Golden Dragon XML6125CLE, Repair Manual

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High-voltage battery interface
Cable gland 2-M25x1.5
Coolant in
Form tube end 1 inch
The Min engaged lengh of thread is 12mm;
Screw grade:8.8; Toqure is 20Nm;
Coolant out
Form tube end 1 inch
Ground
The Min engaged length
of thread is 12mm.
Toqure is 20Nm
M8×1.25 b 16
VMU interface
Encoder interface
Vent
Warning
8-?
+0.22
0
THRU
Specifications
Wire size
Material
Voltage
Colour
Units
-
V
A
A
°C
-
Values
1/0
Under-hood contaminant resistant
340
490
150
According to high-voltage battery voltage
Orange
Continuous current rating
Peak current rating
Temperature rating
-
Shielded
Yes-Mandatory
High-voltage battery - Cable specifications
H
Error signal for high-voltage contactor purposes(Active high)
22-20
Output
Bi-directiona
22-20 K
Hazardous voltage interlock loop signal 2
Bi-directiona
22-20 J
Hazardous voltage interlock loop signal 1
Bi-directiona
22-20
Bi-directiona
22-20
D
High level of differential signal CAN2.
C
Low level of differential signal CAN2.
Bi-directiona
22-20 B
High level of differential signal CAN1.
Bi-directiona
22-20 A
Low level of differential signal CAN1.
22-20 G
Input Enable signal to activate the motor controller.（(Active high）
22-20
22-20
M
L
HVIL 2
HVIL 1
CAN2H
CAN2L
CAN1H
CAN1L
IGNITION
Reference
Must connect to the vehicle chassis (frame).
22-20
22-20
Power
Pos Signal Names Types AWG
VMU/ECU interface harness - Plug pinout specifications
Positive power wire of the motor controller.
Must be connected to the auxiliary battery using the
fuse type shown in table
Descriptions
E
F
Bending radius
-
Cable diamter x4
Auxiliary battery - Fuse specifications
Units
A
-
Specifications
Current rating
Fuse type
Values（24V)
10
Fast-acting
1 Area
2 Area
4 Area
3 Area
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
BLANKING PLUGS
HW-1734 T=15Nm
O-RING SEAL
HW-1754
SHCS M6x1x27-8.8
HW-1994 Combination screw plate
T=10Nm
1 Area
2 Area
4 Area
HW-1706 DC lug(Positive)
HW-1945 DC Lug(Negtive)
3 Area
T=15Nm T=12Nm
Product nameplate
mounting position
Emergency
stop
Technical Requirement
1、Cooling：
a)40% water & 60% glycol.
b)The temperature of the coolant of inlet should never exceed 65°C
2、The length of grounding strap should as short as possible（Prepared by user):AWG 1/0(50mm
2
)is
recommended;
3、Phase cable between controller and motor (Prepared by PEPS)：
a)Recommended bending radius is equal to 8 x diameter of the cable used;
b)There is room for air to circulate around the cables.
c)Cables are protected from being hit by gravel when installed in the vehicle;
d)Cables are secured in parallel using fasteners every 40cm or less;
e)Cables are secured no more than 30cm from the exit of the controller or motor cable glands;
f)Specification:AWG1(43mm
2
)
4、Encoder/temperature interface harness between motor and drive,330mm is recommended(Prepared by PEPS):
a)The actual cable length is determined by the requirements of each vehicle integrator,less than 4m;
b)Recommended cable bending radius is equal to 4xdiameter of the cable used;
5、Harness for connecting high-voltage battery (Hareness prepared by user):
6、Harness for connecting the VMU interface (Hareness prepared by user):
Recommended bending radius is equal to 4 x diameter of the harness used;
7、The controller's casing was not designed to bear weight from external loads;
8、UOS the tolerance should comply with:×±1;×.×±0.5;×.××±0.25;×.×××±0.125;angle±0.5°
9、Mounting of motor controller:
a)Torque is 20Nm for securely installing the motor controllerand the min screw engagement is 12 mm in
each of the selected mounting points
b)Each of the dashed area includes 2 or 3 mounting points either under or on the side of the motor
controller.
Use a minimum of 1 mandatory mounting point per dashed area。 8xpassthrough, :8xthreaded；
The Min engaged lengh of thread is 12mm;
Screw grade:8.8; Toqure is 20Nm;
(150.6) 61.8
444.52
494.07
517.7
(35.5)
93.8
733.8
816.3
801
125
(44)
(205.8) 506.7
3x403.8
(143) 630.9
3x31.4
)
2
AWG(mm
- AUX V
(Chassis)
+ AUX V
(68.1)
2x(16.8)
2×13.9>) 䘁
굆
2×480.7>) 䘁
굆
2×389.26
11-16