Grizzly G0854 Owner'S Manual Download Page 49

Page: 49 / 96

Model G0854 (Mfd. Since 08/18)

-47-

Motor & Electrical (Continued)

Symptom

Possible Cause

Possible Solution

Machine has
vibration or noisy
operation.

1. Motor(s) or components loose.

2. Belt(s) loose or worn.
3. Motor fan(s) rubbing on fan cover.

4.  Pulley loose.
5.  Machine incorrectly mounted.
6.   Motor bearings at fault.

7. Flush trimmer knives at fault.

8. Spindle/arbor bearings at fault.

9. Centrifugal switch is at fault.
10. Motor shaft bent.

1. Inspect/replace damaged bolts/nuts, and retighten

with thread locking fluid.

2. Tension/replace belt (

Page 56).

3. Fix/replace fan cover(s); replace loose/damaged

fan(s).

4.  Re-align/replace shaft, pulley set screw, and key.
5.  Tighten mounting bolts; relocate/shim machine.
6.  Test by rotating shaft; rotational grinding/loose shaft

requires bearing replacement.

7. Resharpen/replace knives; set knife alignment/

height correctly (

Page 52).

8. Test by rotating spindle/arbor; rotational grinding/

loose shaft requires bearing replacement.

9. Replace.
10. Test with dial indicator and replace motor.

Glue Spindle

Symptom

Possible Cause

Possible Solution

Glue spindle does
not rotate.

1.  Motor does not run.
2.  Too much grease added to glue spindle.
3.  Gear connection shaft stripped/broken.
4.  Gear connection shaft stuck.

1. Refer to

Page 46.

2.  Loosen pressure-relief set screw.
3.  Inspect/replace gear connection shaft.
4.  Adjust motor reducer connection plate.

Glue spindle does
not dispense
enough glue.

1. Glue flow out of adjustment.
2. Glue not fully melted, temperature setting

too low.

3. Glue spindle not making full contact with

workpiece.

4. Glue not fully melted, heater rods not

working correctly.

5.  Obstruction in glue shaft.
6.  Burnt glue in glue spindle.
7.  Glue pot thermometer not accurate.

1. Adjust glue flow (

Page 51).

2. Adjust glue pot temperature according to glue

manufacturer's directions; confirm glue temperature
using laser thermometer.

3. Adjust glue spindle (

Page 36).

4. Inspect heater rod connections; tighten if necessary.

Test heater rod amperage (top: 315W, 1.0A; lower
large: 250W, 0.9A; lower small: 160W, 0.6A);
replace if necessary.

5.  Remove obstruction from glue shaft.
6.  Remove burnt glue from glue spindle.
7.  Inspect thermocouple connections and wires for

damage/wear; repair/replace if necessary.

Glue not fully melted
in glue pot.

1. Glue pot still heating.
2. Glue pot temperature is set too low.

3. Heater rods at fault.

1. Wait until glue reaches working temperature.
2. Adjust glue pot temperature according to glue

manufacturer's directions; confirm glue temperature
using laser thermometer.

3. Inspect heater rod connections; tighten if necessary.

Test heater rod amperage (top: 315W, 1.0A; lower
large: 250W, 0.9A; lower small: 160W, 0.6A);
replace if necessary.

Summary of Contents for G0854

Page 1: ... For models manufactured since 08 18 COPYRIGHT JANUARY 2019 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC ES19664 PRINTED IN TAIWAN V1 01 19 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...RVICE 46 Troubleshooting 46 Checking Calibrating Infeed Fence Stop 50 Removing Changing Glue 51 Replacing Flush Trimmer Knives 52 Adjusting Edgebanding Coil Limit Switch 53 Checking Adjusting Conveyor Belt Tension 54 Checking Adjusting Pressure Roller Unit 55 Replacing Flush Trimmer Drive Belt 56 SECTION 8 WIRING 58 Wiring Safety Instructions 58 Electrical Panel Wiring Diagram 59 Terminal Block Wi...

Page 4: ... with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our website for an upd...

Page 5: ...uently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to decrease the risk of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur Flush Trimmer Unit Front Access Panel Extension Table Air Pressure Regulator Master Power Switch Table Fence Adjustment Coil Support Assembly Control Panel Glue Spi...

Page 6: ...and features shown below to better understand the instructions in this manual Flush Trimmer Motor 4 Dust Ports Flush Trimmer Adjustment Knobs Glue Flow Adjustment Knob Electrical Panel Doors Rear Access Panel Glue Spindle Adjustment Knob Nylon Roller Release Knob Rear Access Cover Edge Seat Height Adjustment Knob ...

Page 7: ...s flush trimmer motor OFF see Page 8 L Emergency Stop Reset Button Stops all machine functions except for glue pot heat cycle Twist clockwise to reset M Glue Pot ON OFF Switch Turns glue pot heater ON and OFF see Page 6 N Coil Support Assembly Supports edge banding coil during operation O Adjustable Guide Rollers 4 Holds edge banding coil in place during operation Adjust as needed according to siz...

Page 8: ...m roll Pneumatic Edgebanding Coil Guillotine Glue System R Glue Flow Adjustment Knob Rotate coun terclockwise to increase glue flow rotate clockwise to decrease glue flow S Glue Spindle Applies melted glue to workpiece edge T Glue Spindle Adjustment Knob Rotate counterclockwise to move spindle closer to workpiece rotate clockwise to move glue spindle farther away U Glue Pot w Lid Stores and heats ...

Page 9: ...n to increase pressure of adjustable pressure roller against edgebanding and workpiece Tighten to decrease pressure pressure rollers Pneumatic End Trimmer Guillotine Z End Trimmer Guillotine Severs leading and trailing ends of glued edgebanding AA End Trimmer Limit Switches Activate end trimmer guillotine When leading edge of workpiece triggers first switch end trimmer guillotine acti vates and ri...

Page 10: ...lts always adjust upper and lower flush trimmer cutters equally Flush Trimmer AB Adjustable Flush Trimmer Tracer Guides upper flush trimmer cutter Height adjusts simultaneously with panel feeder elevation adjustment see Page 9 for more information AC Stationary Flush Trimmer Tracer Guides lower flush trimmer cutter AD Flush Trimmer Cutters Upper and Lower Rotates at approximately 10 000 RPM and tr...

Page 11: ...operation Height is adjustable according to workpiece thickness AH Panel Feeder Elevation Handwheel Raises and lowers panel feeder according to workpiece thickness Rotate clockwise to raise panel feeder rotate counterclockwise to lower it Handwheel base features a readout that displays height in millimeters Note Panel feeder elevation handwheel also raises and lowers upper portions of flush trim m...

Page 12: ...r Release Knob Pull knob to the right to release nylon roller pressure when removing or loading edgebanding Release knob to apply pressure after edgebanding is properly loaded AO Edgebanding Seat Adjustment Knob Rotate clockwise to raise upper section of edgebanding seat rotate counterclockwise to lower upper section Adjust as necessary according to edgebanding width Note Leave approximately 1 32 ...

Page 13: ...on AT Fence Stop Allows you to quickly and easily set the infeed fence position without having to use the scale refer to Page 35 for details AU Fence Adjustment Scale Indicates position of fence relative to edgebanding thickness in millimeter increments Power Air Figure 9 Power and air fence controls components AV Master Power ON OFF Switch Turns incoming power ON and OFF AW Main Pressure Regulato...

Page 14: ...ctrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 12A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Gauge 14 AWG Plug Included Yes Plug Type 6 15 Switch Type Control Panel w Magnetic Switch Protection Motors Feed Type TEFC Capacitor Start Induction Horsepower 3 4 HP Voltage 220V Phase Single Phase Amps 3 6A Speed 1700 RPM Power Trans...

Page 15: ...PM Glue Pot Capacity 34 oz Roller Width 3 3 4 in Roller Diameter 13 16 in Max Height of Rollers 0 8 1 0 mm Edgebanding Coil Capacity 31 1 2 in Dust Collection Ports 2 4 in Dust Collection Requirement at Dust Ports 400 CFM Ea Heating Element 1135W Table Information Work Table Length 69 3 4 in Work Table Width 10 1 2 in Construction Housing Aluminum Frame Steel Rollers Rubber Paint Type Finish Powde...

Page 16: ...anding Guillotine Pneumatic End Trimming Guillotine Upper and Lower Trimming Units with Analog Readout Adjustable Infeed Fence for Different Edgebanding Thicknesses Extendable Side Bar to Accommodate Larger Panels Digital Control Panel Teflon Coated Glue Pot With 5 Heating Elements and Motorized Glue Spreader 31 1 2 Tape Coil Support Two 4 Dust Ports Built In Air Regulator and Filter for Pneumatic...

Page 17: ...id proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instr...

Page 18: ...h moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur ...

Page 19: ...QUATE VENTILATION When melted edgebanding glue pellets can produce vapors and fumes that may irritate the nose throat and respiratory tract Only operate this machine with proper ventilation near work area HAND PLACEMENT The gap between the con veyor belt and support table increases risk of pinching or crushing injuries Minimize this risk by keeping fingers clear of infeed area when feeding workpie...

Page 20: ... or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area N...

Page 21: ...y extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 12 AWG Maximum Length Shorter is Better 50 ft Figure 10 Typical 6 15 plug and receptacle Grounding Pin Current Carrying Prongs 6 15 PLUG GROUNDED 6 15 RECEPTACLE Grounding Requirements This machine MUST...

Page 22: ...d with the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine This machine presents serious injury hazards to untrained users Read t...

Page 23: ...ke of expediency replacements can be obtained at your local hardware store Loose Item Inventory Figure 11 Qty A Coil Support Mounting Arm 1 B Panel Feeder Elevation Handwheel 1 C Glue Pot Lid 1 D Grease Gun 1 Hardware Bag Contents Figure 13 Qty G Adjustable Guide Roller Assemblies 4 Threaded Roller Shafts M8 1 25 x 12 x 52L 4 Bushings 4 Flat Washers 8mm 4 Roller Slide Nuts M8 1 25 4 H Coil Support...

Page 24: ... 22 Model G0854 Mfd Since 08 18 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw ...

Page 25: ...ce described in this manual See below for required space allocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this t...

Page 26: ...g bolts are located at rear left and right corners of machine To lift and place machine 1 Position crate with machine as close to installation location as possible 2 Remove top of crate then remove plastic wrap and small items packed around machine 3 Unbolt machine from pallet Figure 15 Example of inserting forks for lifting edgebander It is always best to place machine on as flat a surface as pos...

Page 27: ...assembly process refer to Needed for Setup and gather all listed items To ensure the assembly process goes smoothly first clean any parts that are cov ered or coated in heavy duty rust preventative if applicable Figure 17 Location of cap screws and washers securing control panel upside down for shipping 2 Mount control panel upright with fasteners removed during Step 1 see Figure 18 3 Remove pre i...

Page 28: ...igure 21 Coil support arm installed x 2 6 Remove 1 pre installed M10 1 5 lock nut 1 pre installed M10 1 5 hex nut and 2 10mm fender washers from coil support stud see Figure 22 Note Leave 1 M10 1 5 hex nut and 1 10mm fender washer installed at end of stud Coil Support Arm 7 Thread stud up through bottom of coil support arm see Figure 23 Figure 23 Stud threaded into coil support arm Figure 22 Coil ...

Page 29: ...ler assemblies in each of the remaining slots Figure 26 Guide roller assembly and slide nut 1 of 4 Figure 27 Guide roller installed in coil support slot 10 Remove slide nut from each of four guide roller assemblies see Figure 26 Figure 24 Stud secured against coil support arm 9 Install coil support assembly on stud and secure with remaining M10 1 5 lock nut and 10mm fender washer removed in Step 6...

Page 30: ...ipping blocks to be removed 14 Remove shipping tag from rear access cover then open cover and remove shipping tag from end trimming guillotine see Figures 30 31 Figure 30 Location of rear access cover shipping tag to be removed Figure 31 Location of end trimming guillotine shipping tag to be removed 15 Pull out extension table see Figure 32 as far as it goes Figure 32 Extension table extended Pane...

Page 31: ...t and storage This rust preventative works extremely well but it will take a little time to clean Be patient and do a thorough job cleaning There are many ways to remove this rust preven tative but the following steps work well in a wide variety of situations Always follow the manufac turer s instructions with any cleaning product you use and make sure you work in a well ventilated area to minimiz...

Page 32: ...ecure in place with hose clamps 2 Tug hoses to make sure they do not come off A tight fit is necessary for proper performance Required CFM at Each Dust Port 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must consider these variables 1 CFM rating of the dust collector 2 hose type and length between the dust col lector ...

Page 33: ...mergency Stop button works correctly Safety limit switches work correctly To test run machine 1 Read and follow safety instructions at begin ning of manual take all required safety pre cautions and make sure all previous setup assembly steps in this manual have been followed and completed 2 Ensure panel feeder is closed and locked and rear access door is closed If either of these items is not prop...

Page 34: ...t a time If no ON buttons illuminate or motors turn ON the rear access door safety limit switch is working correctly Proceed to Step 16 If any ON buttons illuminate or motors turn ON immediately turn master power switch OFF and disconnect machine from power The rear access door safety limit switch is not working correctly This safety feature must work correctly before proceeding with regular opera...

Page 35: ...eceives edgebanded workpiece at outfeed end of machine 15 When finished stops machine turns it OFF and disconnects it from power and air supply The purpose of this overview is to provide the nov ice machine operator with a basic understanding of how the machine is used during operation so the machine controls components discussed later in this manual are easier to understand Due to the generic nat...

Page 36: ...workpiece thickness in millimeters 2 Loosen panel feeder lock lever see Figure 41 Panel Feeder Elevation 3 If required carefully add glue pellets until glue reaches 3 4 2cm below top of glue pot then close glue pot lid and close rear access door Tip Add small amounts of glue pellets fre quently for better melting consistency Figure 40 Checking glue level in glue pot Glue Pot is Full When Glue Reac...

Page 37: ...ween stop bolt and stop plate as shown in Figure 44 Figure 44 Using infeed fence stop to set infeed fence position 4 Rotate knurled cylinder until stop plate press es firmly against scrap piece then tighten infeed fence lock lever to secure setting Infeed Fence Position Setting Infeed Fence Position The infeed fence position is set according to the edgebanding thickness There are two methods for s...

Page 38: ...ure 45 If workpiece edge makes solid contact with glue spindle and entire length of fence glue spindle is properly positioned and no adjustment is necessary If workpiece does not make solid contact with glue spindle and entire length of fence glue spindle is not properly posi tioned Proceed to Step 4 4 Use glue spindle adjustment knob on rear of machine see Figure 46 to adjust glue spindle positio...

Page 39: ...ing Edgebanding Coil The edgebanding coil not included is a coiled strip of wood or plastic veneer that is automatically fed into the edgebander and glued to the workpiece edge during the edgebanding process The Model G0854 Automatic Edgebander uses edgebanding tape from 1 2 13 4 wide For best results the edgebanding tape width must be slightly greater than the workpiece thick ness The excess edge...

Page 40: ... of edgebanding seat see Figure 50 Note Nylon roller release knob is spring loaded Hold it in released position to the right while you manually move edgebanding tape past roller 8 Rotate edgebanding seat adjustment knob counterclockwise to lower upper portion of seat until edgebanding tape has just enough room to move freely back and forth Leave approximately 1 32 vertical play 9 Loosen edgebandin...

Page 41: ...settings are correct Note Glue spindle motor won t turn ON if Emergency Stop button is pressed For long workpieces that extend beyond the length of the table it may be helpful to set up roller stands at either end of the table to add additional workpiece support during operations To perform edgebanding operation 1 Read and follow all safety and initial setup instructions described earlier in this ...

Page 42: ...es to feed workpiece through 8 Wait for glue pot to reach working tempera ture Machine is now ready to begin edge banding 9 Press panel feeder and flush trimmer ON but tons to turn motors ON see Figure 52 10 Place straight edge of workpiece on infeed end of table and press it firmly against infeed fence as shown in Figure 53 Figure 53 Example of placing workpiece on table in preparation for edgeba...

Page 43: ...328 Red Oak T27182 2 0mm x 7 8 x 328 Maple T27183 2 0mm x 7 8 x 328 Red Oak Figure 56 Grizzly non glued veneer edgebanding coils T27174 shown T27707 Edgebanding Glue Pellets 44 lb We ve combined the newest hot melt technology with special additives to create low density glue pellets with the highest possible bonding strength This provides greater efficiency higher productiv ity and practically inv...

Page 44: ...ders and when you re just in the mood to use some hand tools Figure 60 Grizzly edgebanding hand tools G7914 G7916 G7915 G7911 G0825 Portable Edgebander w Case Kit Easily apply edgebanding from 3 8 to 21 2 wide along straight runs around bends and inside cor ners This machine combines the great features of a stationary edgebanding machine hot melt glue application speed feeding and temperature cont...

Page 45: ...nce or service Weekly Maintenance Clean off any glue residue on machine Drain water in air filter collection cups Lubricate flush trimmer adjustment shafts see Page 45 Clean and lubricate guillotine assemblies Blow dust out of motor fans with compressed air Monthly Check Clean vacuum dust buildup from all edge banding components and motors Lubricate edgebanding feed gears see Page 45 Lubricate flu...

Page 46: ...ase Gun 1 Shop Rags As Needed The glue spindle requires lubrication every 30 hours of operation to ensure smooth operation and prevent premature failure It is lubricated by a grease fitting on the back of the machine see Figure 65 To lubricate the glue spindle wipe grease fitting clean and use a grease gun to pump a small amount of grease into fitting then wipe away any excess grease with a rag Fi...

Page 47: ...rheads a few times to evenly distribute the oil Figure 66 Lubrication points on flush trimmer adjustment shafts Edgebanding Feed Gear Lube Type T26419 or NLGI 2 Equivalent Lube Amount As Needed Lube Frequency Monthly Item s Needed Qty Grease Brush 1 Stiff Brush 1 Mineral Spirits As Needed Shop Rags As Needed The edgebanding feed gear see Figure 67 requires lubrication monthly to ensure smooth oper...

Page 48: ...t replace switch 3 Close and secure panel feeder rear access panel 4 Test for good contacts correct wiring 5 Ensure circuit is sized correctly and free of shorts reset circuit breaker replace fuse 6 Ensure correct power supply voltage circuit size 7 Ensure incoming air pressure is at least 6 SCFM 100 PSI adjust air pressure regulator to 100 PSI 8 Allow glue pot to reach 180 C 356 F 9 Check replace...

Page 49: ...r to Page 46 2 Loosen pressure relief set screw 3 Inspect replace gear connection shaft 4 Adjust motor reducer connection plate Glue spindle does not dispense enough glue 1 Glue flow out of adjustment 2 Glue not fully melted temperature setting too low 3 Glue spindle not making full contact with workpiece 4 Glue not fully melted heater rods not working correctly 5 Obstruction in glue shaft 6 Burnt...

Page 50: ... Motor does not run 2 Belt is loose damaged broken 1 Refer to Page 46 2 Inspect replace belt Page 56 Flush trimmer does not trim proper amount of edgebanding 1 Cutterheads not properly adjusted 1 Properly adjust cutterheads Page 37 Cutterheads lose RPM during operation 1 Belt is loose damaged broken 2 Cutterhead knives are dull broken 1 Inspect replace belt Page 56 2 Inspect replace knives Page 52...

Page 51: ... 1 End trimmer limit switches out of adjustment 1 Properly adjust end trimmer limit switches Page 37 Too much little edgebanding left on top or bottom of workpiece 1 Flush trimmer cutterheads not properly adjusted 1 Properly adjust flush trimmer cutterheads Page 37 Scrape marks on face of edgebanding 1 Debris sharp edges burrs extra glue obstructing path of edgebanding 1 Inspect entire path of edg...

Page 52: ...odically checked for accuracy and if neces sary calibrated To check calibrate infeed fence stop 1 DISCONNECT MACHINE FROM POWER AND AIR 2 Loosen infeed fence lock lever rotate knurled cylinder clockwise until stop plate contacts stop bolt then retighten lock lever see Figure 68 3 Check fence scale see Figure 68 If fence scale reads 0 infeed fence stop is calibrated and no adjustment is necessary I...

Page 53: ... block of glue out of glue pot see Figure 71 Note Be careful not to scratch glue pot sur face 5 Turn machine OFF and allow glue pot to completely cool 6 Clean any remaining glue and debris from bottom and sides of glue pot 7 Carefully add glue pellets until they reach 3 4 2cm below top of glue pot 8 Turn machine ON and allow glue pot to reach operating temperature 9 When glue pellets are completel...

Page 54: ...erhead knives 1 DISCONNECT MACHINE FROM POWER AND AIR 2 Unlock and open panel feeder then raise it all the way up 3 Rotate upper or lower cutterhead until knife lock and set screw are accessible as shown in Figures 72 73 4 Loosen set screw see Figure 74 remove knife being careful not to drop or misplace block install new knife then retighten set screw Figure 72 Example of lower flush trimmer knife...

Page 55: ...ing move switch toward infeed table then retighten adjustment screws If guillotine leaves too much excess edge banding move switch toward outfeed table then retighten adjustment screws When the leading edge of the workpiece triggers the switch the end trimmer guillotine moves into cut position When the workpiece passes over and releases the switch the edgebanding coil guillotine activates and the ...

Page 56: ...lace 8kg 171 2 lbs of downward force on conveyor belt as illustrated in label on panel feeder see Figure 76 If there is 3cm 11 8 of deflection con veyor belt is properly tensioned and no adjustment is necessary If there is not 3cm 11 8 of deflection con veyor belt is not properly tensioned and requires adjustment Proceed to Step 4 Figure 76 Conveyor belt tension label located on inside of panel fe...

Page 57: ...et ting poor bonding results you may need to adjust the pressure roller Properly adjusting the pressure roller unit is largely a matter of trial and error Your results may vary depending on the glue type glue tem perature workpiece thickness and edgebanding thickness Always use a test piece to verify your settings after adjusting the pressure roller unit Figure 79 Workpiece placed against infeed f...

Page 58: ...r intended workpiece through edgebander to verify satisfactory results If necessary repeat Steps 2 11 Replacing Flush Trimmer Drive Belt The flush trimming motor transfers power through a serpentine drive belt see Figure 81 The belt is tensioned automatically by the weight of the motor and does not require adjustment However if it becomes worn cracked frayed broken or otherwise damaged in any way ...

Page 59: ... screw from Step 4 9 Close rear access cover and panel Figure 85 Location of motor contact bar 3 Open rear access cover and panel 4 Loosen cap screw shown in Figure 82 Figure 82 Location of cap screw to loosen when changing flush trimmer drive belt 5 Raise motor by hand then support it with a 4 x 4 x 7 wood block to release belt tension see Figure 83 Figure 83 Flush trimmer motor raised and suppor...

Page 60: ...s MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait ...

Page 61: ...Model G0854 Mfd Since 08 18 59 READ ELECTRICAL SAFETY ON PAGE 58 Electrical Panel Wiring Diagram ...

Page 62: ... 60 Model G0854 Mfd Since 08 18 READ ELECTRICAL SAFETY ON PAGE 58 Terminal Block Wiring Diagram Control Panel ...

Page 63: ...ince 08 18 61 READ ELECTRICAL SAFETY ON PAGE 58 Motor Wiring Diagrams Glue Spindle Motor Conveyor Motor Flush Trimmer Motor 3 4HP 220V 1 Phase 60Hz Nylon Flexible Conduit 3 4HP 220V 1 Phase 60Hz 1 3HP 220V 1 Phase 60Hz ...

Page 64: ...el G0854 Mfd Since 08 18 READ ELECTRICAL SAFETY ON PAGE 58 Electrical Photos Figure 86 Electrical panel Figure 87 Glue spindle motor wiring Figure 88 Flush trimmer motor wiring Figure 89 Conveyor motor wiring ...

Page 65: ...ectrical Schematics Power Supply 220V 60Hz QF1 Main Switch 20A Conveyor Motor 220V 1 Ph 60Hz 3 4HP Glue Spindle Motor 220V 1 Ph 60Hz 1 3HP Flush Trimmer Motor 220V 1 Ph 60Hz 3 4HP Glue Pot Heater To Diagram 3 To Glue Pot To Diagram 2 To Diagram 2 R1 S1 R1 S1 Diagram 1 ...

Page 66: ...oller End Trimmer Guillotine Cylinders End Trimmer Guillotine Timer setting 0 1 sec End Trimmer Guillotine Cylinders parallel movement Edgebanding Guillotine Cylinders Edgebanding Guillotine Timer setting 0 3 sec To Diagram 1 To Diagram 1 To Diagram 3 To Diagram 3 To Diagram 1 R1 S1 MIC1 32 33 14 16 15 17 Diagram 2 ...

Page 67: ...e 08 18 65 READ ELECTRICAL SAFETY ON PAGE 58 Conveyor Motor ON OFF Conveyor Light Glue Spindle Motor ON OFF Glue Spindle Light Flush Trimmer Motor ON OFF Flush Trimmer Light To Diagram 2 To Diagram 2 To Diagram 1 Diagram 3 ...

Page 68: ...fy pneumatic system components Seek assistance from a professional pneumatic technician when ever servicing or repairing the pneumatic system Main Regulator Solenoid Bank End Trimmer Guillotine Edgebanding Guillotine 4 5 6 2 3 1 Pressurized when solenoid is NOT ACTIVE Pressurized when solenoid is ACTIVE Always pressurized ...

Page 69: ...Page Cover Panels Page 70 Edgebanding Guillotine Page 75 Glue Pot Cover Page 85 Glue Pot Page 86 Edgebanding Feeder Page 81 Edgebanding Intake Assembly Page 78 Glue Spindle Motor Page 87 Upper Flush Trimmer Page 88 Lower Flush Trimmer Page 89 Panel Feeder Elevation Page 71 Panel Feeder Lock Page 74 Control Panel Page 68 Coil Support Page 77 Panel Feeder Page 72 Vertical Edgebanding Guide Glue Spin...

Page 70: ...arts Store 1 2 3 4 5 6 7 8 9 10 11 12 13 15 6 16 12 18 21 22 23 19 20 13 14 24 32 44 45 61 68 69 57 56 55 54 53 58 70 39 67 74 66 65 71 64 63 62 61 17 27 28 29 30 29 31 33 34 35 73 26 25 36 60 59 37 39 40 38 41 42 46 12 11 43 47 48 49 52 51 50 72 75 76 50 77 40 39 Main Table parts main table ...

Page 71: ...K WASHER 6MM 18 P08540018 HEX BOLT M8 1 25 X 12 56 P08540056 FLAT WASHER 6MM 19 P08540019 EXTENSION BRACKET BLOCK 57 P08540057 FILTER LUBRICATOR REG FONRAY 1508 20 P08540020 BUSHING 58 P08540058 PHLP HD SCR M6 1 X 12 21 P08540021 NEEDLE BEARING HK1010 59 P08540059 HEX NUT M6 1 22 P08540022 FLAT WASHER 10MM 60 P08540060 CAP SCREW M6 1 X 25 23 P08540023 ROLLER 100 X 20MM 61 P08540061 PHLP HD SCR M5 ...

Page 72: ...4 7 105 P08540105 REAR COVER HANDLE 120 P08540120 CABLE TIE WHITE 106 P08540106 LIMIT SWITCH SNZ AZD S11 2A 400V 121 P08540121 FLAT WASHER 5MM 107 P08540107 REAR COVER 122 P08540122 FLANGE BOLT M5 8 X 8 108 P08540108 FRONT COVER 123 P08540123 KNOB 10 LOBE 60MM 109 P08540109 PANEL FEEDER HOUSING 124 P08540124 CAP SCREW M6 1 X 20 110 P08540110 TOP COVER 125 P08540125 HINGE PLATE 111 P08540111 FLANGE...

Page 73: ...CK WASHER 8MM 206 P08540206 ADAPTER SHAFT 223 P08540223 SET SCREW M8 1 25 X 16 207 P08540207 BEARING SLEEVE 224 P08540224 CAP SCREW M8 1 25 X 30 208 P08540208 BEARING CAP 225 P08540225 HEX NUT M8 1 25 209 P08540209 SLIDER BRACKET 226 P08540226 HEX NUT M8 1 25 THIN 210 P08540210 HANDWHEEL 2 SPOKE 165MM W HANDLE 227 P08540227 HEX BOLT M8 1 25 X 12 211 P08540211 SET SCREW M8 1 25 X 10 228 P08540228 C...

Page 74: ...e to visit our Parts Store 318 327 303 304 309 301 310 315 316 326 336 337 338 339 340 317 302 320 312 305 312 331 308 307 311 335 321 322 323 332 333 334 306 324 314 325 313 319 328 329 330 319 1 319 2 319 3 319 4 319 5 319 6 319 7 319 8 319 9 Panel Feeder parts panel feeder ...

Page 75: ...5 X 80 326 P08540326 CAP SCREW M8 1 25 X 40 311 P08540311 EXT RETAINING RING 18MM 327 P08540327 FLAT WASHER 20 X 30 X 5MM 312 P08540312 DRIVE ROLLER GASKET 328 P08540328 WAVE TUBE N MGN16 15B ST 313 P08540313 GEARBOX NMRV040 1 60 329 P08540329 CONDUIT 30 NGN 12B 50 RIBBED 314 P08540314 REDUCER FLANGE 330 P08540330 MOTOR CORD 16G 4W 40 315 P08540315 HEX BOLT M8 1 25 X 90 331 P08540331 BUSHING 316 P...

Page 76: ...04 P08540404 CAP SCREW M8 1 25 X 20 416 P08540416 PHLP HD SCR M4 7 X 30 405 P08540405 CONVEYOR LOCK BRACKET 417 P08540417 LIMIT SWITCH SNZ AZD S11 2A 400V 406 P08540406 SWITCH CONTACT PLATE 417 1 P08540417 1 LIMIT SWITCH KEY 407 P08540407 HEX NUT M6 1 418 P08540418 ADJUSTABLE HANDLE M10 1 5 X 35 92L 408 P08540408 PHLP HD SCR M4 7 X 8 419 P08540419 FENDER WASHER 10MM 409 P08540409 BUTTON HD CAP SCR...

Page 77: ... 514 P08540514 PNEUMATIC CYLINDER ASSEMBLY 503 P08540503 CUTTER SUPPORT PLATE 515 P08540515 SET SCREW M10 1 5 X 90 504 P08540504 CUTTER ALIGNMENT PLATE 516 P08540516 HEX BOLT M6 1 X 70 505 P08540505 CUTTER LOCATING BLOCK 517 P08540517 FLAT WASHER 6MM 506 P08540506 CUTTER 518 P08540518 HEX NUT M10 1 5 507 P08540507 CYLINDER MOUNTING PLATE 519 P08540519 ROLL PIN 4 X 12 508 P08540508 FLAT HD CAP SCR ...

Page 78: ...OCK 617 P08540617 LOCK WASHER 6MM 607 P08540607 MOTOR MOUNTING BRACKET 618 P08540618 FLAT WASHER 6MM 608 P08540608 LOCK COLLAR 619 P08540619 HEX BOLT M8 1 25 X 25 609 P08540609 COMPRESSION SPRING 7 X 22 X 1 5 620 P08540620 LOCK WASHER 8MM 610 P08540610 CAP SCREW M6 1 X 10 621 P08540621 FLAT WASHER 8MM 611 P08540611 MOTOR 3 4HP 220V 1 PH TRIM ROUTER 622 P08540622 SET SCREW M6 1 X 6 611 1 P08540611 ...

Page 79: ... 711 P08540711 CAP SCREW M8 1 25 X 20 702 P08540702 COIL SUPPORT 712 P08540712 FLAT WASHER 8MM 703 P08540703 ROLLER LOCK PLATE M8 1 25 713 P08540713 LOCK WASHER 8MM 704 P08540704 BANDING TENSION ROLLER 40 X 25MM 714 P08540714 BANDING ROLLER 375 X 40MM 705 P08540705 FENDER WASHER 10MM 715 P08540715 INT RETAINING RING 32MM 706 P08540706 HEX NUT M10 1 5 716 P08540716 BALL BEARING 6201ZZ 707 P08540707...

Page 80: ...ON REF PART DESCRIPTION 800 P08540800 EDGEBANDING INTAKE ASSEMBLY 805 P08540805 FLAT WASHER 5MM 801 P08540801 GUIDE INNER 806 P08540806 HEX BOLT M8 1 25 X 12 802 P08540802 GUIDE OUTER 807 P08540807 FLANGE NUT M8 1 25 803 P08540803 SHOULDER BOLT M5 8 X 8 8 X 18 808 P08540808 FLAT WASHER 6MM 804 P08540804 KNOB 4 LOBE M5 8 809 P08540809 CAP SCREW M6 1 X 10 parts edgebanding intake assembly ...

Page 81: ...1 CLEVIS ROD END 905 P08540905 WHEEL SPINDLE 15 X 80MM INNER 922 P08540922 HEX NUT M6 1 906 P08540906 T PLATE SUPPORT BLOCK 923 P08540923 LOCK NUT M6 1 907 P08540907 BASE PLATE TOP BLOCK 924 P08540924 BUTTON HD CAP SCR M5 8 X 8 908 P08540908 FLAT HD CAP SCR M6 1 X 12 925 P08540925 OIL EMBEDDED SLEEVE DU1520 909 P08540909 FLAT WASHER 8MM 926 P08540926 BASE PLATE 910 P08540910 CAP SCREW M6 1 X 16 92...

Page 82: ...001 FENCE MOUNTING PLATE 1010 P08541010 ADJUSTABLE HANDLE M8 1 25 82L 1002 P08541002 LIMIT BLOCK 1011 P08541011 FENDER WASHER 8 X 30 X 3MM 1003 P08541003 FENCE SLIDER 1012 P08541012 CAP SCREW M8 1 25 X 55 1004 P08541004 SLIDER BLOCK 1013 P08541013 LOCK WASHER 6MM 1005 P08541005 FENCE 1014 P08541014 LOCK WASHER 8MM 1006 P08541006 STUD DE M8 1 25 X 160 10 1015 P08541015 CAP SCREW M5 8 X 12 1007 P085...

Page 83: ...ND MM M8 1 25 M6 1 82L 1131 P08541131 KNOB 4 LOBE M8 1 25 1108 P08541108 FLAT HD CAP SCR M8 1 25 X 40 1132 P08541132 BALL BEARING 608ZZ 1109 P08541109 TENSION WHEEL 40 X 60MM PLASTIC 1133 P08541133 E CLIP 7MM 1110 P08541110 GEAR 1134 P08541134 FLAT WASHER 6MM 1111 P08541111 FIXED BRACKET 1135 P08541135 CONNECTOR PLATE 1112 P08541112 WHEEL SHAFT W GEAR 1136 P08541136 STAND OFF HEX M6 1 X 52 60L 111...

Page 84: ... Store 1201 1202 1224 1225 1226 1238 1227 1228 1229 1230 1231 1232 1233 1234 1235 1236 1237 1244 1240 1241 1242 1214 1215 1212 1239 1218 1211 1219 1213 1206 1207 1208 1209 1210 1217 1240 1203 1204 1205 1216 1243 1222 1221 1220 1223 1200 1245 1240 1246 End Trimmer Guillotine end trimmer guillotine ...

Page 85: ... P08541209 FLAT WASHER 17 X 25 X 2MM CP 1233 P08541233 AIR CYLINDER 1210 P08541210 COMPRESSION SPRING 1 X 16 X 150MM 1234 P08541234 CAP SCREW M6 1 X 20 1211 P08541211 LIMIT SWITCH OMRON D4MC 5020 25A 250V 1235 P08541235 PNEUMATIC CYLINDER ASSEMBLY 1212 P08541212 CAP SCREW M6 1 X 12 1236 P08541236 CAP SCREW M6 1 X 60 1213 P08541213 LIMIT SWITCH BRACKET 1237 P08541237 CYLINDER SUPPORT PLATE 1214 P08...

Page 86: ...306 P08541306 PROTECTION PLATE 1404 P08541404 FLAT WASHER 25 X 35 X 1MM 1307 P08541307 SPRING PLATE 1405 P08541405 SPANNER NUT W BEARING LOCK WASHER 1308 P08541308 HEX BOLT M5 8 X 10 1406 P08541406 BALL BEARING 6005ZZ 1309 P08541309 LOCK WASHER 5MM 1407 P08541407 BUSHING 1310 P08541310 BUTTON HD CAP SCR M4 7 X 10 1408 P08541408 COLLAR 1311 P08541311 SET SCREW M6 1 X 6 1409 P08541409 INT RETAINING ...

Page 87: ... LOCK WASHER 6MM 1507 P08541507 BOTTOM COVER PLATE 1530 P08541530 KNOB BOLT 4 LOBE M6 1 X 75 1508 P08541508 GUIDE BRACKET 1531 P08541531 HEAT ROD MOUNTING PLATE 1509 P08541509 BLOCK PIN 1532 P08541532 FLANGE BOLT M6 1 X 8 1510 P08541510 ADJUSTMENT BLOCK 1533 P08541533 HEX BOLT M6 1 X 16 1511 P08541511 SUPPORT PLATE 1534 P08541534 SET SCREW M6 1 X 8 1512 P08541512 GLUE POT HEATING ELEMENT 1535 P085...

Page 88: ...04 P08541604 GLUE POT GASKET 1619 P08541619 CAP SCREW M5 8 X 12 1605 P08541605 HEATING ELEMENT 220V 160W 1620 P08541620 BELLEVILLE LOCK WASHER 6MM 1606 P08541606 HEATING ELEMENT 220V 250W 1621 P08541621 CAP SCREW M6 1 X 20 1607 P08541607 BRASS TUBING 300 X 4MM 1622 P08541622 FLAT WASHER 6MM 1608 P08541608 STRAIN RELIEF TYPE 1 PG11 1623 P08541623 FLAT HD CAP SCR M6 1 X 20 1609 P08541609 JUNCTION BO...

Page 89: ... BUSHING 1708 P08541708 EXT RETAINING RING 25MM 1725 P08541725 SET SCREW M8 1 25 X 65 1709 P08541709 GEAR 21T 1726 P08541726 CAP SCREW M8 1 25 X 20 1710 P08541710 KNOB M8 1 25 D30 ROUND KN 1727 P08541727 FLAT WASHER 8MM 1711 P08541711 STUD FT M8 1 25 X 180 1728 P08541728 LOCK WASHER 8MM 1712 P08541712 CLEVIS ROD END 1729 P08541729 CAP SCREW M6 1 X 90 1713 P08541713 HEX NUT M8 1 25 1730 P08541730 F...

Page 90: ...LOCK NUT M6 1 1811 P08541811 CONNECTION PLATE 1842 P08541842 FLUSH TRIMMER SPINDLE UPPER 1812 P08541812 FLAT HD CAP SCR M4 7 X 8 1843 P08541843 CAP SCREW M5 8 X 20 1813 P08541813 FLAT PULLEY 1844 P08541844 FLUSH TRIMMER ASSEMBLY UPPER 1814 P08541814 THREADED ROD M12 1 75 X 104 1844 1 P08541844 1 FLUSH TRIMMER CUTTERHEAD UPPER 1815 P08541815 HEX NUT M12 1 75 1844 2 P08541844 2 CUTTERHEAD BLOCK UPPE...

Page 91: ...909 WAVY WASHER 8MM 1935 1 P08541935 1 FLUSH TRIMMER CUTTERHEAD LOWER 1910 P08541910 ADAPTER SHAFT M8 1 25 1935 2 P08541935 2 CUTTERHEAD BLOCK LOWER 1911 P08541911 KNOB 4 LOBE M8 1 25 1935 3 P08541935 3 CUTTERHEAD KNIFE LOWER 1912 P08541912 STUD FT M8 1 25 X 125 1935 4 P08541935 4 SET SCREW M6 1 X 16 DOG PT 1913 P08541913 HEX NUT M8 1 25 1936 P08541936 SPANNER NUT M10 75 1914 P08541914 CONNECTION ...

Page 92: ...9MM 2007 P08542007 CONTACTOR SHIHLIN S P11S 220V 2020 P08542020 DIN RAIL 35 X 6 5 X 121MM 2008 P08542008 OL RELAY SHIHLIN MR 32S 2 5 1 6 2 5A 2021 P08542021 DIN RAIL 35 X 6 5 X 210MM 2009 P08542009 OL RELAY SHIHLIN MR 32S 4 2 5 4A 2022 P08542022 DIN RAIL 35 X 6 5 X 140MM 2010 P08542010 OL RELAY SHIHLIN MR 32S 6 3 4 6 3A 2023 P08542023 DIN RAIL 35 X 6 5 X 178MM 2011 P08542011 FUSE HOLDER PMX 10 X 3...

Page 93: ...ight 633 lbs Date S N Mfd for Grizzly in Taiwan To reduce the risk of serious personal injury while using this machine 1 Read and understand owner s manual before starting 2 Always wear approved safety glasses and a respirator 3 Only plug power cord into a grounded outlet 4 Disconnect power and allow hot parts to cool before adjusting or servicing machine 5 Make sure machine is properly set up and...

Page 94: ...DING THICKNESS LABEL 2209 P08542209 MACHINE VOLTAGE LABEL 2205 P08542205 COUNTER ROTATION LABEL Set air pressure at 100 PSI for optimal performance INJURY SHOCK HAZARD Disconnect power before adjustments maintenance or service Lubricate every 30 hours with NLGI 2 grease or equivalent 2201 2201 2201 2201 2201 2202 2203 2204 2205 2206 2207 2208 2209 Safety labels help reduce the risk of serious inju...

Page 95: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

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