Hagie 204SP Operator'S Manual Download Page 55

6-4

SECTION 6 –

ELECTRICAL SYSTEMS

Depth Command Fuse

-If Equipped

The Depth Command Fuse is located on 

the Depth Command Switch Panel (located 
near the front of operator’s station).

NOTE: A blown fuse may indicate that the 

LS/Depth Command Pivot Bolts (as 
shown in the following illustration) 
are torqued too tight. If the fuse 
continues to blow, determine the 
cause and correct. Contact your 
John Deere dealer if additional 
assistance is needed.

Wire Harness Circuit Breaker 

and Fuses

The Wire Harness Circuit Breaker and 

Fuses (located on the right-hand side of 
engine) protect the cab wiring, alternator, 
and grid heater.

NOTICE

Do not operate more than two (2) 
actuators at one time. Failure to comply 
may result in blowing the depth 
command fuse.

Depth Command Fuse

(Located on the Depth Command Switch 

Panel near front of operator’s station)

-Typical View

LS/Depth Command Pivot Bolts

-Typical View

Summary of Contents for 204SP

Page 1: ...LIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm 2020 204SP OPERATOR S...

Page 2: ...5 DASH AUTO...

Page 3: ...fety Precautions 2 1 Seat Belt 2 4 Rotating Beacon 2 5 Emergency Stop 2 5 Operator Presence Switch OPS 2 6 Emergency Exit 2 7 Fire Extinguisher 2 7 Safety Decals 2 8 3 CAB Seat Operator 3 1 Seat Opera...

Page 4: ...Service Belts 8 15 Service Bolt Torque 8 16 Service Toe In 8 17 Service Air Springs 8 19 Service Miscellaneous 8 19 Service Intervals 8 21 Storage 8 23 9 MISCELLANEOUS Transporting 9 1 Attachments As...

Page 5: ...is manual will aid you in the proper operation and service of your machine It is the responsibility of the user to read the operator s manual and comply with the correct and safe operating procedures...

Page 6: ...nt and gear ratio To ensure prompt efficient service when ordering parts or requesting service repairs record the serial numbers and identification numbers in the following spaces provided Detasseler...

Page 7: ...mbers Wheel Motors The wheel motors each have an identification plate mounted on the side of motor that provides motor serial number as well as other manufacturer information Refer to your Parts Manua...

Page 8: ...information including gear ratio Refer to your Parts Manual for specific part number Right Rear Wheel Motor w Sensor Identification Plate Typical View _______________________Right Rear Planetary Whee...

Page 9: ...6 cm C Axle Height 27 68 6 cm D Wheel Base 121 307 3 cm E Machine Length no attachments NOTE Dimension shown include rear weights 224 569 cm F Diesel Exhaust Height 146 370 8 cm G Center Clearance 77...

Page 10: ...cm Approximate Dry Weight 10 200 13 800 lbs 4 626 6 259 kg NOTE Weight may vary depending on available equipment and shipping options NOTICE Because Hagie Manufacturing Company offers a variety of op...

Page 11: ...2800 RPM Hydrostatic Drive Hydrostatic Pump Danfoss 90 Series Drive Train All Time 4 Wheel Drive Speed Ranges Low 0 12 mph 0 19 km h High 0 15 mph 0 24 km h Hydrostatic Wheel Motors Danfoss K 38 w Se...

Page 12: ...Steering Hazard Warning Lights Turn Signals Side Mirrors Seat Fore Aft Adjustment Ride Height Ride Firmness Cab Optional General Cab Tilt Steering Hazard Warning Lights Turn Signals Side Mirrors Winds...

Page 13: ...5W 40 Diesel Engine Oil Engine Oil Pan 13 7 Quarts 13 L Engine Oil Dipstick L H mark 3 2 Quarts 3 L Engine Cooling System w o cab heater 5 1 Gallons 19 3 L Ethylene Glycol Hydraulic Oil Reservoir 18 G...

Page 14: ...Hydraulic Blade Size 18 45 7 cm Operating Speed Min Speed 2900 RPM Mid Speed 3000 RPM Max Speed 3100 RPM NOTE It is recommended to set the cutter heads as close to mid speed range as possible Cutting...

Page 15: ...its attachments or any detasseling equipment Do not make any modifications such as but not limited to weldments add ons adaptations or changes from the original design of the detasseler Such modificat...

Page 16: ...directly into the light sensing depth unit light beams as it emits a low intensity microwave signal which may cause possible eye damage Keep all shields in place Keep clear of all moving parts and ke...

Page 17: ...d Protect Against Noise Operating equipment safely requires the full attention of the operator Do not wear radio or music headphones while operating the machine Prolonged exposure to loud noise may re...

Page 18: ...kin possibly resulting in serious injury This fluid may also be hot enough to burn Always lower the load or relieve the pressure before repairing a hydraulic oil leak Beware of Exhaust Fumes Never run...

Page 19: ...ws signs of damage including evidence of cuts fraying or wear discoloration or being heavily soiled especially with oil grease or fuel Replace only with replacement parts approved for your machine ROT...

Page 20: ...t of the operator s seat the operation of these functions have stopped This is achieved by using the OPS to prevent the detasseler assemblies from operating if the operator is not seated in the operat...

Page 21: ...achine may be equipped with a Fire Extinguisher located along side of the operator s seat In the event that use of the Fire Extinguisher is required follow the manufacturer s operating instructions pr...

Page 22: ...aged or missing All safety decals instructional decals or machine striping may be purchased through your local John Deere dealer To replace safety decals ensure the installation area is clean and dry...

Page 23: ...ed on right hand cab window 650379 Located on right hand cab window 650347 Located near engine on left hand side of machine 650364 4 Located on each air bag CAUTION RISK OF INJURY FROM ROTATING TIRES...

Page 24: ...650434 Located near fan 650847 Located beneath exterior rear left hand cab window 650849 2 Located on top of each fuel tank 650954 2 Located on top of each fuel tank 650851 2 Located on each side of r...

Page 25: ...ucture s protective capabilitiesdueto rollover structural damage or alteration If any of these conditions should occur the structure must be replaced Warns the operator to use seat belts REMOVE KEY AN...

Page 26: ...50277 4 Located near each designated lifting point HOT SURFACE DO NOT TOUCH EXHAUST TUBE WHILE ENGINE IS RUNNING ALLOW ADEQUATE TIME FOR THE ENGINE TO COOL DOWN BEFORE SERVICING PRESSURIZED FLUID OR G...

Page 27: ...clockwise to stiffen ride Seat Belt Refer to Seat Belt provided in the Safety and Precautions Section elsewhere in this manual for further information SEAT OPERATOR AIR SUSPENDED If Equipped Your mach...

Page 28: ...cautions Section elsewhere in this manual for further information OPERATOR S STATION Steering Column The steering column may be adjusted for your driving comfort and ease of exiting and entering the o...

Page 29: ...when traveling on a public roadway unless prohibited by law Press the Hazard Warning Lights Switch located on the side console in the UP position to turn ON Press the Hazard Warning Lights Switch in...

Page 30: ...ublic roadway Press the Lights Switch located on the side console in the MID position to acti vate the Headlights Press the Lights Switch in the UP posi tion to activate the Headlights and Work Lights...

Page 31: ...e engine will speed up or slow down Refer to Hydrostatic Drive provided in the Engine and Drive Systems Section elsewhere in this manual for further information Traction Valve Switch The Traction Valv...

Page 32: ...Drive Control Handle located on the side console is used to control the direction of the machine and the speed in which it travels It also controls the all up down functions of the lifts Refer to Hydr...

Page 33: ...e the Parking Brake Close the red switch cover which will move the Parking Brake Switch to the DOWN Off position Engine Monitor The Engine Monitor located near the front of operator s station monitors...

Page 34: ...Master Detasseler Switch The detasseling head motors are controlled by the Master Detasseler Switch located on the side console This switch must be in the ON position to enable detasseling head operat...

Page 35: ...l in either fuel tank depending on the tank selected NOTE A low fuel indicator light will illuminate when fuel level in either tank reaches a low level When this indicator light is on you must either...

Page 36: ...uipped The Hydraulic Outrigger Fold Switches located on the side console are used to hydraulically unfold fold the outriggers Refer to Transporting provided in the Miscellaneous Section elsewhere in t...

Page 37: ...ch in the UP On position Adjust fan speed and temperature accordingly Air Vents Rotate Air Vents to desired position or individually turn on or off with the directional fins Refer to the Maintenance a...

Page 38: ...eadliner is provided for your convenience Press the Interior Work Light Switch in the UP position to turn light on Press switch in the DOWN position to turn light off NOTE The ignition key must be in...

Page 39: ...5 After the engine is started immediately reduce the throttle speed to 1 3 6 Observe indicator lights and gauges after start up NOTE If any functions do not operate shut the engine OFF and determine...

Page 40: ...w batteries to charge approximately 5 10 minutes 5 Engage the starter by starting the machine 6 Remove the charging cables in reverse to the way you attached them negative cable first then positive ca...

Page 41: ...F1 Press the F1 Button to navigate to the Quad Analog Gauge screen which displays up to four 4 current engine parameters The display is featured with configurable data so up to 16 gauges may be selec...

Page 42: ...navigate to the Active Alarm screen which displays all active current alarms received by the system NOTE The alarms are displayed by the most current Press the F1 and F2 Buttons to scroll through the...

Page 43: ...uid to drive the machine which is derived from the diesel engine The hydrostatic power system consists of a heavy duty hydrostatic variable displacement pump and variable displacement wheel motors A m...

Page 44: ...24 and 25 bar If below required pressure contact your John Deere dealer for assistance Displacement Limiter The hydrostatic pump is equipped with a mechanical Displacement Stroke Limiter Loop Flushin...

Page 45: ...of the operator s station and should only be used when needed To Activate the Front Traction Valve Press the Traction Valve Switch IN to turn traction control on Press switch again to turn off NOTE Wh...

Page 46: ...second high gear Press the Gear Selector Switch in the DOWN position to operate in first low gear Throttle Switch The Throttle Switch located on the side console is used to control engine speed RPM N...

Page 47: ...dle is moved forward the faster the machine will travel and the engine speed will increase To move the machine in reverse slowly pull the Hydrostatic Drive Control Handle backward NOTE The farther bac...

Page 48: ...minate when hydraulic oil level drops too low for safe operation If this indicator light illuminates shut down the engine and refill hydraulic oil reservoir to satisfactory level NOTE A damaged wire o...

Page 49: ...ed by the Tasseltrol LS System 12 Control Panel located on the side console Refer to Tasseltrol LS System 12 provided in the Detasseling Systems Section elsewhere in this manual for information on ope...

Page 50: ...ling Head Motor Control Switches located on the side console Motor Control Valves To open the solenoid on the Motor Con trol Valve s which activate the motors press the corresponding Detasseling Head...

Page 51: ...trolled by an Adjustable Needle Valve that restricts hydraulic flow to the hydraulic motors ensuring they do not over speed and become damaged NOTE The Adjustable Needle Valve is factory pre set and r...

Page 52: ...and flame away while servicing CAUTION Disconnect the battery when servicing any part of the electrical system Failure to comply may result in injury and property damage NOTICE Use a sturdy stationar...

Page 53: ...information BATTERY DISCONNECT SWITCH Your machine is equipped with a Battery Disconnect Switch located on the rear mainframe to de energize battery power cutting all electrical power to the engine NO...

Page 54: ...ear the floor beneath the side console Rotate the Fuse Relay Box cover latch in the counter clockwise position and remove cover The following label is affixed under the fuse relay cover and provides i...

Page 55: ...ermine the cause and correct Contact your John Deere dealer if additional assistance is needed Wire Harness Circuit Breaker and Fuses The Wire Harness Circuit Breaker and Fuses located on the right ha...

Page 56: ...TEMS 6 5 Wire Harness Circuit Breaker and Fuse Amperage Cab Wiring Breaker 100 AMP Alternator Fuse 150 AMP Grid Heater Fuse 125 AMP Wire Harness Circuit Breaker and Fuses Located on the right hand sid...

Page 57: ...F22 10 Horn Power F40 10 HVAC Clutch Power F27 10 Ignition Power F06 10 Shift Brake Power F24 10 Start Relay Power F09 10 Switch Power to Relay Signals Power F16 10 Traction Valve Power F11 15 Beacon...

Page 58: ...ICAL SYSTEMS 6 7 100 Main Breaker Relay Ratings Amps Function CR01 Beacon Control CR04 Headlights Logic CR07 Horn Control CR02 Hydraulic Level Indicator Inverter CR06 Start Relay Control Logic CR05 Wo...

Page 59: ...d their operation Read the following section entirely before operating the Detasseling System A Cutter Heads B LS System 12 Depth Command C Quad Pullers D LS Photo Light Sensors E Tasseltrol LS System...

Page 60: ...cut the tassels from the top of corn plants E F G H I Cutter Head Speeds Min Speed 2900 RPM Mid Speed 3000 RPM Max Speed 3100 RPM J CAUTION SEVERING OF FINGERS OR HAND DO NOT PLACE FINGERS OR HAND NE...

Page 61: ...ull the tassels from the top of corn plants by catching it between the Quad Puller tires moving at high speed in opposite directions NOTE It is recommended to set the quad pullers as close to mid spee...

Page 62: ...ing a signal to the Tasseltrol Control Panel The Red LED Light E indicates that the photo light is receiving reflected signal Tasseltrol LS System 12 Control Panel The Tasseltrol LS System 12 Control...

Page 63: ...ing Head Motor Control Switch es in the DOWN Off position to deactivate the detasseling head motors Hydraulic Outrigger Fold Switches If Equipped The Hydraulic Outrigger Fold Switches located on the s...

Page 64: ...o hold the red All Up Switch in only in values greater then 0 All detasseling heads will hold this position when the pre set parameter is reached NOTE To resume automatic depth control activate the gr...

Page 65: ...Cover top photo lens and lift should move UP Do not cover any of the lenses and lift should move DOWN Cover bottom photo lens and lift should stay in position Manual Mode Machine Off When red LED is u...

Page 66: ...le in the UP rabbit icon position to achieve the rec ommended RPM to operate the detas seling head motors NOTE Detasseling heads will be available for immediate use by increasing engine RPM TASSELTROL...

Page 67: ...Machine Valve Type Press the LIFT 1 UP Switch located on the Tasseltrol Control Panel two 2 times to display the machine type selected The o p or c located to the right of NEXT on the bottom line of t...

Page 68: ...ine press the LIFT 3 UP Switch This will display the LIFTS ON OFF screen B Press the LIFT UP Switch under the cor responding lift that you want to turn on off NOTE of OFF After selecting which lifts a...

Page 69: ...hree 3 times and the display will show the cur rent setting of the Up Speed for an auto manual and all up move with a value from 01 to 10 With the value set to 01 in MAN or to 03 in AUTO and ALL the l...

Page 70: ...Set the Lift Down Speeds System must be in parameter mode before proceeding Press the LIFT 1 UP Switch six 6 times and the display will show the cur rent setting of the Down Speed for an auto manual a...

Page 71: ...etting back to approxi mately 05 With all lifts at their highest points select AUTO so all lifts move down together Correct the values for any lifts that are not close to the speed of the others NOTE...

Page 72: ...at R2 To display the Response Parameter Press the Auto Manual Switch located on the Tasseltrol Control Panel in the UP Auto position Press the On Off Switch located on the Tasseltrol Control Panel in...

Page 73: ...tion when it s light path is blocked by corn Selecting one of the four values B1 B2 B3 or B4 will set how much corn the photocell has to see before it stops moving down NOTE When B1 is selected the do...

Page 74: ...5 seconds To reactivate press the Auto Manual Switch from AUTO to MAN UAL then back to AUTO The control panel is set up with a feature that if a unit loses contact during opera tion in AUTO mode the u...

Page 75: ...N 7 DETASSELING SYSTEMS NOTE The lift will return back to normal operation when MANUAL mode is again selected To display the current supply voltage for the controller press the All Up Switch while in...

Page 76: ...lect MANUAL to save parameters and return to AU TO for automatic head adjustments Turn on the TASSELTROL power switch with the AUTO MANUAL switch in MAN position This parameter will be either o for al...

Page 77: ...ess the LIFT 1 down button to return to the SELECT MANUAL screen S I E level C7 3 SELECT MANUAL CABLE BOX sn C98 9 PAR p B1 R2 T3 L6 D Up Offset 1 2 3 typical 00 NEXT 01 06 00 Up Offset 4 5 6 typical...

Page 78: ...level when it is cool NOTE Ensure the lift cylinders are in the lowered position before checking hydraulic oil level NOTICE Ensure area is clean before changing hydraulic oil and filters to avoid cont...

Page 79: ...move bolts and cover to access Method 1 Filling Through Hydraulic Oil Fill Port Preferred Method NOTE A hydraulic oil pump is required to fill through the hydraulic oil fill port as gravity will not w...

Page 80: ...facturing Company recommends Mobilfluid 424 complying with ISO 11158 type HM HV VG 46 specifications Wheel Hub Oil Torque Hub Each wheel hub should maintain an oil level of half full at all times Less...

Page 81: ...quately coat all internal hub parts This will prevent rusting if moisture inadvertently entered the wheel hub during an oil change Engine Oil The Engine Oil Dipstick is located on the left hand side o...

Page 82: ...ooling system has been factory charged with an ethylene glycol based antifreeze Checking Coolant Level Concentration NOTE Check coolant level daily NOTICE Ethylene Glycol based antifreeze and Propylen...

Page 83: ...ours of operation whichever occurs first Refill with soft water only as hard water contains minerals which break down the anti corrosion properties of the antifreeze Further Information Refer to the e...

Page 84: ...oss of power and or fuel economy Priming Refer to the engine manufacturer s operation manual for further information Filling the Fuel Tanks 1 Shut the engine off 2 Remove fuel fill cap located on top...

Page 85: ...oval The Engine Air Intake Filter should only be removed if replacement is required Lift air cleaner latch rotate cover and remove end cap Remove filter NOTE Use care when removing the filter to ensur...

Page 86: ...progressively and constantly indicates how much air filter capacity remains NOTE Check Filter Minder reading daily Service Replace air filter when yellow indicator on the filter gauge reaches red lin...

Page 87: ...n or whenever the oil is changed whichever occurs first Fuel Filters Primary Fuel Filter Water Separator The Primary Fuel Filter located on the left hand side of engine open hood panel to access shoul...

Page 88: ...remove cover to access and replace with a new 25 micron rated Return Filter every 500 hours of operation or yearly whichever occurs first High Pressure In Line Filter Lift Dump Valves Lift Control Sy...

Page 89: ...e cleaned yearly or as required Charcoal Filter 2 Remove and replace the Charcoal Filter at the first sign of chemical odor entering the cab Recirculating Filter 3 Clean the Recirculating Filter with...

Page 90: ...required to ensure proper lubrication and optimal performance Torque Hub Seal Boot Each leg assembly has a Torque Hub Seal Boot located between the wheel motor and Torque Hub Grease Seal Boot every 5...

Page 91: ...timal performance Quad Puller Heads Lubricate each Quad Puller Head grease zerk 4 two each side twice per day morning and noon suggested Outrigger Fold Left and Right Lubricate each left and right Out...

Page 92: ...LTS Engine Drive Belt Removal Insert a 3 8 square ratchet drive into the belt tensioner Lift UP and remove the Engine Drive Belt Inspection Visually inspect the Engine Drive Belt daily Check the belt...

Page 93: ...a tire contact a local qualified tire service center The tire should be mounted on the rim as shown in the following illustration for optimal traction and tread cleaning action To install wheel tire...

Page 94: ...ts and tighten until snug 2 Following the torque sequence as shown in the following illustration turn each lug nut to a value of 100 dry ft lbs NOTE Use slow even pressure on the torque wrench Quick o...

Page 95: ...re placed at one half tire height on the front center seam of the front tire compared to the same measurement of the rear of the front tire 2 Subtract the front measurement from the rear measurement w...

Page 96: ...and shifting machine weight from side to side 4 Stop on level ground and re measure Adjust as necessary 5 Repeat procedure until desired mea surement is achieved The amount of pressure in the Air Bag...

Page 97: ...ield NOTE Replace the windshield wiper blade 39 99 cm as necessary Washing the Machine As often as possible thoroughly wash the machine and apply paint to any place where the paint is light or missing...

Page 98: ...Belt X Check Filter Minder Level X Check Hydraulic Reservoir Level X Check Battery X Check for Leaks Around the Machine X Check Windshield Washer Fluid Level if equipped X Check and Drain Primary Fuel...

Page 99: ...hange Battery X Replace Fuses and Circuit Breakers X Replace Cab Charcoal Filter if equipped X Clean Cab Fresh Air Paper Filter if equipped X Clean Cab Recirculation Filter if equipped X Check Tire Pr...

Page 100: ...lement 5 With the engine at normal operating tem perature cycle all hydraulic functions including the steering 6 Release tension on all belts 7 Use plastic bags and water resistant adhesive tape to se...

Page 101: ...age 1 Inspect the condition of and test the air pressure of all tires 2 Carefully unseal all openings that were previously sealed in the Preparing for Storage process 3 Clean and reinstall the batteri...

Page 102: ...ol bar mounting bolts 5 Reinstall the Securement Pins that were removed in Step 1 to the Ratchet Bar Mounting Bolts WARNING When transporting the detasseler observe the following to avoid serious inju...

Page 103: ...e outrigger and center tool bar Hydraulic Outrigger Fold Switches located on the side console are used to unfold fold the outriggers To unfold extend the outriggers 1 Remove the two Securement Pins in...

Page 104: ...outriggers in the FOLDED and LOCKED position when driving or transporting the machine 2 Use the flashing hazard warning lights day or night to warn other drivers unless prohibited by law 3 Know and ob...

Page 105: ...ler ramps and set the ramp spacing for the machine s tread width setting 5 Carefully release the securement restraints 6 Have an attendant help guide you off of the trailer NOTE Keep all person s away...

Page 106: ...cle NOTE Refer to the towing vehicle operator s manual to determine the safest attachment point for the vehicle NOTE The machine must be running to enable power steering functions 6 Turn the Hazard Wa...

Page 107: ...hardware NOTE The guide pin that is welded to the outrigger mount is located toward the bottom of the assembly 2 Attach left and right outrigger with sup plied hardware 3 Attach outrigger support rod...

Page 108: ...m the outside of the mount head to the outside of the cutter head mounting tube making adjustments as necessary NOTE Distance may vary depending on planting pattern 3 Ensure each Cutter Head measures...

Page 109: ...pter Plug Measure 30 76 2 cm from center of each cutter head motor Measure 30 76 2 cm from center of each cut ter head motor across each lift mount Cutter Head Bolts Located on each Cutter Head Mounti...

Page 110: ...Bolt Washer Assem bly through bottom of blade adapter plug 10 Install Cutter Blade Assembly through bottom side of Cutter Head as shown and tighten Retaining Bolt using a 9 16 socket NOTE Inspect and...

Page 111: ...rding to the following illustrations Refer to your Parts Manual for correct hardware hose lengths and hydraulic schematics NOTICE Care should be taken when installing check valve on the cutter motor t...

Page 112: ...Mount Weldment with the two Nylon Washers in the for ward most hole of the Tool Bar 2 Install the LS Sensor Mount Weldment to the Sensor Mount located on the sup port arm 3 Install the Cable Assembly...

Page 113: ...olt two on each Quad Puller Mounting Tube 4 Install two Stalk Guides onto each Quad Puller positioned as shown Install four 4 Stalk Guide Bolts 2 each side through the front side of each Stalk Guide Q...

Page 114: ...rench NOTE Always mount Deflector Shields to direct tassels away from machine 7 Install Cotter Pin on the end of each Deflector Shield Mounting Tube Install four 4 Stalk Guide Bolts through the front...

Page 115: ...sseled refer to the following steps to obtain proper tread Adjusting Tread Width 1 Park machine on level ground 2 Engage the parking brake 3 Shut engine OFF 4 Loosen the Leg Mounting Bolts located on...

Page 116: ...hine to pre vent the suspension from telescoping as shown in the following illustration 8 Raise the machine until the tires on the side being adjusted are just touching the ground To Adjust Tread Widt...

Page 117: ...ghten Leg Mounting Bolts Re tighten the Leg Brace Lock Nut Repeat previous procedure to adjust and set the legs on opposite side of machine NOTE When finished all four legs should be the same distance...

Page 118: ...Handrail Extension and set aside 3 Repeat steps to remove Handrail Exten sion on opposite side of machine NOTE Reverse steps to reinstall Handrail Extensions Handrail Pins Located on the top and bott...

Page 119: ...lace thermostat Refill to proper level with recommended coolant Engine misfires runs uneven low power Water in fuel Dirty air cleaner element Poor grade of fuel Fuel tank vent clogged Clogged fuel fil...

Page 120: ...pproved oil Inspect and tighten all fittings on suction line Replace pump External oil leaks Loose or faulty fittings Damaged o ring Faulty hose Tighten or replace Replace o ring Replace hose Entire h...

Page 121: ...o hydraulic valve set too low Fill hydraulic reservoir to proper level with approved oil Repair or replace valve Contact your local John Deere dealer for assistance No units will lower All lift arm pi...

Page 122: ...ions Faulty wire connections Faulty main wire assembly Replace control box Find short in wire repair and replace fuse Tighten nut or replace coil Find loose connection tighten Replace or repair Replac...

Page 123: ...onnector Plug correct wire assembly into proper row sensor connector assembly Entire electrical system is dead Dead battery Poor battery connection Low charging rate No charging rate Lockout Switch in...

Page 124: ...or lower sensor s path to its reflector The display will show the status of the upper and lower photo sensor on each lift assembly If the display shows a box in all upper and lower areas the unit is...

Page 125: ...assistance Faulty wire in sensor assembly refer to your Parts Manual No lights at lower photo sensor Faulty wire in connector cable refer to your Parts Manual Photo Sensor Light Status Possible Cause...

Page 126: ...Hydrostatic Drive 4 5 Identification 1 2 Intended Use 2 1 Operator Presence Switch OPS 2 6 Operator s Station 3 2 Product Warranty 1 2 Rotating Beacon 2 5 Safety Decals 2 8 Safety Messages Used In Th...

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