 Figure 10 2 Sliding Radio Module on to Studs 4 4 To attach the barrel connection to the radio align the barrel connector with the notches located on the top of the radio Press in on the barrel and rotate 90 degrees clockwise to lock the connector into place See Figure 10 3 Attaching Connector to Radio page 81 ...

Page 93: ...e radio to the controls with a 1 4 inch socket or nut driver See Figure 10 4 Securing Radio to Control page 81 Figure 10 4 Securing Radio to Control 6 6 Run the wires underneath the side of the adapter then connect the 9 pin connector to the control board See Figure 10 5 Connecting 9 Pin Connector page 82 ...

Page 94: ... IN NF FO O It is recommended to gather power harness wires and tie with wire tie See Figure 10 6 Gather Wires in Wire Tie page 82 Figure 10 6 Gather Wires in Wire Tie 7 7 Place control board back to factory location and secure with the Phillips head screws ...

Page 95: ...l determines whether or not the OPS QPM features are enabled This programming operation can be performed whether the fryer is on or off as long as the control is powered Special Program Mode allows simple enabling or disabling of the OPS QPM system on this fryer but does not provide any further technical or diagnostic support Diagnostic displays are easily accessible in Info Mode 1 10 0 2 2 2 2 2 ...

Page 96: ...n Locations 2 2 Press and release the menu button 1 again to cycle to the second set of menu options Figure 10 9 Second Set of Main Menu Options 3 3 Select 4 PROG See Figure 10 9 Second Set of Main Menu Options page 84 Programming menus display ...

Page 97: ... 5 5 Using the number buttons enter code 1 2 3 6 6 Use the top right arrow to navigate to SP 4 ENABLED See Figure 10 11 SP 4 OPS QPM Enabled page 85 Figure 10 11 SP 4 OPS QPM Enabled 7 7 Use the plus or minus buttons to change the middle screen to read YES See Figure 10 12 SP 4 OPS QPM Enabled Yes Display page 86 ...

Page 98: ...2 button at the same time until INFO MODE is displayed Release both buttons See Figure 10 8 Menu Info Button Locations page 84 2 2 Press the left arrow button to cycle to the last menu option The Join Status screen displays See Figure 10 13 Join Status Display page 86 Figure 10 13 Join Status Display 3 3 The middle display reads ZigBee with either a check mark a dash or a flashing X See descriptio...

Page 99: ... Channel Status screen See Figure 10 14 Channel Status Display page 87 Figure 10 14 Channel Status Display 6 6 The bottom display reads CHAN and gives a value If the radio is joined to a network that particular channel s number displays If the radio is not connected to a network that value reads 00 7 7 Use the down arrow to navigate to the PAN ID display screen See Figure 10 15 Pan ID Display page...

Page 100: ... down arrow to navigate to the Reset Unjoin Command display screen See Figure 10 17 Reset Unjoin Command Display page 88 Figure 10 17 Reset Unjoin Command Display 1 12 2 The bottom display reads RESET followed by a value if the value is 00 no reset is required or the requested reset has been completed If the value is 01 a reset is pending 1 13 3 To reset press and hold the button next to RESET The...

Page 101: ... updated when the KFC menu is updated on the fryer s control board 1 10 0 2 2 3 3 1 1 V Ve er riif fy yiin ng g t th he e C Co oo ok k I ID D C Co od de e Each Cook Menu item has a unique product number that communicates with the in store system To check each product code do the following 1 1 Select a number button from the number pad to access the product menus See Figure 10 18 Number Buttons pag...

Page 102: ...stalled in which fryer To clearly identify which radio corresponds to which fryer every ZigBee device must implement an audio visual I Id de en nt tiif fy y response When the Identify command is sent from the OPS QPM computer to a fryer s radio module the fryer control itself must beep and display a message to make it clear which piece of equipment to which the OPS QPM computer is communicating 1 ...

Page 103: ...he Digi radio must be seen on the operator s network The Digi radio must be able to Join the operator s OPS QPM environment which is KFC specific Each of these steps can be a failure point 1 10 0 3 3 2 2 D Diig gii Z Ziig gB Be ee e R Ra ad diio o B Ba as siic cs s 1 10 0 3 3 2 2 1 1 N Ne et tw wo or rk k C Co on nn ne ec ct tiiv viit ty y Just because a Digi ZigBee radio module can hear transmiss...

Page 104: ... failures Ensure seamless data communication by doing the following 1 10 0 3 3 3 3 1 1 V Ve er riif fy y P Po ow we er r The Digi radio operates on 12 VDC A power cable is provided in the kit The barrel end of the wire is notched and plugs directly in to the Digi Radio The other end is connected to a 9 pin connector and connects in to the back of a control board to receive power See Figure 10 1 Co...

Page 105: ...All ZigBee related information displays indicates OPS QPM is OFF Set O OP PS S Q QP PM M E En na ab blle ed d to Y YE ES S and then continue at 10 3 3 2 3 Join or Re Join the Network page 93 I IN NF FO O Setting OPS QPM System Enabled to NO does not actually disable the radio module or prevent it from communicating with the ZigBee network It simply configures the fryer s control board software to ...

Page 106: ...o is talking to the in store wireless network If the radio status displays a Control has received a good message within the past 15 seconds Last good message was more than 15 seconds but less than 60 seconds ago X Control has not received a good message in more than 60 seconds Figure 10 22 Screen 1 JOIN The number displays join status reported by the radio module to the control 00 means the radio ...

Page 107: ...T T I ID D S Sc cr re ee en n Displays the Short ID of the radio module as it is currently addressed on the network The number is dynamic and is assigned by the Operator s network coordinator device when the radio module joins the network The number is not necessarily tied to any static property MAC address or serial number of the radio itself If the radio is unjoined from the network then rejoine...

Page 108: ...le has not received the message to reset itself yet To perform the reset operation the user must press the button to the left of RESET While holding the RESET button the control beeps loudly and displays a countdown 3 2 1 If the user continues holding the button until the countdown expires the reset code is changed from 00 to 01 indicating a reset operation is in process After the radio unjoins th...

Page 109: ...er each valid packet and the radio normally sends several packets at each exchange An unjoined radio module sends fewer packets and less frequently Each Modbus data packet must follow a certain format and must have a valid checksum byte which confirms the integrity of the packet If the checksum value is invalid or if there is an interruption in the middle of the transmission etc the packet is disc...

Page 110: ...implementation the control hears its own transmissions so it can confirm that what it sent was transmitted correctly The RX count reflects only the characters received from other devices i e from the radio module It does not include the characters the control sent ...

Page 111: ...hangs level 6 Inspect and lubricate lid carriage rollers and cable pulleys Make sure the lid moves up and down freely 7 Inspect lid wiring for damage or excessive wear from lid pin switch to left side panel 8 Replace filter pump seals and rollers 9 Clean and replace the Nylatron slides as necessary Behind Service Access Panel Pressure System 10 Inspect the steam exhaust hose insert 11 Remove the c...

Page 112: ...lement spreader bars and high limit bracket 21 Inspect both the temperature probe and level probe verify neither is bent nor damaged Check the insertion depth of each probe with a gauge adjust if necessary 22 Remove the covers on both oil return diverters Clean and re place O rings if necessary Inspect the pressure transducer in let inside the fry pot is clean and free from any obstruction 23 Insp...

Page 113: ...pressure errors General Fryer ATO and Filtration System 35 Verify all labels are in place and legible on fryer 1 11 1 1 1 R Re eq qu uiir re ed d T To oo olls s Ensure you have the following tools prior to performing the annual inspection Temperature probe depth gauges Pipe snake Amp clamp Imperial size socket set Imperial size set of hex key wrenches Full range pliers set from needle nose to 12 l...

Page 114: ... gasket Temperature probe Spindle lube Pipe thread sealant Towels Steel and teflon sleeve fittings Condensation box hose Check valve Lid handle rollers Nylatron slides Side cam filters Lid latch Plumbing elbows Drain switch Splice connectors ...

Page 115: ...Annual Inspection Checklist Form 103 ...

Page 116: ...Annual Inspection Checklist Form 104 ...

Page 117: ...blank page ...

Page 118: ...y yp pe en nn ny y c co om m I In ns siid de e t th he e U U S S 1 1 8 80 00 0 4 41 17 7 8 84 40 05 5 t te ec ch hn niic ca alls se er rv viic ce es s h he en nn ny yp pe en nn ny y c co om m O Ou ut ts siid de e t th he e U U S S 1 1 9 93 37 7 4 45 56 6 8 84 40 05 5 iin nt tllt te ec ch hs su up pp po or rt t h he en nn ny yp pe en nn ny y c co om m ...

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