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GILGEN 0549-010, Mounting And Operating Instructions

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GILGEN 0549-010 Mounting And Operating Instructions Download Page 1

0549-990/02a

2019.11

Swing door drive mechanism

FD 10

Mounting and operating instructions

Original

Com. no. 

 ..................................................  Pos.   .................................   Construction year   ...................

Operator 

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Operating place  ........................................................................................................................................................

Summary of Contents for 0549-010

Page 1: ...0549 990 02a 2019 11 Swing door drive mechanism FD 10 Mounting and operating instructions Original Com no Pos Construction year Operator Operating place ...

Page 2: ... 3 Drive mechanism 15 4 4 Normal rods RS pushing function Lintel mounting 17 4 5 Sliding rods RG pushing function Lintel mounting 19 4 6 Sliding rods RG pulling function Lintel mounting 21 4 7 Adjusting the internal open position stop piece 23 4 8 Adjusting the pre stressing of the closing spring 24 4 9 Setting the accelerating function forceful closing 25 5 ELECTRICAL CONNECTIONS 26 5 1 Power sup...

Page 3: ...n 52 9 2 Malfunction without error no 53 9 3 Software update via USB 54 9 3 1 Preparation 54 9 3 2 Procedure 55 9 3 3 LED display on the control 55 9 3 4 Possible errors 55 10 SHUT DOWN 56 11 DISPOSAL OF THE INSTALLATION 56 12 SPARE PARTS 57 13 OPTIONS 58 13 1 D BEDIX 58 13 1 1 Keys 58 13 1 2 Symbols 58 13 1 3 Operating modes 59 13 1 4 Display of the door position 59 13 1 5 Menu level 60 13 1 6 Se...

Page 4: ... the work described in the present instructions must only be carried out by experts Experts are persons who based on their professional training and experience have sufficient knowledge in the field of powered windows doors and gates They are sufficiently familiar with the relevant federal regulations for work protection and accident prevention with the guidelines and generally recognized rules ap...

Page 5: ...pany s own product configuration system Project administration Print out quotation and order confirmation for project Configuration of installations 3D Visualization Calculate prices for normalized and standard doors Visualization of lists of parts Draw up work drawings News Info News via E mail Product brochures Product presentation PowerPoint Submission texts Reference list Test homologation cer...

Page 6: ...er maintenance of this system Very young children must not operate the system Young children must only operate the system when under the close supervision of an adult Older children and vulnerable persons may use this sys tem safely once they have been shown while under suitable supervision how to use it approp riately Highly vulnerable persons can only use the system safely when under close super...

Page 7: ...system are to be identified by warning stickers or another appropriate marking means In its assembled state the installation must answer all the safety requirements specified by the machinery directive The swing door drive mechanism FD 10 may only be installed and operated in dry rooms If this condition cannot be fulfilled the customer must provide sufficient protection from moisture The swing doo...

Page 8: ...fective safety devices may not be disconnected in order to be able to continue the operation of the installation 2 3 4 Malfunctions If any malfunctions occur which might be detrimental to the safety of the users the installation must be immediately taken out of operation It may only be taken back into operation after the malfunction has been repaired and all danger eliminated 2 3 5 Accessories Spa...

Page 9: ... B Side cover C Control D Control unit Joystick LC Display E Spring unit F Direct current motor G Gear H Output shaft I Program selector switch J Chassis profile Control PCB K Joystick L LC Display M Options connection N Buzzer O Fire protection Jumper P Potentiometer for slam cushioning Q Connection of the reference switch R Rotary shaft encoder S Connection program selector switch T USB U Proces...

Page 10: ...ider 3 2 Standard application During normal operation the opening and closing movements of the door leaf are motorized The automatically opening is performed via opening elements The automatically closing starts as soon as the programmed hold open time has expired Function in the event of a mains failure The door leaf is closed from any position by means of spring power The motor attenuation ensu ...

Page 11: ... mechanisms are used which are connected via connection terminals 3 4 Rating plate The rating plate including TÜV and EC identifica tion can be found on the direct current motor below the drive mechanism covering Rating plate Drive mechanism 2 Slave Drive mechanism 1 Master Earlier door leaf the first one to open the second one to close Delayed door leaf the second one to open the first one to clo...

Page 12: ...00 mm lintel mounting Opening speed 2 4 20 s adjustable max 40 s Closing speed 2 4 20 s adjustable max 40 s Range of the accelerating function foreceful closing without mains power 10 15 not adjustable Motor damping without mains power within the range of the accelerationg function forceful closing stepless adjustable adjusting trimmer Hold open time 0 60 s Hold open time Night 0 180 s 3 6 Applica...

Page 13: ...s by itself these problems must be eliminated first Warning The fastening bases must provide sufficient solidity If necessary they have to be rein forced by the appropriate means Attention The maximum admissible undulation of the fastening base is 1 mm The drive me chanism must be fastened without torsion and perpendicularly using all the six fixing holes 4 2 Mounting versions Note The output shaf...

Page 14: ...alu 0549 011 inox Sliding rods RG 0548 164 pushing function Lintel mounting see chapter 4 5 Lintel depth 30 150 mm Drive mechanism 0549 010 alu 0549 011 inox Sliding rods RG 0548 164 pushing function Lintel mounting see chapter 4 5 Lintel depth 30 150 mm Drive mechanism 0549 010 alu 0549 011 inox Sliding rods RG 0548 164 pulling function Lintel mounting see chapter 4 6 Lintel depth 50 150 mm Drive...

Page 15: ...ile B as a drilling template Observe the alignment of the chassis profile B Four of the six drive module fixing screws C are located near to the door hinge D 2 Use the six fixing screws A to mount the chassis profile B Warning Tighten all the six fixing screws A with a torque of 10 Nm 3 Attach the drive module to the chassis profile B a Provisionally attach the two lower screws C of the four neare...

Page 16: ...n Hang the drive module with the PUSH sign facing the chassis profile B onto the two pre inserted screws C Adjust the position of the control unit E before pro ceeding c For sliding rods RG pulling function Hang the drive module with the PULL sign facing the chassis profile B onto the two pre inserted screws C d Tighten all the six fixing screws C Warning Tighten all the six fixing screws C with a...

Page 17: ... mechanism 0549 011 Covering inox incl fixing set 0549 104 1 Normal rods RS 0548 163 Procedure 1 Mark out drill the fastening holes on the lintel door leaf and mount the drive mechanism DIN right as shown DIN left mirror inverted Chassis profile Lintel depth Lower edge door frame Axis of rotation Option art no Axle extension mm mm mm Standard 0 10 18 36 0548 190 10 10 28 46 0548 191 20 10 38 56 05...

Page 18: ...icularly with regard to the door leaf and screw it down in this position Tightening moment 25 Nm 6 Slightly loosen the screws D and fasten the rotating arm C by means of the screw E to the rod arm B Tightening moment 5 Nm Attention Adjust the rods to the required length Choose the largest possible distance between both screws D 7 Prestress the rotating arm C until the rod arm B forms a right angle...

Page 19: ...laced by the version 46 mm This will change the respective dimensions by plus 28 mm DIN right as shown DIN left mirror inverted Chassis profile Lintel depth Lower edge door frame Sliding bolt 18 mm Axis of rotation Lintel depth mm Max ope ning angle Rod as semblies art no A mm B mm C mm D mm 30 30 105 0548 164 130 70 160 790 31 50 105 0548 164 130 60 160 790 51 80 105 0548 164 140 50 170 800 81 10...

Page 20: ... depth 0 mm pre stressing of the rotating arm D 15 1 grid increment of the output shaft 15 4 Slide the open position stop piece B into the sliding rail C 5 Slide the sliding rail C over the glider E and bolt it onto the door leaf 6 Screw down the open position stop piece B approx 5 before the door leaf reaches the maximum open position 7 Insert the covering caps A on both sides Attention Check the...

Page 21: ...ening holes on the lintel door leaf Note The illustration shows the 46 mm sliding bolt Depending on the situation this bolt can be replaced by the version 18 mm This will change the respective dimensions by minus 28 mm DIN left as shown DIN right mirror inverted Chassis profile Lintel depth Upper edge door leaf Sliding bolt 46 mm Axis of rotation Option art no Axle exten sion mm Sliding bolt 46 mm...

Page 22: ...g of the rotating arm D 15 1 grid increment of the output shaft 15 4 While mounting the drive unit push the rotating arm D back by the pre stressing angle of 20 5 Slide the open position stop piece B into the sliding rail C 6 Slide the sliding rail C over the glider E and bolt it onto the door leaf 7 Screw down the open position stop piece B approx 5 before the door leaf reaches the maximum open p...

Page 23: ... do not remove the three screws A on the open position stop piece B Note If the open position stop piece B sticks gently tap the screw heads to loosen it 2 Swivel the door leaves into their desired opening position external open position stop piece maximum opening angle 3 Push the open position stop piece B as far as it will go and tighten all the screws A Tigh tening moment 6 Nm ...

Page 24: ...ing up procedure As a general rule the closing spring B force can be reduced when setting the standard drive mechanism A possibly existing door lock must be correctly engaged to lock the leaf Otherwise adapt the pre stressing of the closing spring or the door slam cushioning potentiometer accordingly Procedure 1 Close the door leaf 2 Using the setting screw A adjust the measure X in function of th...

Page 25: ...anism is equipped with a accel erating function forceful closing By means of the potentiometer the motor cushioning shortly before the door leaf reaches the closed position can be adjusted so that the pressure spring will have sufficient power for pushing the door leaf safely into the door lock Procedure 1 Open the door leaf by 90 and then let it be closed 2 Should the door leaf fail to engage in ...

Page 26: ...ccidental or unauthorised reac tivation Ensure also that country specific regulations are observed The mains power supply must meet the following requirements 230 VAC 10 15 50 Hz 10 13 A Procedure 1 Guide the power connection termi nal B of the drive module through the protection shield A and attach on the side cover C Phase L black brown Earth conduc PE green yellow Neutral cond N blue 2 If requi...

Page 27: ...ng and operating instructions pushing function pulling function 5 Connect the program selector cable H to the control unit I 4 Attach both side covers C to the chassis profile G Note Depending on the assembly situation it may be advisable to install the program selec tor switch on the opposite side ...

Page 28: ...0 01 10a_2019 11 indd 0549 990 02a Page 28 of 69 Mounting and operating instructions 5 2 Cable layout 5 2 1 Lintel mounting Be sure to run the cable between the drive module and the chassis profile wherever possible ...

Page 29: ...ce 2 Lead the cables of the elements up to the drive mechanism by customers 3 Connect the cables according to the diagram E4 0141 724 in the appendix Note If an electric lock is provided its connection rating is 24 VDC and max 0 5 A or 24 VAC 1 5 A by customers It should be designed for a duty cycle of 100 The elec tric lock locks the door leaf in the desired operating modes and is configurable ...

Page 30: ...y position OPEN II The door leaf is automatically opened and remains in the OPEN position _______________________________________________________________________________ A selector switch can be connected to the corresponding terminals on the control unit for the following operating modes see circuit diagram in appendix NIGHT The door leaf can only be opened via the opening element Key key operate...

Page 31: ...nward once the display direction is switched to a readable position 3 Programming the type of rod assembly Rod Move the joystick to the left to the right see parameter chap ter 7 1 Validate the correct type of rod assembly by means of OK In the rest position shortly push in the joystick 4 Adjust the distance dAxis distance in cm between the rotation axis of the door hinges and the mounting level o...

Page 32: ...on by moving at super slow speed Super slow speed opening direction Super slow speed closing direction 13 Upon completion of the learning run the following message is dis played 14 The display should now supply the following information E11 indicates that the setting up procedure Teach is not yet com pleted 15 By giving an opening command open the door leaf and let it be closed again The door leaf...

Page 33: ... automatically programs FLock and FDelay if these are 0 0 0 3 5 A 0 LowEN Low energy operation TOEx and TKey Default 5 s can be changed OFF BOTH CLOSE OPEN OFF Width Width door leaf in 10 cm steps only visible if Low Energy ON 90 110 cm 100 cm Weight Weight door leaf in 50 kg steps only visible if Low Energy ON 50 150 kg 100 kg Ao Door leaf opening angle angle open If the opening angle is changed ...

Page 34: ...PSNIGHT PSEXIT PSOPEN PSMANU GONG LOCKED SIX30S EMY_AL CLOSED RC 0 2 Parametrizable relay output 2 on optional PCB 1 relay contact only visible if relay PCB 0 is plugged in OPEN RC 0 3 Parametrizable relay output 3 on optional PCB 1 relay contact only visible if relay PCB 0 is plugged in ERROR RC 0 4 Parametrizable relay output 4 on optional PCB 1 relay contact only visible if relay PCB 0 is plugg...

Page 35: ...g mode fixed program position that can only be changed by means of the terminals on the control unit program selector key in the side cover inactive Use for external program switch only four terminals or for controlling the program positions via the terminals on the control unit program selection terminal zero No Act PSOpen PSHand PSAuto PSExit PSNigt No Act SCBloc Lock the program selector key in...

Page 36: ...ype Safety The two doors function as an interlock in all operating modes The second door only opens when the first one is closed This applies to both doors Spital Automatic sequence whenever a door opening command is issued the door receiving the command is opened Once it has closed again the second door opens automatically NL The second door only opens when the first one is closed or after the ov...

Page 37: ...FD 10 0549 990 01 10a_2019 11 indd 0549 990 02a Page 37 of 69 Mounting and operating instructions 7 1 4 Menu navigation Password protected ...

Page 38: ...GO Push and Go 2nd display line at the bottom left hand side the presently enabled operating mode is displayed a frame around the symbol indicates the overriding operat ing mode m means closing sequence Master s means closing sequence Slave w means interlock at the bottom right hand side the presently active errors are dis played By means of OK you can switch over from the first to the second leve...

Page 39: ...st This list is updated at the end and the latest additions appear during the next passage A0 indicates the latest error that has occurred Exit the list by pressing OK HISTOR ERROR Formerly active errors H0 indicates the latest error that has occurred REINIT Carry out a re initialization PARAM Reset sets all the motional parameters back to the default values inclusive opening angle rod assemblies ...

Page 40: ...e the drive mechanism continues to beep Teach OK is validated by means of OK and aborted by any other joystick movement The setting up procedure can be canceled by means of the D BEDIX C key Setting of the opening angle Ao During the first setting up run the drive mechanism moves to the open position Ao or up to the recommended open position stop piece whichever event happens first and the obtaine...

Page 41: ...act upon the Master single leaf operation Opening elements connected to Slave act upon the Master as well as on the Slave bi parting operation The safety elements SER and SES are connected to the respective drive mechanism An active EMCY element connected to the Master carries out the EMY IN action configured on the Master for both door leaves An active EMCY element connected to the Slave switches...

Page 42: ...r leaves will be simultaneously opened i e that no opening delay is active The default value of AcSeq is 20 and thus sufficient for the majority of bi parting installations In cases where a mechanical closing sequence regulator is used with a mechanical closing delay of e g 90 AcSeq must be programmed with a value of 90 or more AcSeq 20 means The Master only starts closing as soon as the Slave has...

Page 43: ... AcSeq of 90 afterwards AcSeq can be reduced 6 Configuration of the Slave drive mechanism DubleD SlaveA AoSeq desired time lag of the opening angle Control 1 Check the display of the Master control unit to see if a small black m is visible on the first level connection existing On the display of the Slave control unit a small black s must be visible Note A small white m resp s indicates missing co...

Page 44: ... 1 Check the display of the Master control unit to see if a small black w is visible on the first level connection existing Note A small white w indicates Missing connection 2 Transmit a Key command to the exterior door A On the display a big black W appears door is not closed While the exterior door A is open transmit a Key command to the interior door B the latter must not be opened 3 Transmit a...

Page 45: ...460 787 b I a b c d Ohne sep Stückliste 1 Sep Stückliste gleicher Nr 2 Sep Stückliste anderer Nr 3 Änd Nr geprüft Änd Nr geprüft F I e f g h Anlage Benennung Urspru Auftrag Zeichn Ersatz Anz B Erstellt Geprüft Freigegeben F 1 1 1 1 18 04 13 PG Pos Menge Einh Sachnummer Benennung Material PVC Folie Haftgrund Aluminium Klebstoff permanent Oberfläche matt beschriftbar Farbe Untergrund weiss Farbe Sch...

Page 46: ... 503 Set 0549 997 01 or 1 Covering 0549 311 Stainless steel 1 Covering accessories 0549 109 Stainless steel 1 Gilgen Logo 0610 503 Set 0549 997 01 Procedure 1 Attach the Gilgen Logo a Degrease the gluing surface on the covering b Remove the white cover sheeting of the sticker D c Position the template B with the logo C in the lower right hand corner of the covering and tightly press on the logo C ...

Page 47: ...s far as these are included in the installation Warning To avoid jeopardizing the safety of persons any defective safety elements may not be disonnected in order to continue the operation of the installation Attention In order to guarantee the availability of the installation any elements showing signs of wear must be replaced as a preventive measure Note Every service which has been carried out s...

Page 48: ...s contact carpets etc x x x Control unit Electrical connections x Functions related to installation x x Program switch functions x Emergency battery x Escape way doors Emergency opening with mains failure1 x Opening speed 80 in 3 seconds1 x x Activation escape way detector 1 5 m in front of the door1 x x Minimum escape way width1 x x Maximum opening force at Break Out leaf 220 N 1 m from floor x x...

Page 49: ...n installation switch 1 Dismount the covering of the drive mecha nism 2 Check all the cable connections 3 Normal rods Separate the rotating arm A from the rod arm B by loosen the screw C 4 Check the free running movement of the door leaf 5 Check the bearings of the drive mechanism for increased noise level 6 Normal rods Fasten the rotating arm A by means of the screw C to the rod arm B Tightening ...

Page 50: ... of the users and which cannot be eliminated without delay the operator must be informed and if requi red the installation shall be taken out of operation The installation must be repaired as soon as possible Note Every troubleshooting procedure which is carried out must be entered into the control booklet 9 1 Malfunction with error no The error is indicated on the display of the control unit Defi...

Page 51: ...0 Power limitation Overload of the control the maximum power is restricted Check correct the friction of the door leaf and the pre stressing of the closing spring Permanent A 9 1 2 Operating No Description Cause Elimination Checking time Reaction E10 01 Fullteach required Parameter Ao Rod or dAxis changed Carry out a teach Upon changing the drive mechanism configuration H 02 Minimum opening angle ...

Page 52: ...4 V Safety Over resp under voltage Overload short circuit 24 VDC onto terminals X108 or X110 E33 01 24 V E Lock Error Over resp under voltage Overload short circuit 24 VDC onto terminal X113 02 Premonition Over resp under voltage E34 01 24 V CAN Over resp under voltage Overload short circuit external power supply CAN 9 1 6 Options 9 1 5 System 9 1 7 Closing sequence Interlock function No Descripti...

Page 53: ...ent via the diagnostic level Depending on the enabled operating mode the ope ning commands inside outside etc are ignored Change the operating mode Correct the cabling of the opening elements LED SE safety element yellow is not lighted LED OE opening command blue is not lighted despite the active opening element The opening ocmmand is not evaluated Check the cabling between the open ing element an...

Page 54: ...ans of an USB memory stick Note Not all the USB memory sticks can be used We thus recommend a previous testing of their function together with the FD 10 9 3 1 Preparation The USB stick must contain a folder FD10 The file name of the application must specify FD10 The name of the file extension must be gds The stick shall only contain one single FD10 folder There must be only one single file in the ...

Page 55: ...nload is taking place The drive mechanism will reactivate automatically once the download is complete 6 Remove the memory stick USB 9 3 3 LED display on the control The display of the functions is ensured via three LEDs on the control PCB SOK Green USB Loader started OE Blue Activity in progress delete write memory SOK OE Green Blue Download completed remove the stick SE Yellow Error 9 3 4 Possibl...

Page 56: ... to plug in the mains cable and select the operating mode Attention If the installation is re commissioned at low temperatures it must be switched on 1 2 hours prior to the actual setting up procedure so that the operating temperature can be reached 11 DISPOSAL OF THE INSTALLATION An ecologically acceptable disposal of the installation is ensured if the different materials are separated and recycl...

Page 57: ...tainless steel 0549 109 Covering accessories Stainless steel 0549 112 Side cover incl program selector switch 0549 103 Side cover 0549 500 Rating plate 0549 204 Flexible cable routing Option 0549 322 Protective plug 0548 163 Normal rods RS 0548 164 Sliding rods RG 0549 115 Connection plate for wooden door leaf normal rods Option 0548 190 Axle extension RG RS 10 mm incl Tuflok screw 0548 191 Axle e...

Page 58: ... Only one D BEDIX can be connected per door installation 13 1 1 Keys C key Cancel Exit the menu Invalidate entry OK key Confirm the selection Confirm the entry Arrow keys Navigate within the menus Short simultaneous actuation of both keys acces to the menu level 13 1 2 Symbols Operating mode symbols Show the possible operating modes see chapter Operating modes Selection frame active and preselecte...

Page 59: ...ed to the operating mode NIGHT from any random operating mode the internal radar will still remain active during the programmed time TdNigt EXIT OPEN The installation is opened and remains in the open position MANUAL The installation stops The swing door leaf is released and can be manually opened and closed EXIT One way traffic from inside towards the outside The installation is locked2 shop clos...

Page 60: ...ord protected Note The detailed settings are described in chapter 7 1 Display Description PARAMETER Setting the motional parameters CONFIG Setting the functionalities DOUBLE DOOR Setting the closing sequence and interlock function DIAGNOSTICS Diagnostic tool ERROR ACTIVE Active pending errors ERROR HISTORY Formerly active errors REINIT Carry out a re initialization BLOCK UNBLOC Lock unlock keys TE...

Page 61: ...ctuation of both arrow keys access to the menu level By means of the arrow key select BLOCK Confirm with the C key and the right hand arrow key 13 1 6 Setting examples Changing the operating mode Select the desired symbol by means of the arrow key symbol starts flashing Confirm with the OK key frame bar switch over Preselecting the operating mode An overriding switch is active and determines the o...

Page 62: ...s of the arrow key change the value Confirm with the OK key Teach Completely close the door leaf Short simultaneous actuation of the arrow keys access to the menu level By means of the arrow key select Teach Confirm with the OK key 13 1 7 Error display In the event of an error the display shows alternating with the door position status the present ly active error number e g E20 01 Error list see c...

Page 63: ...ontains a key operated switch round or profile cylinder with the following function Lockout of the KOMBI D BEDIX against unautho rized use Free Locked If this lockout is enabled all the keys are shortly lit as a confirmation of the lockout Round cylinder Profile cylinder Cylinder to be supplied by customers KABA 1514 SEA 1 043 0 DOM 2222H ix5 Driver with 8 adjus possibilities KESO 11 014 045 KESO ...

Page 64: ... instructions 13 3 Connection plate for wooden door leaf normal rods The connection plate is mounted below the door connection angle of the normal rod assembly and screwed down by means of countersunk chipboard screws 5 x 30 Packing unit 0549 115 1 Connection plate 0549 341 5 Screws 5 x 30 4082 359 2 Screws M6 x 8 4015 307 black cataphoretic painting ...

Page 65: ...ng installations the two drive mechanisms can be optically connected by inserting an intermediate covering piece Set with drive mechanism covering 0 78 m Alu 0549 210 or Set with drive mechanism covering 0 78 m Inox 0549 211 1 Drive mechanism covering Alu natural anodised E6 EV1 0549 343 Drive mechanism covering Inox 0549 344 1 Intermediate profile Aluminium untreated 0 78 m 0549 346 1 Fixing set ...

Page 66: ... Addr0 or Addr1 2 Switch on the main installation swtich on the drive mechanism the relay PCB is automatically identified The identified relay PCB is displayed as follows in the diagnostic menu R0 Addr0 R1 Addr1 FP Fire protection PCB RP Radio PCB identified and ready for operation neither identified nor registered e defective or error x removed 3 Enabling of the desired function per relay under S...

Page 67: ...nd closing of the door Basically the instructions of the sensor manufacturer must always be observed when mounting the safety sensors If the connecting wires of the safety sensors are not tin plated end sleeves must be used for the strands Function In opening direction Movement of the door leaf stops whenever the sensor detects an obstacle Wall recognition of the safety sensor can be suppressed ad...

Page 68: ...ary closing edge The FLATSCAN can only be used in pairs Master and Slave are connected among each other see wiring diagram in the appendix If a door radar is mounted directly above the FLATSCAN it is compulsory to mount the weather canopy for screening against radar mocrowaves Lintel mounting Normal rods RS pushing Lintel mounting Sliding rods RG pulling Lintel mounting Sliding rods RG pushing Mou...

Page 69: ... 10 0549 990 01 10a_2019 11 indd 0549 990 02a Page 69 of 69 Mounting and operating instructions 14 APPENDIX The following documents are added as an appendix to this instructions Wiring diagram E4 0141 724 ...

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