Henny Penny LVG-202 Technical Manual Download Page 143

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Parts

Information

135

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e 9

9--2

2 T

e P

Prre

essssu

urre

e S

wiittcch

ess

Part No.

Length

79443-1

2.5 inches

79443-2

13 inches

79443-3

19 inches

79443-4

16 inches

79443-5

26 inches

79443-6

14 inches

79443-7

17 inches

79443-8

22 inches

79443-9

32 inches

79443-10

38 inches

79443-11

5.5 inches

79443-12

11 inches

79443-13

15 inches

Figure 9-17 Model Variant Legend

Fig.

Variant ID

Full / Split

Description

Full Well

1 full width shallow vat

Split Well

2 narrow shallow vats

Split Well

2 narrow deep vats

Split Well

2 narrow vats with a deep vat on left and shallow vat
on right

Split Well

2 narrow vats with a deep vat on right and shallow
vats on left

Summary of Contents for LVG-202

Page 1: ...FM06 048D TECHNICAL MANUAL LVG 202 LVG 203 LVG 204 O Op pe en n F Fr ry ye er r G Ga as s R Re ed du uc ce ed d O Oiill C Ca ap pa ac ciit ty y...

Page 2: ......

Page 3: ...4 1 Modifying Product Settings 15 4 2 AIF Clock 16 4 3 Deep Clean Mode 17 4 4 Fryer Set Up 17 Chapter 5 Level 2 Programming 19 5 1 Advanced Product Settings 19 5 2 E LOG Error Code Log 20 5 3 Passwor...

Page 4: ...enoid Coil 61 7 18 Resetting the Thermal Overload Switch 62 7 19 Cleaning the Filter Pump 63 7 20 Replacing the Filter Pump and Motor Assembly 64 7 21 Replacing the Hubmounted Filter Pump and Motor As...

Page 5: ...WARNING CAUTION or NOTICE are used Their usage is described as follows D DA AN NG GE ER R indicates hazardous situation which if not avoided will result in death or serious injury W WA AR RN NI IN NG...

Page 6: ...al Heat Input Gross Natural I2H 21 98 KW 75 000 Btu h 79 13 MJ h Natural I2E 21 98 KW 75 000 Btu h Natural I2E 21 98 KW 75 000 Btu h Natural I2L 21 98 KW 75 000 Btu h Natural I2HS 21 98 KW 75 000 Btu...

Page 7: ...ropane I3P 25 mbar 2 5 kPa Liquid Propane Butane I3B P 30 50 mbar 3 0 5 0 kPa Injector Size Natural I2H 2 08 mm Natural I2E 2 08 mm Natural I2E 1 70 mm Natural I2L 2 30 mm Natural I2HS 2 30 mm Liquid...

Page 8: ...Preface vi...

Page 9: ...Chapter 7 Maintenance page 37 to safely and properly make the checkout and repair needed If maintenance procedures are not fol lowed correctly injuries and or property damage could result T Ta ab blle...

Page 10: ...ain and clean vat add fresh oil Improper or bad oil Use recommended oil Improper filtering Refer to filtering procedures in Operator s Manual Cold zone bot tom of vat full of crumbs Filter oil Imprope...

Page 11: ...line connections Drain pan O rings damaged or missing Install new O rings Filter paper or pad clogged Change filter paper or pad Filter motor will not run The thermal reset button on the rear of the...

Page 12: ...Find pan and install Filter pan not completely engaged Adjust filter drain pan position Filter drain inter lock switch not engaged Check drain microswitch CHANGE FILTER PAD prompt Pad has not been ch...

Page 13: ...probe open Turn switch to off position then turn switch back to on if display shows E 6A the temperature probe should be checked E 6B Temperature probe shorted Turn switch to off position then turn sw...

Page 14: ...ake sure hose is con nected to fan and pressure switch Draft fan failure low voltage flue or hood obstruction Have draft fan checked low voltage going to fan Check the fryer flue and hood system for o...

Page 15: ...r wire missing or disconnected Have the jumper wire checked on the PC board at drain switch interlock position E 81 E stop button ac tivated for CE or European units Check jumper harness on AIF P8 con...

Page 16: ...tch on and pressure too high Have JIB fill valves checked E 83R Dispose pressure is excessive Check disposal connection to fryer Can result in long disposal times or no dispose Dispose pressure should...

Page 17: ...t operation to that language 2 2 2 2 F Fiillt te er r B Bu ut tt to on n S St ta at ts s T Ta ab blle e 2 2 2 2 F Fiillt te er r B Bu ut tt to on n S St ta at ts s Menu Step Description Cook Cycles Re...

Page 18: ...Info Filter Temp Button Stats 10...

Page 19: ...ts S_H safety conductor heat contactor Oil Temperature CPU Temp Analog Activity Log Oil Levels see if low level sensing temperature difference between probes Pumps and Valves AIF Info Print Report to...

Page 20: ...HEAT ON 73 Ready Was Fryer Ready Before Start READY YES 3 3 1 1 3 3 D Da aiilly y S St ta at ts s 1 1 Press button to select Filter Stats and press the left or right arrow to select day you want to v...

Page 21: ...element is missing or faulty 2 2 Press the down arrow and a _ indicates the input is not presently detected A indicates the signal is detecting a normal input A blinking X indicates the signal is pres...

Page 22: ...Information Mode 14...

Page 23: ...roduct or press the X button to choose another product 6 6 If button was pressed press and release product button and the flashing letter changes to the first letter under the product button that was...

Page 24: ...s siig gn n B Bu ut tt to on n 1 13 3 Press the down arrow until ASSIGN BTN shows in the display along with the product ex NUGGETS If this product already has a product button assigned to it that LED...

Page 25: ...ess the right arrow to step over to the AM PM setting The A or P can be toggled by pressing the 0 product button 9 9 Press the right arrow again to step over to the duration value in minutes Enter a n...

Page 26: ...de ZONE USA or NON USA TEMP FORMAT F or C TIME FORMAT 12 HR OR 24 HR ENTER TIME Time of day use product buttons to change ENTER TIME AM or PM DATE FORMAT US or INTERNATIONAL ENTER DATE Today s date us...

Page 27: ...en nc ce e F Fu ullll H He ea at t P PC C F Fa ac ct to or r 6 6 If button was pressed LD COMP shows in the display along with the load compensation value This automatically adjusts the time to accou...

Page 28: ...stored in the E Log Section NOTE Press and hold the right button to view a brief description of the error 5 5 3 3 P Pa as ss sw wo or rd ds s The 4 digit passwords can be changed for access to Set Up...

Page 29: ...the display followed by ENTER CODE 2 2 Enter code 1 2 3 4 first 4 product buttons PROD and COMP show in the displays 3 3 Press the down arrow 4 times and FLTR AFTR shows in the display along with the...

Page 30: ...Level 2 Programming 22...

Page 31: ...hows in the display T Te ec ch h R Re es se et ts s 3 3 Press right button and RECOVERY FAULTS shows in the left display The right display shows CLR and the number of recovery errors recorded Press to...

Page 32: ...C S SP P 1 11 1 Melt Cycle Select 1 LIQUID or 2 SOLID S SP P 1 12 2 Change Pad Reminder Time XX HRS S SP P 1 13 3 Pan Out Changed Pad Time XXX SEC S SP P 1 14 4 Auto Fill Enabled YES or NO S SP P 1 15...

Page 33: ...ubble PSI XX XX PSI S SP P 4 42 2 Max Wash Time XXXX SEC S SP P 4 43 3 New Pad Min Wash Time XXXX SEC S SP P 4 44 4 Old Pad Max Wash Time XXXX SEC S SP P 4 45 5 Min Fill Time XXX SEC S SP P 4 46 6 New...

Page 34: ...ifications or non USA specifications SP 2 System Initialization Press the down arrow and SP 2 DO SYSTEM INIT scrolls in left dis play To reset the controls to factory default settings press and hold a...

Page 35: ...right displays should match the arrow type above the temp and info buttons For example if the control decal shows down up the right display should show DOWN UP If the display shows UP DOWN use the le...

Page 36: ...display and the time flashes in the right display Use the product buttons to change the time 6 6 Press the down arrow and CS 2 ENTER TIME shows in the left display and AM or PM flashes in the right d...

Page 37: ...ght Level 2 Probe Calibration Offset T T 1 15 5 CPU Control Temp Calibration Offset Highest T T 1 16 6 View A D Channel T T 1 17 7 Digital Inputs T T 1 18 8 AIF Info T T 1 19 9 Outputs Test T T 2 20 0...

Page 38: ...e product button numerous times to view all segments of each digit across the displays T 7 Decimal Pts Test Press any of the product buttons numerous times to view all decimal points across the displa...

Page 39: ...control should be plugged into port 1 and on a 3 control fryer shows 1 of 3 on the display If the right control is unplugged then the left control would show 1 of 2 instead of 1 of 3 Press the down ar...

Page 40: ...er pump is on J JIB Pump J JIB pump is on N New Oil Pump N RTI new oil pump is on DI Discard Valve DIo RTI discard valve open DIc RTI discard valve closed JF JIB Fill Valve JFo RTI JIB fill valve open...

Page 41: ...valve is open Press product 2 to turn off and on the JIB Pump display shows JP when on Press product 3 to turn off and on the RTI new oil pump display shows NP when on Press the down arrow and LIGHTS...

Page 42: ...Ups Count S ST T 1 10 0 Errors Count S ST T 1 11 1 Left Vat Heat On Hours S ST T 1 12 2 Right Vat Heat On Hours S ST T 1 13 3 High Left Vat Oil Temperature S ST T 1 14 4 Highest Right Vat Oil Tempera...

Page 43: ...Level 3 Programming 35 Program Code Description S ST T 2 25 5D D Complete Cook Cycles Counted S ST T 2 26 6 Reset All Stats...

Page 44: ...Level 3 Programming 36...

Page 45: ...oiill iin n t th he e v va at t o or r f fiillt te er r p pa an n S Se ev ve er re e b bu ur rn ns s c ca an n r re es su ullt t f fr ro om m s sp plla as sh hiin ng g h ho ot t o oiill 7 7 3 3 P Pr...

Page 46: ...an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c ca ar rd d a at t w wa allll r re ec ce ep pt ta ac clle e 2 2 Using a crosshead...

Page 47: ...wiit tc ch h R Re ep plla ac ce em me en nt t This is a covered rocker switch which in the on position sends power to all the controls and filter motor However in some installations one pair of contac...

Page 48: ...ff f a an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c ca ar rd d a at t w wa allll r re ec ce ep pt ta ac clle e 2 2 Lower the c...

Page 49: ...t S SH HO OC CK K H HA AZ ZA AR RD D T To o a av vo oiid d e elle ec ct tr riic ca all s sh ho oc ck k m mo ov ve e t th he e p po ow we er r s sw wiit tc ch h t to o o of ff f a an nd d d diis sc co...

Page 50: ...to the burner assembly 2 The right hand screw will have the ground wire 6 6 Using a 7 16 inch wrench loosen the pilot tube from the pilot 7 7 Disconnect the flame sensor 8 8 Replace pilot in reverse...

Page 51: ...uiit t b br re ea ak ke er r o or r u un np pllu ug g c ca ar rd d a at t w wa allll r re ec ce ep pt ta ac clle e 2 2 Lower the control board see 7 4 Control Panel Replacement page 38 3 3 Mark and d...

Page 52: ...K H HA AZ ZA AR RD D T To o a av vo oiid d e elle ec ct tr riic ca all s sh ho oc ck k m mo ov ve e t th he e p po ow we er r s sw wiit tc ch h t to o o of ff f a an nd d d diis sc co on nn ne ec ct t...

Page 53: ...iit tc ch h t to o o of ff f a an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c ca ar rd d a at t w wa allll r re ec ce ep pt ta a...

Page 54: ...ve probe from unit 7 7 Place the nut and new ferrule on the new temperature probe and insert the temperature probe into the compression fitting See drawing below 8 8 Using the probe gauge in the kit f...

Page 55: ...1 2 2 t tu ur rn n w wiit th h a a w wr re en nc ch h 1 14 4 Connect new temperature probe to the connector and fasten connector onto control panel 1 15 5 Replace control panel and reconnect power to...

Page 56: ...bristle brush to remove debris from in between each fan blade 2 2 Wipe wheel back plate and blades with cloth towel to remove remaining debris 3 3 Cover open vats of oil to keep any debris discharge o...

Page 57: ...l puller to OD of wheel hub by tighten 3 hex head bolts down with 1 2 wrench making sure to keep the puller centered along the wheel shaft axis 3 3 Turn screw to remove the wheel from the motor shaft...

Page 58: ...e em mo ov va all 1 1 Remove electrical power supplied to the unit S SH HO OC CK K H HA AZ ZA AR RD D T To o a av vo oiid d e elle ec ct tr riic ca all s sh ho oc ck k m mo ov ve e t th he e p po ow w...

Page 59: ...sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c co or rd d a at t w wa allll r re ec ce ep pt ta ac clle e 1 1 Loosen set screw using a hex key...

Page 60: ...ove the two screws securing switch to the frame 5 5 Disconnect the wires on the switch 6 6 Replace switch in reverse order 7 7 1 14 4 J JI IB B P Pu um mp p R Re ep plla ac ce em me en nt t 1 1 Remove...

Page 61: ...ove the four nuts and washers from the pump s feet 7 7 Pull the pump off of the studs 8 8 Remove the wirenuts 9 9 Wire the new pump into the existing wires 1 10 0 Place the pump onto the studs Be sure...

Page 62: ...e ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c ca ar rd d a at t w wa allll r re ec ce ep pt ta ac clle e 2 2 Remove the lower back shroud see 7 11 Back Shr...

Page 63: ...the two diagonal screws circled below 9 9 Remove the shield 1 10 0 Remove the remaining two screws 1 11 1 Using a 5 32 Allen wrench recommended T handle loosen the four screws on the coupler that is...

Page 64: ...le wrench remove the flex line from port 10 1 15 5 Remove the fitting and set aside This will allow the inside valve to be visible To avoid product damage ensure the AIF board is completely disconnect...

Page 65: ...coder assembly 2 20 0 Place AIF board box cover back into position 2 21 1 Tighten the screws 7 7 with the 5 32 Allen wrench in a diagonal or crosshatch pattern D Do o n no ot t t tiig gh ht te en n t...

Page 66: ...hree then to confirm 5 5 Once calibration has completed check port 10 to confirm the inner hole is lined with valve body hole 6 6 Continue with reassembly 7 7 1 16 6 G Ga as s V Va allv ve e R Re ep p...

Page 67: ...3 8 inch wrench or socket to remove the three nuts located on the bottom side of the shroud behind the door 7 7 Lift the gas valve from the bottom of the shroud Use an adjustable wrench to remove the...

Page 68: ...Maintenance 60 1 10 0 Use a crosshead screwdriver to remove the four screws that secure the mounting bracket onto the valve 1 11 1 Install the new gas valve in reverse order...

Page 69: ...l is 24VAC and valve remains closed Disconnect coil wires and then test voltage is 24VAC If voltage does not read 24VAC after performing all steps listed above replace the coil 1 1 Ensure control disp...

Page 70: ...womost common causes for a fryer not to pump oil are that the pump is clogged or the thermal overload switch has been tripped on the motor The pump and motor is located on the rear of the fryer To res...

Page 71: ...2 20 01 18 8 r re em mo ov viin ng g r ro ot to or r w wiillll b br re ea ak k p pu um mp p b bo od dy y iin nt te er rn na all s se ea all T To o p pr re ev ve en nt t p pr ro od du uc ct t d da am m...

Page 72: ...s w wiit th h s se er riia all n nu um mb be er rs s a af ft te er r B BH H1 18 81 10 01 13 36 6 e en nt tiir re e p pu um mp p a as ss se em mb blly y m mu us st t b be e r re ep plla ac ce ed d F Fo...

Page 73: ...bolts securing motor to motor bracket and pull pump and motor assembly from fryer 6 6 Using a 1 2 in wrench remove the 2 bolts securing pump to the motor and pull the pump from the motor 7 7 Install a...

Page 74: ...mo ov ve e t th he e p po ow we er r s sw wiit tc ch h t to o o of ff f a an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c ca ar...

Page 75: ...ay 9 9 Open the motor access panel 1 10 0 Remove the M1 and M2 terminal connectors and unscrew the conduit connector 1 11 1 Using the 3 8 wrench remove the two 3 8 nuts on the plug and play support br...

Page 76: ...erminal connector to terminal 4 3 3 Tighten the conduit connector 4 4 Reinstall motor access panel onto motor 5 5 Remove ignition box from bungee cord and reinstall using 3 8 wrench 6 6 Finger thread...

Page 77: ...Pr riic ce es s Your distributor has a price parts list and will be glad to inform you of the cost of your parts order 8 8 5 5 D De elliiv ve er ry y Commonly replaced items are stocked by your distr...

Page 78: ...her parts not identified should be based upon usage in the territory Please use care when ordering recommended parts because all voltages and variations are marked Distributors should order parts base...

Page 79: ...4 VAT 8 140210 KIT NAT TO LP S UP TO 5000 FT 1 VAT 9 140211 KIT NAT TO LP F UP TO 5000 FT 1 VAT 10 140214 KIT LP TO NAT S UP TO 5000 FT 1 VAT 11 140215 KIT LP TO NAT F UP TO 5000 FT 1 VAT 12 140216 K...

Page 80: ...Qty Burner Orifice Drill Size Gas Type Altitude A 1 Full 77941 001 45 0 082 NATU RAL 5 000 1 VAT A 1 Full 77941 001 45 0 082 I2H I2E 5 000 1 VAT A 1 Full 77941 002 1 3MM 0 0512 PRO PANE 5 000 1 VAT A...

Page 81: ...A 1 Full 77941 010 1 90MM 0 0768 I3A N A 1 VAT A 1 Full 77941 011 1 04MM 0 0409 I3B P I3P N A 1 VAT A 1 Full 77941 012 1 18MM 0 0465 I3B P I3P N A 1 VAT A 1 Full 77941 013 54 0 055 PRO PANE 5 000 10 0...

Page 82: ...T A 2 Split 77942 008 1 25MM 0 0492 LP MIX N A 1 VAT A 2 Split 77942 010 1 90MM 0 0768 I3A N A 1 VAT A 2 Split 77942 011 1 04MM 0 0409 I3B P I3P N A 1 VAT A 2 Split 77942 012 1 18MM 0 0465 I3B P I3P N...

Page 83: ...Parts Information 75 Figure 8 3 CE Gas Valve Assembly Figure 8 4 Non CE Gas Valve Assembly...

Page 84: ...GAS CONTROL VALVE G V FW LP CE 1 VAT A 2 87663 108 ASSY GAS CONTROL VALVE G V SW LP CE 1 VAT A 2 87663 109 ASSY GAS CONTROL VALVE GV SW NAT CE RIGHT 1 VAT A 2 87663 110 ASSY GAS CONTROL VALVE GV SW LP...

Page 85: ...3 75859 LIGHT INDICATOR YELLOW 1 4 ASSY DOOR SEE Figure 8 6 LVG 20X Door Assembly page 80 N A 5 77575 CASTER 4 IN W BRAKE 2 6 77679 CASTER 4 IN W O BRAKE 2 7 83937 SUPPORT CASTER MTG 202 4 B 7 83933 S...

Page 86: ...ECAL FLTR CK JIB MAIN POWER 1 11 03646 COVER FULL VAT 1 VAT 12 77842 HANGER BASKET LVG 102 1 12 77709 HANGER BASKET LVG 103 1 12 77934 HANGER BASKET LVG 104 1 13 60818 RELAY 24VAC COIL FULL VAT FRYERS...

Page 87: ...Parts Information 79...

Page 88: ...LVG 20X Door Assembly Code Item No Part No Description Qty 1 SC04 001 SCREW 8 32 X 3 8 PH TYPE F C 4 2 83904 STUD ASSY DOOR HINGE RH 1 3 83903 STUD ASSY DOOR HINGE LH 1 4 SC04 003 SCREW 8 32 X 3 8 PH...

Page 89: ...CTRL 3 NS02 005 NUT HEX KEPS 6 32 C 23 CTRL B 4 26974 ASSY SPEAKER 1 CTRL 5 83498 STUD ASSY CONTROL PANEL COVER 1 CTRL 6 77249 MENU CARD BLANK LOV 1 CTRL 6 77250 MENU CARD FVA LOV 1 CTRL 6 77251 MENU...

Page 90: ...em No Part No Description Qty B 1 ME90 008 RELAY PUMP MOTOR 12 VDC 30 AMP 1 B 2 85698 PC BOARD AIF 1 B 3 79213 TRANSDUCER PRESSURE 30 PSI 1 B 4 82914 ASSY EMC FILTER BOARD CE 1 B 5 80373 BLOCK TERMINA...

Page 91: ...D 1 4 140537 KIT LVG20X DR PAN SW REPLACE 1 5 81911 ASSY ACTUATOR DRAIN WITH O RINGS 1 B 6 140244 KIT DRAIN VALVE W O ACTUATOR 1 6 84415 O RING 326 DRAIN VALVE LVX 2 B 7 86157 MOTOR ACTUATOR A R 8 151...

Page 92: ...13 80728 FILTER EMI 230V UNITS ONLY 1 14 151686 001 HOSE OIL DISPOSAL 1 15 140272 KIT LVG200 PUMP PRIME 1 16 97599 SVC PACK LV EE JIB RETRO 115V 1 17 97600 SVC PACK LV EE JIB RETRO 230V 1 Recommended...

Page 93: ...R 1 2 HP 60 HZ 1 1 92850 MOTOR 1 2 HP FILTER PUMP 50HZ 1 A 2 17476 SEAL KIT 1 B 3 171168 PUMP ASSEMBLY 1 4 SC01 132 SCREW PUMP COVER 1 5 171171 COVER PUMP 1 B 6 171170 ROTOR PUMP 1 A 7 171169 ROLLER P...

Page 94: ...art No Description Qty 10 SC01 026 SCREW PUMP SHIELD 1 11 17456 SHIELD PUMP 2 12 151534 001 ASSY FILTER PMP 1 2 HP MOTOR 60 HZ 1 12 151534 002 ASSY FILTER PMP 1 2 HP MOTOR 50 HZ 1 Recommended Parts A...

Page 95: ...bers after BH1810136 1 B 1 164184 002 MOTOR 1 2 HP 50 Hz CE Applies to seri al numbers after BH1810049 1 B 2 164323 PUMP ASSEMBLY 5 GPM HUBMOUNTED FILTER 1 3 FP01 020 PLUG 1 4 18 HEX SOCKET 1 4 SC01...

Page 96: ...nition Module Code Item No Part No Description Qty A 1 77839 MODULE IGNITION NON CE 2 WELL A 1 77602 MODULE IGNITION CE 2 WELL 2 SEE Figure 8 13 2 Well Gas Piping Manifold page 89 OR Figure 8 14 3 4 W...

Page 97: ...rts Information 89 Figure 8 13 2 Well Gas Piping Manifold Code Item No Part No Description Qty 1 FP02 047 NIPPLE 1 2 X 4 1 2 LONG 1 2 FP01 090 ELBOW 1 2 X 90 FEMALE 2 3 FP01 023 NIPPLE 1 2 INCH CLOSE...

Page 98: ...P02 071 FITTING 1 2 BARB F 1 2 NPT BRASS 1 7 FP01 112 1 2 NPT FEMALE PIPE TEE 1 8 FP01 078 REDUCER 3 4 MALE TO 1 2 FEMALE 1 9 FP01 100 ELBOW STREET 3 4 NPT 1 10 FP01 098 ELBOW 3 4 NPT X 90 FEMALE 1 11...

Page 99: ...2 044 NIPPLE 3 4 X 2 LG 2 3 FP01 141 UNION 3 4 3000LB 1 4 FP01 098 ELBOW 3 4 NPT X 90 FEMALE 1 5 FP01 032 NIPPLE 3 4 NPT X 17 IN LONG 1 6 FP02 227 REDUCER 1 IN MALE TO 3 4 IN FEMALE 1 7 FP01 220 1 8 P...

Page 100: ...s Information 92 Figure 8 15 Flexible Gas Line Code Item No Part No Description Qty 1 79327 FLEXIBLE GAS LINE W SHUT OFF VALVE 2 WELL 36 IN 1 2 77668 002 FLEXIBLE GAS LINE W SHUT OFF VALVE 3 WELL 72 I...

Page 101: ...Parts Information 93 03750 03755 03752 03756...

Page 102: ...escription Qty 1 03750 ASSY 1 2DIA X 48LG GAS L INSTL 1 2 03752 ASSY 3 4DIA X 36LG GAS L INSTL 1 3 03753 ASSY 3 4DIA X 38LG GAS L INSTL 1 4 03755 ASSY 1DIA X 72LG GAS L INSTL 1 5 03756 ASSY 1DIA X 33L...

Page 103: ...of Fryer Fig Code Item No Part No Description Qty A 1 77992 SWITCH PRESSURE 0 80 BEHIND COVERS before BU1806051 1 FULL 2 SPLIT B 2 92963 001 MOTOR BLOWER 115V before BU1806051 1 VAT Recommended Parts...

Page 104: ...8 Table 8 4 LVG 203 Flex Hose Parts page 98 OR Table 8 5 LVG 204 Flex Hose Parts page 99 1 6 89445 COVER REAR SHROUD LVG 202 1 6 86568 COVER REAR SHROUD LVG 203 1 6 87558 COVER REAR SHROUD LVG 204 1 7...

Page 105: ...hes 79443 8 22 inches 79443 9 32 inches 79443 10 38 inches 79443 11 5 5 inches 79443 12 11 inches 79443 13 15 inches Figure 8 17 Model Variant Legend Fig Variant ID Full Split Description F Full Well...

Page 106: ...18 inches 18 inches N Ne ew w O Oiill F Fr ro om m J JI IB B 36 inches See Table 8 6 LVG Flex Hose Length Part Number page 100 for part number for length T Ta ab blle e 8 8 4 4 L LV VG G 2 20 03 3 F...

Page 107: ...FFFR FFFS SSSF SSFF SFFF 1 1 Plug 54 inches Plug Plug Plug 54 inches 54 inches 54 inches 2 2 48 inches 42 inches 48 inches 48 inches 48 inches 42 inches 42 inches 42 inches 3 3 Plug 36 inches 36 inche...

Page 108: ...inches 42 inches N Ne ew w O Oiill F Fr ro om m J JI IB B 36 inches See Table 8 6 LVG Flex Hose Length Part Number page 100 for part number for length T Ta ab blle e 8 8 6 6 L LV VG G F Flle ex x H H...

Page 109: ...RE A R 3 FP01 277 CONNECTOR 6 SAE M 6 SAE F A R B 4 90506 001 VALVE CHECK SAE 12 3 PSI A R B 4 152165 ASSY CHK VALVE PLUMBING SN BU1204119 AFTER 1 5 152161 ASSY OIL MANF CHK VALVE A R 6 FP01 236 FTG S...

Page 110: ...ULL VAT 1 VAT A 2 92717 THERMOCOUPLE HIGH LIMIT 1 VAT B 3 140098 KIT LVX20X EEG16X 2XX 2 5 PRB A R 4 140206 KIT REPLACEMENT FULL POT ASSY A R 4 140207 KIT REPLACEMENT SPLIT POT ASSY A R 4 140208 KIT R...

Page 111: ...2 85738 ASSY JIB TUBE QUICK DISC INCLUDES ITEM NO 3 4 1 B 2 85737 ASSY INT L JIB TUBE QUICK DISC IN CLUDES ITEM NO 3 4 1 B 3 FP05 017 QUICK DISCONNECT 3 8 IN MALE 1 A 4 MS01 561 O RING JIB TUBE 1 B 5...

Page 112: ...Drain Pan Assembly Brushes Fig Code Item No Part No Description Qty 1 91185 ASSY DRAIN PAN LVG Before 1 17 1 1 97843 ASSY DRAIN PAN LVG After 1 17 1 Recommended Parts A Truck Stock B Dist Stock Not Sh...

Page 113: ...NER 30 FILTER PADS GREEN CLEANER PADS 1 6 85519 FILTER SECTION 1 7 95842 ASSY DRAIN PAN CASTERS 20X Be fore 1 17 1 7 164057 ASSY DRAIN PAN CASTERS 20X After 1 17 8 19004 CASTER DRAIN PAN 4 9 SC01 009...

Page 114: ...Parts Information 106 Figure 8 22 Fry Cap Fig Code Item No Part No Description Qty 1 03702 ACCESSORY FRY CAP LVG 202 1 1 03703 ACCESSORY FRY CAP LVG 203 1 1 03704 ACCESSORY FRY CAP LVG 204 1...

Page 115: ...P Pr riic ce es s Your distributor has a price parts list and will be glad to inform you of the cost of your parts order 9 9 5 5 D De elliiv ve er ry y Commonly replaced items are stocked by your dist...

Page 116: ...her parts not identified should be based upon usage in the territory Please use care when ordering recommended parts because all voltages and variations are marked Distributors should order parts base...

Page 117: ...4 VAT 8 140210 KIT NAT TO LP S UP TO 5000 FT 1 VAT 9 140211 KIT NAT TO LP F UP TO 5000 FT 1 VAT 10 140214 KIT LP TO NAT S UP TO 5000 FT 1 VAT 11 140215 KIT LP TO NAT F UP TO 5000 FT 1 VAT 12 140216 K...

Page 118: ...n Qty Burner Orifice Drill Size Gas Type Altitude A 1 Full 77941 001 45 0 082 NATU RAL 5 000 1 VAT A 1 Full 77941 001 45 0 082 I2H I2E 5 000 1 VAT A 1 Full 77941 002 1 3MM 0 0512 PRO PANE 5 000 1 VAT...

Page 119: ...A 1 Full 77941 010 1 90MM 0 0768 I3A N A 1 VAT A 1 Full 77941 011 1 04MM 0 0409 I3B P I3P N A 1 VAT A 1 Full 77941 012 1 18MM 0 0465 I3B P I3P N A 1 VAT A 1 Full 77941 013 54 0 055 PRO PANE 5 000 10 0...

Page 120: ...AT A 2 Split 77942 008 1 25MM 0 0492 LP MIX N A 1 VAT A 2 Split 77942 010 1 90MM 0 0768 I3A N A 1 VAT A 2 Split 77942 011 1 04MM 0 0409 I3B P I3P N A 1 VAT A 2 Split 77942 012 1 18MM 0 0465 I3B P I3P...

Page 121: ...Parts Information 113 Figure 9 3 CE Gas Valve Assembly Figure 9 4 Non CE Gas Valve Assembly...

Page 122: ...GAS CONTROL VALVE G V FW LP CE 1 VAT A 2 87663 108 ASSY GAS CONTROL VALVE G V SW LP CE 1 VAT A 2 87663 109 ASSY GAS CONTROL VALVE GV SW NAT CE RIGHT 1 VAT A 2 87663 110 ASSY GAS CONTROL VALVE GV SW LP...

Page 123: ...3 75859 LIGHT INDICATOR YELLOW 1 4 ASSY DOOR SEE Figure 8 6 LVG 20X Door Assembly page 80 N A 5 77575 CASTER 4 IN W BRAKE 2 6 77679 CASTER 4 IN W O BRAKE 2 7 83937 SUPPORT CASTER MTG 202 4 B 7 83933...

Page 124: ...ECAL FLTR CK JIB MAIN POWER 1 11 03646 COVER FULL VAT 1 VAT 12 77842 HANGER BASKET LVG 102 1 12 77709 HANGER BASKET LVG 103 1 12 77934 HANGER BASKET LVG 104 1 13 60818 RELAY 24VAC COIL FULL VAT FRYERS...

Page 125: ...Parts Information 117...

Page 126: ...6 LVG 20X Door Assembly Code Item No Part No Description Qty 1 SC04 001 SCREW 8 32 X 3 8 PH TYPE F C 4 2 83904 STUD ASSY DOOR HINGE RH 1 3 83903 STUD ASSY DOOR HINGE LH 1 4 SC04 003 SCREW 8 32 X 3 8 P...

Page 127: ...CTRL 3 NS02 005 NUT HEX KEPS 6 32 C 23 CTRL B 4 26974 ASSY SPEAKER 1 CTRL 5 83498 STUD ASSY CONTROL PANEL COVER 1 CTRL 6 77249 MENU CARD BLANK LOV 1 CTRL 6 77250 MENU CARD FVA LOV 1 CTRL 6 77251 MENU...

Page 128: ...em No Part No Description Qty B 1 ME90 008 RELAY PUMP MOTOR 12 VDC 30 AMP 1 B 2 85698 PC BOARD AIF 1 B 3 79213 TRANSDUCER PRESSURE 30 PSI 1 B 4 82914 ASSY EMC FILTER BOARD CE 1 B 5 80373 BLOCK TERMINA...

Page 129: ...D 1 4 140537 KIT LVG20X DR PAN SW REPLACE 1 5 81911 ASSY ACTUATOR DRAIN WITH O RINGS 1 B 6 140244 KIT DRAIN VALVE W O ACTUATOR 1 6 84415 O RING 326 DRAIN VALVE LVX 2 B 7 86157 MOTOR ACTUATOR A R 8 151...

Page 130: ...13 80728 FILTER EMI 230V UNITS ONLY 1 14 151686 001 HOSE OIL DISPOSAL 1 15 140272 KIT LVG200 PUMP PRIME 1 16 97599 SVC PACK LV EE JIB RETRO 115V 1 17 97600 SVC PACK LV EE JIB RETRO 230V 1 Recommended...

Page 131: ...OR 1 2 HP 60 HZ 1 1 92850 MOTOR 1 2 HP FILTER PUMP 50HZ 1 A 2 17476 SEAL KIT 1 B 3 171168 PUMP ASSEMBLY 1 4 SC01 132 SCREW PUMP COVER 1 5 171171 COVER PUMP 1 B 6 171170 ROTOR PUMP 1 A 7 171169 ROLLER...

Page 132: ...Part No Description Qty 10 SC01 026 SCREW PUMP SHIELD 1 11 17456 SHIELD PUMP 2 12 151534 001 ASSY FILTER PMP 1 2 HP MOTOR 60 HZ 1 12 151534 002 ASSY FILTER PMP 1 2 HP MOTOR 50 HZ 1 Recommended Parts A...

Page 133: ...bers after BH1810136 1 B 1 164184 002 MOTOR 1 2 HP 50 Hz CE Applies to seri al numbers after BH1810049 1 B 2 164323 PUMP ASSEMBLY 5 GPM HUBMOUNTED FILTER 1 3 FP01 020 PLUG 1 4 18 HEX SOCKET 1 4 SC01...

Page 134: ...nition Module Code Item No Part No Description Qty A 1 77839 MODULE IGNITION NON CE 2 WELL A 1 77602 MODULE IGNITION CE 2 WELL 2 SEE Figure 8 13 2 Well Gas Piping Manifold page 89 OR Figure 8 14 3 4 W...

Page 135: ...rts Information 127 Figure 9 13 2 Well Gas Piping Manifold Code Item No Part No Description Qty 1 FP02 047 NIPPLE 1 2 X 4 1 2 LONG 1 2 FP01 090 ELBOW 1 2 X 90 FEMALE 2 3 FP01 023 NIPPLE 1 2 INCH CLOSE...

Page 136: ...P02 071 FITTING 1 2 BARB F 1 2 NPT BRASS 1 7 FP01 112 1 2 NPT FEMALE PIPE TEE 1 8 FP01 078 REDUCER 3 4 MALE TO 1 2 FEMALE 1 9 FP01 100 ELBOW STREET 3 4 NPT 1 10 FP01 098 ELBOW 3 4 NPT X 90 FEMALE 1 11...

Page 137: ...2 044 NIPPLE 3 4 X 2 LG 2 3 FP01 141 UNION 3 4 3000LB 1 4 FP01 098 ELBOW 3 4 NPT X 90 FEMALE 1 5 FP01 032 NIPPLE 3 4 NPT X 17 IN LONG 1 6 FP02 227 REDUCER 1 IN MALE TO 3 4 IN FEMALE 1 7 FP01 220 1 8 P...

Page 138: ...s Information 130 Figure 9 15 Flexible Gas Line Code Item No Part No Description Qty 1 79327 FLEXIBLE GAS LINE W SHUT OFF VALVE 2 WELL 36 IN 1 2 77668 002 FLEXIBLE GAS LINE W SHUT OFF VALVE 3 WELL 72...

Page 139: ...Parts Information 131 03750 03755 03752 03756...

Page 140: ...Description Qty 1 03750 ASSY 1 2DIA X 48LG GAS L INSTL 1 2 03752 ASSY 3 4DIA X 36LG GAS L INSTL 1 3 03753 ASSY 3 4DIA X 38LG GAS L INSTL 1 4 03755 ASSY 1DIA X 72LG GAS L INSTL 1 5 03756 ASSY 1DIA X 33...

Page 141: ...of Fryer Fig Code Item No Part No Description Qty A 1 77992 SWITCH PRESSURE 0 80 BEHIND COVERS before BU1806051 1 FULL 2 SPLIT B 2 92963 001 MOTOR BLOWER 115V before BU1806051 1 VAT Recommended Parts...

Page 142: ...98 Table 8 4 LVG 203 Flex Hose Parts page 98 OR Table 8 5 LVG 204 Flex Hose Parts page 99 1 6 89445 COVER REAR SHROUD LVG 202 1 6 86568 COVER REAR SHROUD LVG 203 1 6 87558 COVER REAR SHROUD LVG 204 1...

Page 143: ...hes 79443 8 22 inches 79443 9 32 inches 79443 10 38 inches 79443 11 5 5 inches 79443 12 11 inches 79443 13 15 inches Figure 9 17 Model Variant Legend Fig Variant ID Full Split Description F Full Well...

Page 144: ...s 18 inches 18 inches N Ne ew w O Oiill F Fr ro om m J JI IB B 36 inches See Table 8 6 LVG Flex Hose Length Part Number page 100 for part number for length T Ta ab blle e 9 9 4 4 L LV VG G 2 20 03 3 F...

Page 145: ...FFFR FFFS SSSF SSFF SFFF 1 1 Plug 54 inches Plug Plug Plug 54 inches 54 inches 54 inches 2 2 48 inches 42 inches 48 inches 48 inches 48 inches 42 inches 42 inches 42 inches 3 3 Plug 36 inches 36 inche...

Page 146: ...inches 42 inches N Ne ew w O Oiill F Fr ro om m J JI IB B 36 inches See Table 8 6 LVG Flex Hose Length Part Number page 100 for part number for length T Ta ab blle e 9 9 6 6 L LV VG G F Flle ex x H H...

Page 147: ...RE A R 3 FP01 277 CONNECTOR 6 SAE M 6 SAE F A R B 4 90506 001 VALVE CHECK SAE 12 3 PSI A R B 4 152165 ASSY CHK VALVE PLUMBING SN BU1204119 AFTER 1 5 152161 ASSY OIL MANF CHK VALVE A R 6 FP01 236 FTG S...

Page 148: ...ULL VAT 1 VAT A 2 92717 THERMOCOUPLE HIGH LIMIT 1 VAT B 3 140098 KIT LVX20X EEG16X 2XX 2 5 PRB A R 4 140206 KIT REPLACEMENT FULL POT ASSY A R 4 140207 KIT REPLACEMENT SPLIT POT ASSY A R 4 140208 KIT R...

Page 149: ...2 85738 ASSY JIB TUBE QUICK DISC INCLUDES ITEM NO 3 4 1 B 2 85737 ASSY INT L JIB TUBE QUICK DISC IN CLUDES ITEM NO 3 4 1 B 3 FP05 017 QUICK DISCONNECT 3 8 IN MALE 1 A 4 MS01 561 O RING JIB TUBE 1 B 5...

Page 150: ...Drain Pan Assembly Brushes Fig Code Item No Part No Description Qty 1 91185 ASSY DRAIN PAN LVG Before 1 17 1 1 97843 ASSY DRAIN PAN LVG After 1 17 1 Recommended Parts A Truck Stock B Dist Stock Not Sh...

Page 151: ...NER 30 FILTER PADS GREEN CLEANER PADS 1 6 85519 FILTER SECTION 1 7 95842 ASSY DRAIN PAN CASTERS 20X Be fore 1 17 1 7 164057 ASSY DRAIN PAN CASTERS 20X After 1 17 8 19004 CASTER DRAIN PAN 4 9 SC01 009...

Page 152: ...Parts Information 144 Figure 9 22 Fry Cap Fig Code Item No Part No Description Qty 1 03702 ACCESSORY FRY CAP LVG 202 1 1 03703 ACCESSORY FRY CAP LVG 203 1 1 03704 ACCESSORY FRY CAP LVG 204 1...

Page 153: ...Wiring Diagrams 145 A Ap pp pe en nd diix x A A W Wiir riin ng g D Diia ag gr ra am ms s The wiring diagrams are shown in this section...

Page 154: ...Wiring Diagrams 146...

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Page 162: ...Wiring Diagrams 154...

Page 163: ...Wiring Diagrams 155 A Ap pp pe en nd diix x B B W Wiir riin ng g D Diia ag gr ra am ms s The wiring diagrams are shown in this section...

Page 164: ...Wiring Diagrams 156...

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Page 174: ...yp pe en nn ny y c co om m I In ns siid de e t th he e U U S S 1 1 8 80 00 0 4 41 17 7 8 84 40 05 5 t te ec ch hn niic ca alls se er rv viic ce es s h he en nn ny yp pe en nn ny y c co om m O Ou ut t...

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Summary of Contents for LVG-202

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Henny Penny LVG-202, Technical Manual, Page: 143 / 174

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Summary of Contents for LVG-202

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