GILES WOG-MP-VH Operation & Service Manual Download Page 110

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Troubleshooting

Model: WOG-MP-VH

7.01

Temperature Control System - continued

Problem

Probable Cause

Corrective Action

FRYER HEATS SLOWLY:

•

Slow heat recovery

•

Heat Light remains

constantly

A. Improper cooking procedures

Consult Operations Manual for proper

procedures

B. One or more heating elements

faulty

Check/replace faulty element(s)

C. Contactor failing

Check/replace Contactor

D. Loose wiring

Check/repair wiring

E. Low voltage coming to Fryer

Check/repair supply power

FRYER HEATS SLOWLY

•

Short cycling, Heat Light turning

OFF continuously

A. Low voltage coming to Fryer

Check/repair supply power

B. Variable temp sensor to close to

heating element

Correct sensor position

C. Controller or Thermostat is faulty

Replace Controller or Thermostat

OIL TEMPERATURE ERRATIC:

A. Faulty temperature sensor

Replace probe

B. Contactor is failing

Replace Contactor

C. Controller or Thermostat is faulty

Replace Controller or Thermostat

D. Loose wiring

Check/repair wiring

OIL SMOKING:

A. Oil has broken down, used too long Change oil in Fryer

B. Cooking temperature too high

Check temperature setpoint, adjust

C. Dirty Heating Elements

Perform Boil-out, clean elements

D. Element Failure

Check/replace elements

E. Improper supply voltage

Verify incoming power

F. Low oil level

Keep oil level at the

FULL

mark

Summary of Contents for WOG-MP-VH

Page 1: ... Committed to Quality 2750 Gunter Park Drive West Montgomery AL 36109 USA Toll Free 800 554 4537 USA Canada Only Other 334 272 1457 Fax 334 239 4117 Website www gfse com Email services gfse com Printed in USA Form 63501 Rel Date Apr 1999 Rev Date Nov 2018 Rev F ...

Page 2: ...is requested Giles will dispatch factory authorized service representatives to inspect repair recondition or replace units of its manufacture with such labor being rendered without cost to owner for twenty four 24 months from the date of installation Otherwise service including labor and transportation charges or other expenses in connection with the removal or installation of any part or parts su...

Page 3: ......

Page 4: ...2 06 Ventless Hood Clearance 9 2 07 Ventless Hood Fire Suppression System 9 2 08 Fire Suppression Detector Link and Gas Cartridge Locations 9 2 09 Fire Suppression Discharge Nozzle and Tank Locations 10 3 Overview 11 3 01 Cooking Vat 12 3 02 Control Panel Computer Controller 14 3 02 1 Control Panel Manual Controls 16 3 03 Lower Cabinet Inside 18 3 04 Filter Pan Assembly 20 3 05 Ventless Hood 22 3 ...

Page 5: ... Temperature Unit of Measure 53 5 02 3 Setting the Cooking Temperature 54 5 02 4 Setting a Cooking Time Manual Timer 55 5 02 5 Power up Procedure Manual Controls 56 5 03 Fryer Alarms Errors 57 5 03 1 High Limit Temperature Safety Shutdown 57 5 03 2 Computer Control Fryer Alarms Errors 58 5 03 2 1 Computer Control Fryer Alarm Resolution 59 5 03 3 Manual Control Fryer Alarms Resolution 60 5 04 Cooki...

Page 6: ...g the Filter Pan Refreshing Filter Media after Boil Out 92 6 03 Cleaning the Filter Pan Refreshing Filter Media DAILY 93 6 04 Cleaning the E A C Filter Cell 94 6 05 Cleaning the Baffle Filter 95 6 06 Hood Deep Cleaning 3 months 95 7 Troubleshooting 97 7 01 Temperature Control System 97 7 02 Oil Filtration System 100 8 Parts List 101 8 01 Parts Ordering and Service Information 101 8 02 Control Pane...

Page 7: ...vi Model WOG MP VH Table Of Contents ...

Page 8: ...y words such as DANGER WARNING or CAUTION to alert Users to potential personal injury hazards and or poor operating practices These will immediately precede precautionary measures pertaining to avoiding such hazards or practices Adhere to all information following these symbols to avoid possible injury or even death Failure to do so may also void the factory warranty Indicates an imminently hazard...

Page 9: ...label on the unit to determine the proper power supply required Always consult with an electrician or other qualified service technician to ensure that circuit breakers and wiring are of sufficient rating and gauge to power this equipment A Wiring Diagram has been provided with the unit as an aid for technicians Appliance must be installed and electrically grounded in accordance with local code or...

Page 10: ...liance to cool for 15 20 minutes before cleaning or servicing This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given adequate instruction and or supervision concerning its use by a person responsible for their safety Children should not be allowed to play with or aroun...

Page 11: ...g and sanitization of food service equipment The appliance and plenum discharge nozzles for the fire suppression system have been factory installed and positioned in the proper alignment DO NOT MOVE OR ADJUST except on recommendation of a certified fire protection equipment specialist The decibel level of the Hood when operating is approximately 65 dB ...

Page 12: ...ributor Dealer responsibility of Purchaser NOT included with Fryer 1 Introduction THANK YOU for purchasing the Giles Model WOG MP VH Electric Fryer manufactured by GILES Food Service Equipment Montgomery Alabama USA hereafter referred to as Giles Every unit is thoroughly inspected and tested prior to shipment in efforts to ensure that it will operate flawlessly when received With proper care and m...

Page 13: ...2 Model WOG MP VH Introduction Inches mm 1 04 Specifications 1 04 1 Overall Dimensions WOG MP VH ...

Page 14: ... Kg Gal Liter 70 31 7 9 1 34 4 1 04 3 Baskets 2 included Basket Size Volume Length Width Height Cubic in Cubic m in mm in mm in mm 15 3 8 390 5 7 1 4 184 1 6 152 4 668 8 0 011 1 04 5 Unit Weight Crated Uncrated Lb Kg Lb Kg 586 265 8 495 approx 224 5 approx 1 04 2 Agency Certifications ...

Page 15: ...4 Model WOG MP VH Introduction ...

Page 16: ...unintentionally move The unit features locking casters be sure they are locked Some jurisdictions may require special anchoring of the unit 8 Depending on local code room size and other appliances operating in the space exhaust ventilation may be required to provide adequate air exchange Giles recommends 50 CFM per linear foot of hood space could vary depending on local code Often this can be acco...

Page 17: ...nits are very heavy Use extreme care and appropriate handling equipment and or sufficient manpower when lifting or moving the equipment Failure to comply with these CAUTION notices may result in minor or moderate injury equipment or property damage and void the factory warranty 2 02 Unpacking 1 Carefully cut and remove the plastic shipping wrap and strapping Remove and set aside all auxiliary item...

Page 18: ...n 2 04 2 Recommend that a disconnect switch box be installed between main panel and Fryer 3 Connect suitable sized flexible conduit from breaker panel or disconnect to the Fryer Remove Service Box Cover on rear of Fryer and attach conduit to box with suitable fittings Allow enough length so that the Fryer can be moved easily for cleaning and servicing See Section 2 05 1 Routing Conduit 4 Connect a...

Page 19: ...move Cover on Fire Alarm Tie In Box located atop the Hood Section 2 Route appropriately sized flexible conduit and wire from the appliance to the building s Fire Alarm Control Panel Allow enough conduit and wire slack so that the Hood can be accessed for servicing and cleaning 3 Connection to the Fire Alarm System must be performed by an authorized Fire Protection Company 4 Reinstall Fire Alarm Ti...

Page 20: ... Ansul Distributor Dealer in accordance with the system listing The fire suppression system is designed and UL listed to provide fire protection for the WOG MP VH It a mechanically activated system and automatically provides full time protection of the appliance 24 hours per day The system includes piping Automan release mechanism nozzles appliance plenum detector link brackets cable conduit and a...

Page 21: ...le Giles P N 46426 Appliance Nozzle Giles P N 46426 Appliance Nozzle Giles P N 46426 Tank 1 1 2 Gallon Giles P N 39272 Nozzles have been factory installed and aligned in the proper operating position DO NOT MOVE OR ADJUST 2 09 Fire Suppression Discharge Nozzle Tank Locations ...

Page 22: ...mbly Section 3 03 Lower Cabinet Area Section 3 02 Cooking Vat Section 3 01 The following section provides a brief overview of the components functions and accessories of the Giles Electric Fryer WOG MP VH Please review this section carefully before attempting to operate the new appliance 3 Overview ...

Page 23: ...12 Model WOG MP VH Overview 1 2 5 6 7 3 4 Hidden 3 01 Cooking Vat ...

Page 24: ...re Probe Connects to the Cooking Controller and senses actual cooking oil temperature so that Controller can regulate temperature to the setpoint 4 Oil Return Fitting Cooking oil being returned to the Cooking Vat from the Filter Pan during the filtration process is discharge through this fitting 5 Basket Hanger Holds the Cook Baskets out of the cooking oil for loading fresh product or for draining...

Page 25: ...Model WOG MP VH Overview 14 1 2 3 8 4 7 5 6 3 02 Control Panel Computer Controller 4 1 4 2 9 ...

Page 26: ...arm conditions and operational instructions Stores fifty 50 programmable Menu Item presets 4 1 Function Keys Keys activate various Controller functions 4 2 Controller Keypad Enter menu numbers time temp values start or cancel features etc Keys 2 4 6 8 act as arrow keys for various Fryer functions 5 Power Indicator Light The Green Power Light is on whenever the Power Switch is in the ON position 6 ...

Page 27: ...16 Model WOG MP VH Overview 3 02 1 Control Panel Manual Controls 1 2 3 10 9 7 8 11 5 5 6 6 12 12 4 ...

Page 28: ...an alarm will sound when the Timer expires OFF no alarm will sound When using the audible signal placing switch in OFF position silences the alarm 7 Power Indicator Light The Green Power Light is on whenever the Power Switch is in the ON position 8 Heat Indicator Light The Amber Heat Indicator Light will be ON when the heating elements are energized When the setpoint temperature is reached the lig...

Page 29: ...18 Model WOG MP VH Overview Hidden 3 03 Lower Cabinet Inside 2 3 7 5 6 4 1 ...

Page 30: ...erter Valve Handle Directs the discharge from the Filter Pump to either the cooking vat or the waste cooking Oil Discharge Hose 4 Cabinet Door Allows access all lower cabinet functions 5 Quick Disconnect Oil Discharge Hose Connects the Waste Oil Discharge Hose to the Fryer pump system for removing waste oil for disposal 6 Drain Pipe Extension Provided to help prevent excessive oil splash and splat...

Page 31: ...20 Model WOG MP VH Overview 3 04 Filter Pan Assembly 3 4 1 2 5 6 ...

Page 32: ...nd secures the Hold Down Frame tightly against the filter media to create a good seal 2 Hold Down Frame Holds the filter media in place and creates a good suction seal for pumping 3 Filter Paper 2 sheets required Disposable paper filter media filters sediment and cooking residue from the cooking oil Typically the system requires that 2 sheets be used 4 Filter Pan Screen Supports the filter media i...

Page 33: ...22 Model WOG MP VH Overview Not Shown 3 05 Ventless Hood 2 3 7 5 6 4 1 ...

Page 34: ...PORTANT To maintain peak air cleaning performance the E A C Collector Cell must be cleaned daily as described later in this Manual 4 Baffle Filter The Baffle Filter is the first stage of the air cleaning system capturing and collecting larger grease particulate It is easily removed for daily cleaning To prevent possible contact with electrically energized parts and avoid electrical shock DO NOT re...

Page 35: ... Brush P N 71025 Used for cleaning the Fry Pot Stir Paddle P N 77775 Used for stirring hot oil and for agitating product as it cooks Pot Brush P N 71100 Used for cleaning Cook Vat and heating elements Crumb Shovel P N 30059 Used for removing sediment from the Filter Pan after performing the filtration process ...

Page 36: ...Function L Shaped Brush P N 73233 Used for cleaning between and underneath the heating elements Oil Discharge Hose P N 30051 Used for removing old liquid shortening from unit for disposal WARNING DO NOT USE TO WASH DOWN THE COOKING VAT Soak Tank P N 39327 Used for cleaning EAC filter cell ...

Page 37: ...s Not Included Sold Separately Part Description Part Number Function Filter Paper P N 60819 Used to filter the cooking oil Filter Powder P N 72004 Used to help clean and recondition the cooking oil Fryer Boil Out P N 72003 Used to clean the cook vat ...

Page 38: ...y Items Not Included Sold Separately Part Description Part Number Function Giles Oil Caddy P N 79187 A portable oil disposal container with a capacity of 80 lbs of liquid shortening Note For use with filtered warm oil only No Crumbs or Debris ...

Page 39: ...28 Model WOG MP VH Overview ...

Page 40: ...e a brief functionality checkout be performed prior to using it for the first time Before attempting to perform this Fryer checkout please refer to Section 3 and become familiar with the various controls and their function After you have read and fully understand the information precisely follow the steps as describe below to avoid possible equipment damage or malfunction 4 01 Set up for Initial C...

Page 41: ...roller it will power up and then an audible alarm sounds Press the ALARM RESET key to silence proceed to Section 4 03 If the POWER light does not turn ON and or Controller does not power up refer to Section 7 01 Troubleshooting Procedures The Heating Elements quickly become extremely hot when energized Skin contact may result in severe burn injury The following test will confirm that Heating Eleme...

Page 42: ...elt rising from the vat DO NOT TOUCH THE ELEMENTS DURING THIS TEST Proceed to Section 4 04 below If Heating Elements do not dry within 15 30 seconds or no heating is detected refer to Section 7 01 Troubleshooting Procedures 4 03 1 Heating Element Test Computer Controller continued 3 4 5 6 1 Follow steps shown in Section 4 01 2 Liberally dampen a sponge or towel with water and wipe down Heating Ele...

Page 43: ... Cabinet Door If not done previously disconnect and remove Filter Pan from the unit 3 Firmly press the palm of the hand over the Filter Pan Quick Disconnect inside the Fryer cabinet 4 While covering the opening with the hand set the Selector Switch to the FILTER PUMP position The pump should start if suction is felt on your hand it is operating correctly Return switch to OFF ONLY allow pump to run...

Page 44: ...Filter Pan Assembly all components to remove dirt debris that may have accumulated during shipment or residue remaining from manufacturing processes See Section 6 02 Cleaning the Filter Pan Refreshing Filter Media Wash accessory items Cook Baskets Basket Rack Basket Hangers Fryer Tools etc in warm soapy water rinse and dry thoroughly Inspect unit for adhesive protective plastic film which may rema...

Page 45: ...34 Model WOG MP VH Pre Operation ...

Page 46: ...he locked position Consult an electrician to be certain that all electrical specifications have been met and the unit is properly grounded A wiring diagram is provided with the unit to aid an electrician Due to the high temperature of cooking oil in the Fryer during cooking it is extremely important that the user exercise due caution in operating this equipment to avoid personal injury It is recom...

Page 47: ...nd to edit preset Menu Item cooking parameters The 2 4 6 8 keys are also used as ARROW KEYS for operating Basket Lifts if installed selecting timer navigating lists moving cursor for editing etc 2 8 UP DOWN 4 6 LEFT RIGHT The keys will illuminate to indicate when they are active as ARROW KEYS START Function key used to start cook cycles select items save settings and exit editing etc CLEAR Functio...

Page 48: ...e countdown temperature etc TEMP Key Press this key to set the cooking oil temperature setpoint Pressing this key twice 2x will display ACTUAL OIL TEMPERATURE on the Lower Display for approximately 20 seconds Press this key during preheat phase to enter BOIL OUT mode Temperature setpoint and time changes to the BOIL TEMP and BOIL OUT TIME as specified in USER SETTINGS see Section 5 01 8 Access Edi...

Page 49: ...stir the cooking oil and press ALARM key Typically oil temperature will drop when stirred Controller has a 10 second delay and if oil temperature drops below setpoint PREHEAT state continues until oil returns to setpoint This process helps ensure that temperature is more uniform throughout the total volume of oil leading to better cooking performance Upon reaching setpoint the alarm sounds again a...

Page 50: ...per OLED Display to help guide User through the process If actual oil temperature is lower than the entered setpoint Controller enters PREHEAT state small red HEAT indicator on Controller turns ON Before oil will actually begin heating the Heat Switch must be placed in the HEAT position The amber HEAT indicator on the Control Panel will turn ON oil begins heating If the oil temperature is already ...

Page 51: ...ser can only choose Menu Item Preset from available selections see Section 5 01 5 Working with Menus Press the START key Use keypad to select Timer to set 4 Left 5 Both 6 Right If needed repeat process to set a time for the other Basket Timer NOTE Menu Item Presets include a Product Name to be displayed on the Upper OLED Display when selected When a Cooking Time is manually input the Name displaye...

Page 52: ...Time Cook time setting for the specific menu item STIR OVERRIDE For certain menu items Users may wish to override the Controller global STIR ALARM setting specified in USER SETTINGS Factory default NORMAL use global setting FISH FILTER To prevent flavor transfer establishments cooking seafood products may wish to force an oil filtering after only one 1 batch of seafood is cooked The setting overri...

Page 53: ...es at cursor position Stop scrolling at desired character Use 4 6 left right to move cursor to next character and repeat When finished editing NAME press START to Save OR press CLEAR to Cancel and Exit without saving Editing NAME Method 2 Select a NAME from Catalog of programmed names Select edit NAME as shown on left Flashing cursor is positioned at 1st letter Press 0 key to open Catalog of progr...

Page 54: ...e numeric keypad to enter a new TIME mm ss NOTE All digits must be entered ex 500 5 00 While entering time CLEAR key will backspace out an incorrect input After entering new TIME value press START to Save OR press CLEAR to exit without Saving 5 01 5 1 Editing a Menu Item Preset Continued Pressing CLEAR 2x will Exit from Editing Continued on Next Page ...

Page 55: ... the available options 5 01 5 1 Editing a Menu Item Preset Continued Edit FISH FILTER Setting To minimize potential for flavor transfer establishments cooking seafood items may wish to force operators to filter oil after only one 1 batch of a seafood item is cooked When FISH FILTER is set to ON the unit will enter FILTER MODE after completing one 1 cook cycle of the specific menu item If FORCE FIL...

Page 56: ...n Press the MENU key once Enter desired Menu no 1 50 If the Fryer is in the READY state cooking can be started see Section 5 01 6 Cooking with Computer Controls Press START key to select Use keypad to select side 4 Left 5 Both 6 Right Method A Method B Enter a desired Menu no 1 50 Press START key to select Use keypad to select side 4 Left 5 Both 6 Right Continued on Next Page ...

Page 57: ... will appear on the Upper Display Press the MENU key twice 2x Use numeric keypad 2 8 up down to scroll through list to a desired Menu Press the START key to select Menu item 5 01 5 2 Selecting a Menu Preset for Cooking continued Use keypad to select side 4 Left 5 Both 6 Right If the Fryer is in the READY state cooking can be started see Section 5 01 6 Cooking with Computer Controls ...

Page 58: ...ters COOK state The Menu Item Cooking Time will begin counting down on the Lower Display The Upper Display shows which side is cooking as well as displaying the programmed setpoint temperature The Timer Indicator for the active timer is illuminated A different Menu Item can be selected and stated for the other Basket See Section 5 01 5 2 Selecting a Menu Item Preset for Cooking To start the cook c...

Page 59: ...STIR ALARM will act accordingly regardless of the USER SETTING When the cooking cycle time is complete an alarm will sound and the message DONE COOKING LEFT RIGHT or BOTH is displayed Pressing the ALARM key silences the alarm and the Fryer re enters READY state ready to cook the next load of product 5 01 7 1 COOL Mode To exit COOL Mode press the CLEAR key then press 4 to exit COOL OR press CLEAR a...

Page 60: ...be edited by User within the ranges of BOIL TEMP 185 to 208 F and BOIL OUT TIME 1 to 45 minutes Exit AUTO COOL same as COOL press the CLEAR key then press 4 to exit COOL OR press CLEAR again to continue COOL Mode Upon exit the temperature setpoint will return to the previous active value and Fryer will enter PREHEAT mode until temperature is reached When the AUTO COOL feature is turned ON the Frye...

Page 61: ...r is required to filter 1 to 20 4 GUARD BAND Cooking not allowed if oil temperature is outside of the setpoint by amount of guard band 1 to 990 900 MAX SETPOINT Maximum oil setpoint allowed 32 F to 350 F 350 AUTOCOOL After a specified amount of time unit will go into COOL mode ON OFF OFF AUTOCOOL TIME MINUTES If AUTOCOOL is ON then after fryer is idle for the amount of time specified here the unit...

Page 62: ...Place the Power Switch in the ON position The green Power Light will illuminate The Computer Cooking Controller will power up and then sound an audible alarm tone The message POWER FAILURE PRESS START TO PREHEAT is shown on the Upper OLED Display This is normal intended to prevent the Fryer from beginning to heat after a power interruption until attended by the User Pressing the START key silences...

Page 63: ...nd hold to view current actual oil temperature F or C Indicator Illuminate to indicate if controller is configured for degrees Fahrenheit or degrees Celsius LOAD Indicator Light Illuminated when the heating elements are energized Up Down Arrow Keys Pressing these keys raise or lower the displayed value A new value automatically becomes effective 3 seconds after the last keystroke These keys are in...

Page 64: ...ut pressing any other keys the new value becomes effective three 3 seconds after the last keystroke Within five 5 seconds the display will blink and return to showing the set point value 2 The appropriate Temperature Unit Indicator light will illuminate showing to which temperature unit the thermostat is currently configured This setting should only be required one time 1 3 5 5 02 2 Setting the Te...

Page 65: ...ESS key is being pressed 2 The Temperature Unit Indicator light indicates the temperature unit for which the controller is currently configured 3 The Selector Switch must be placed in the COOK position before heating elements will turn ON IMPORTANT The setting is not locked into the thermostat Any inadvertent pressing of the arrow keys will unintentionally change the cooking oil temperature settin...

Page 66: ...bove the appropriate Timer will turn ON indicating product in that Basket is DONE cooking If the Signal Switch under Timer was placed in the ON position an audible signal also sounds Place Signal Switch in the OFF position to silence NOTE If the Signal Switch is left in the OFF position when a cooking cycle is started a signal tone will NOT sound at the end of the cooking time READY will still tur...

Page 67: ...t with ILS Option Place the Power Switch in the ON position nothing should happen Press and hold the PUSH TO START Button for about a few seconds The process is then same as above 3 After the cooking oil reaches setpoint the Fryer is ready for cooking see Section 5 03 Cooking Procedures Be certain that all Hood Filters are properly installed and that the Filter Access Cover is in place and securel...

Page 68: ...tor light on the Control Panel which turns ON when power to elements is shutdown NOTE This will be the ONLY indication Typical causes of Hi Limit shutdown not an all inclusive list most cases will require a Service Technician to diagnose the issue and correct Malfunction of temperature regulating electronic component Controller Thermostat or Hi Limit Control Faulty variable temperature probe Impro...

Page 69: ...roblem with the Variable Oil Temp Probe Service technician required ER15 ELEMENT PROBE Error Problem with the Element Temp Probe typically attached directly to heating element Service technician required ER19 MAX ELEMENT TEMP Error The maximum heating element temperature has been exceeded This is a safety device NEVER bypass this Probe ER21 BAFFLE FILTER MISSING Ventless Fryers VH Only Baffle Filt...

Page 70: ...ILTER MISSING Indicates that the Baffle Filter is missing or improperly installed Heating Elements are disabled until the condition is corrected Install the Baffle Filter or adjust its position error will clear when Filter is properly installed See Section 7 1 2 7 1 3 Baffle Filter Removal Installation CHARCOAL FILTER MISSING Error Code 22 Alarm tone sounds Lower Display shows Er22 and the Upper D...

Page 71: ...NG Red indicator light is ON Power to heating elements is OFF HEAT light turns OFF Blower shuts down ILS only Baffle or Charcoal One or both Filters is not installed or is mis aligned not actuating the filter switch Install filter Check filter alignment 7 01 2 7 01 3 CLOGGED FILTER Continuous tone alarm sounds Power to heating elements is OFF Blower shuts down ILS only Charcoal or Baffle Airflow r...

Page 72: ... unless Drain Valve is fully closed 5 Fill the fry vat with liquid frying shortening to the ADD mark ONLY allowing room for expansion as oil is heated to cooking temperature 1 This section describes procedures for cooking product on the WOG MP VH Fryer equipped with a Computer Controller The following procedure assumes starting with an empty Fryer that has been properly prepared for use 2 5 04 Coo...

Page 73: ...oil temperature drops below setpoint while stirring Controller remains in PREHEAT until setpoint is reached again A second alarm will sound and the Upper Display will read ALARM SETPOINT REACHED This process will mix and eliminate cool zones throughout the volume of oil and promote more even heating Press the ALARM key and the Controller enters READY state Temperature displayed in the Lower Displa...

Page 74: ...into the oil Load product in the Basket s 13 Press the START key Use keypad to select which Basket to begin cooking 4 5 or 6 Timer settings for each side are shown on the Display Manually place Basket into the vat allowing it to sit on the Support Rack 14 The Upper Display shows which side left right or both is cooking The Lower Display shows the cook cycle time remaining and counting down 12 Alwa...

Page 75: ...res Computer Controller continued 15 The STIR ALARM sounds after a set amount of programmed cook time has elapsed The Upper Display reads ALARM STIR LEFT RIGHT BOTH SIDE Press the ALARM Reset key and using the provided Stirring Utensil or suitable alternative stir the product as it continues cooking NOTE Step 15 applies only when USER SETTINGS are as follows STIR ALARM setting ON STIR OVERRIDE set...

Page 76: ...e Section 5 02 3 Setting the Cooking Temperature 3 Be sure that Selector Switch remains in the OFF position 4 Ensure the Drain Valve T Handle is in the CLOSE position horizontal IMPORTANT Fryer will not heat unless Drain Valve is fully closed 5 Fill the fry vat with liquid frying shortening to the ADD mark ONLY allowing room for expansion as oil is heated to cooking temperature 6 Place Selector Sw...

Page 77: ...n This process will mix and eliminate cool zones throughout the volume of oil and promote more uniform heating Continue to stir the oil until the HEAT light turns OFF again Oil should be clear throughout no creamy oil visible Oil should now be evenly heated and ready for cooking 9 Check the oil level it should now be at the FULL Mark Add shortening if needed and stir in If the HEAT light turns ON ...

Page 78: ...duct into HOT cooking oil There is potential for severe burn injury should unprotected hands contact hot oil or should an unexpected splash occur Introducing overly wet food items or larger than recommended load sizes into the cook vat can lead to a surge boil resulting in an overflow of HOT cooking oil from the vat Exercise due caution when loading food and observe how the hot oil reacts before c...

Page 79: ...he READY light above the appropriate Timer will turn ON indicating product in that Basket is DONE cooking If the Signal Switch under Timer was placed in the ON position an audible signal also sounds Place Signal Switch in the OFF position to silence NOTE If the Signal Switch is left in the OFF position when a cooking cycle is started a signal tone will NOT sound at the end of the cook time READY l...

Page 80: ... is tight and secure Reinstall Drain Extension pipe NOTE The Computer Controller Panel is used as illustration in this Section The actual filter process is the same for units with Manual Controls 1 5 05 Filtering Used Cooking Oil This section explains use of the on board Oil Filtration System to filter and recondition used cooking oil circulating it through filter media in the Filter Pan and retur...

Page 81: ...If the oil does not readily drain use the provided Kettle Drain Brush to break up crumbs or residue that might be blocking the vat drain Be careful not to push brush so far down as to puncture the filter media in Pan doing so could allow debris to pass through and clog or damage the filter pump 8 When oil has completely drained into the Filter Pan set the Selector Switch to the FILTER PUMP positio...

Page 82: ...nnect Hose and remove Pan from the unit 15 Using supplied Crumb Scoop remove accumulated sediment from the surface of the Filter Media Take care not to damage the media It is not necessary to replace Filter Media after each filter cycle as long as it remains in good condition 16 Reinstall Filter Pan 17 To continue cooking See Section 5 04 Cooking Procedure To discontinue cooking See Section 5 06 N...

Page 83: ...his section a Giles Oil Caddy not included is depicted for oil disposal any suitable disposal system can be used Never attempt to pump cold shortening Doing so can clog the filter pump and damage the unit Oil must be heated to at least 200 F 93 C before attempting to pump NOTE The Computer Controller Panel is used as illustration in this Section The actual process is the same for units with Manual...

Page 84: ... end into a Hot Oil Disposal Container Giles Oil Caddy shown 9 Turn the Oil Diverter Valve to the DISCHARGE position parallel to pipe in line with 10 Wear Oven Mitts or Gloves if holding the Discharge Hose it will become very hot Place the Selector Switch in the FILTER PUMP position Allow the waste oil to be pumped into the hot oil Disposal Container 5 06 Removing Waste Cooking Oil from Fryer cont...

Page 85: ...e FRY VAT position perpendicular to pipe 13 Wear Oven Mitts or Gloves when handling Hose Remove the Discharge Hose from the Hose Coupling and drain any oil remaining in the hose into the Oil Disposal Container 14 Thoroughly clean the Filter Pan 15 To perform a Boil Out procedure see Section 6 01 Boil Out Procedure To shutdown the unit see Section 5 07 Normal Shut Down 5 06 Removing Waste Cooking O...

Page 86: ...ood wall This section discusses each Filter within the Ventless Hood system and describes removal installation cleaning and alarm conditions that can occur if not properly installed and maintained Maintenance and cleaning must be performed as prescribed to keep the Ventless Hood Section operating at peak performance for the removal of grease laden vapor that produced by deep frying Filter When to ...

Page 87: ... Slide Filter toward the rear of the appliance 3 Drop the front edge down to clear the front panel 4 Remove Filter from the Hood The Baffle Filter has sharp exposed edges which may cause cuts use due caution when handling and cleaning Heavy duty rubber gloves are advised 5 07 1 2 Removing and Installing Hood Filters A Removing Baffle Filter Continued on Next Page ...

Page 88: ... back wall 2 Push front edge up 3 Pull Filter forward until front edge rests on front support under Hood front panel 4 Allow back edge to drop onto the rear support studs The Baffle Filter has sharp exposed edges which may cause cuts use due caution when handling and cleaning Heavy duty rubber gloves are advised 5 07 1 2 Removing and Installing Hood Filters continued B Installing Baffle Filter Con...

Page 89: ...r of Cell Airflow Arrow on front of Cell must point upward 1 Ensure the airflow indicator arrow on front of Cell points upward 2 Align Cell in the guides and slide into the Hood Front of Cell must be flush with Hood front If not it is not installed properly 3 Replace Access Cover and latch 5 07 1 2 Removing and Installing Hood Filters continued C Removing E A C Filter Cell D Installing E A C Filte...

Page 90: ... properly installed and that the Filter Access Cover is in place and securely latched before placing Power Switch in the ON position NOTE The appliance will NOT power up if the Filter Access Cover is missing or ajar The sides of the Cover must seat flush against the Hood front and the pin on the right hand edge must engage the interlock switch inside the Hood wall 1 2 1 1 Placing the Fryer Power S...

Page 91: ...ALARM key to silence alarm Install the Charcoal Filter or adjust its position error clears when Filter is properly installed See Section 5 07 1 2 E Removing Installing Charcoal Filter If either or both the Baffle Filter and Charcoal Filter are not installed in the Hood missing or have become mis aligned the Computer Controller enters an Error Alarm condition sounding an alarm tone and displaying m...

Page 92: ...ure optimum air cleaning performance See Section 5 07 4 2 EAC Filter Cell Cleaning When WASH CHECK lights turn ON the system has entered an alarm condition and has stopped functioning The Controller issues the E A C DIRTY Error Code 24 An alarm tone sounds Lower Display shows Er24 and the Upper Display reads ERROR ALARM CLEAN THE EAC Approximately two 2 minutes after the WASH CHECK lights turn ON ...

Page 93: ...pect Hood plenum to ensure that no other obstructions exist Check the Hood exhaust outlet diverter and be sure that nothing is obstructing it or the surrounding area Service technician may be required to diagnose problem and repair The Controller issues the CLOGGED FILTER Error Code 23 An alarm tone sounds Lower Display shows Er23 and the Upper Display reads ERROR ALARM CLOGGED FILTER Indicates th...

Page 94: ... the interlocks should be performed MONTHLY as described below Check the appropriate box in the Service Log to indicate completion of a test If problems are detected contact a Giles authorize service company to have the problem evaluated and repaired Unit with a Computer Controller will respond differently than unit with Manual Controls During the following process when instructed to turn Fryer po...

Page 95: ...N Manual Controls The red FILTER MISSING Light will turn ON Place the Selector Switch in the COOK position the amber Heat Light should not turn ON Return Selector Switch to OFF turn power OFF and reinstall the Charcoal Filter Section 5 07 1 2 E 5 07 4 2 Monthly Hood Interlock Testing continued 4 Filter Clogged Check Place the Power Switch in the ON position and the Selector Switch in the COOK posi...

Page 96: ...spect remote manual activation station for function and wear 5 Using a test link and test automatic actuation function 6 Inspect fusible link detectors clean as needed See Section 2 08 Fusible Link and Gas Cartridge Locations 7 Inspect wire rope for wear at pulleys and detectors replace as needed 8 Tag system record maintenance date and log the inspection in a permanent file Inspection service and...

Page 97: ...2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 ...

Page 98: ...rns OFF 3 If required by local practices to remove all power to the unit turn OFF the circuit breaker in the electrical panel supplying power to the Fryer In case of emergency remove all power to the unit by turning OFF the facility main circuit breaker at the main incoming power panel 5 08 Normal Shutdown 1 2 3 5 09 Emergency Shutdown ...

Page 99: ...88 Fryer Operation Model WOG MP VH ...

Page 100: ...DO NOT leave the Fryer unattended during this procedure as it may become necessary to adjust the heat setting to prevent a rolling boil and vat overflow An overflow can result in serious equipment damage 1 Remove used cooking oil from the unit see Section 5 06 Removing Waste Cooking Oil from Fryer 2 Be sure that the Drain Valve Handle is in the CLOSED position horizontal and the Power Switch is in...

Page 101: ...the Boil Out cycle time an alarm sounds and the Upper Display shows the message DONE COOKING 10 Press the ALARM key to silence alarm 11 Return the Power Switch and Selector Switch to the OFF position A COMPUTER CONTROLLER To exit BOIL OUT MODE before completion press CLEAR 4 5 Place the Power Switch in the ON position 6 Place the Selector Switch in the COOK position 7 Set the Thermostat setpoint t...

Page 102: ...e residue Rinse and flush the vat thoroughly with warm clean tap water NEVER drain boil out solution into the Filter Pan or run it through the filter system with the Pump The solution is caustic and will damage the pump and other components such damage will not be covered by the factory warranty 5 6 Be sure to give ample attention to the catch container while draining and rinsing the vat Empty it ...

Page 103: ...Hold Down Frame from Pan Clean frame rinse and dry thoroughly 6 Grasp the end of Filter Paper carefully roll up both sheets and then discard Avoid dropping any of the filter residue into the Pan 7 Remove the Screen Wash rinse and dry thoroughly 9 Thoroughly wash rinse and dry the Filter Pan Be sure to drain all water from the Filter pan piping and hose 10 Reassemble Filter Pan using two 2 fresh sh...

Page 104: ... tear or puncture retain the sheet for reuse 9 Remove the ribbed media Support Screen wash rinse and dry thoroughly 10 Thoroughly clean and dry the Filter Pan Be sure to remove all water from the piping and hose 11 Reassemble the Filter Pan Use one 1 new fresh sheet of paper media on bottom and place the retained used bottom sheet on top 12 Reposition Filter Pan Assembly in Fryer cabinet Reinstall...

Page 105: ...ow the Cell to soak for 20 30 minutes then lift it by the Contact Plate and jog up and down in the solution several times to help dislodge grease residue 4 Carefully remove the Cell from the tank and rinse thoroughly in sink using hot water spray DO NOT scrub with brushes 5 Stand Cell on end in a dish drainer with Contact Plate up and allow it to air dry overnight Cell must be completely dry befor...

Page 106: ...t Procedure Section 6 01 disconnect power from the unit at the main electrical panel 2 Allow the appliance to cool at least 15 20 minutes 3 Remove Filter Access Cover and all Filters Use a mild degreasing cleaner such as Simple Green HD Pro to clean the Filter Cover and the entire Hood plenum Take care when cleaning around the fire suppression detector link to avoid accidental discharge 4 Inspect ...

Page 107: ...96 Cleaning Model WOG MP VH ...

Page 108: ...tch F Fire Extinguisher System not armed Contact Ansul service company G Man Control w ILS PUSH TO START button not pressed held Press hold button for a few sec onds FRYER WILL NOT HEAT Power Light is ON Heat Light is OFF A Selector Switch is not in the COOK position Place Selector Switch in COOK posi tion FRYER WILL NOT HEAT Power Light is ON Selector Switch is in COOK position Heat Light is OFF ...

Page 109: ...d dirty or damaged Clean contacts or replace board E EAC Power Supply is faulty Replace Power Supply F EAC Shutdown Module is faulty Replace Module G EAC Cell is missing Install or reinstall EAC Cell FRYER WILL NOT HEAT Power Light is ON Selector Switch is in COOK position High Limit Light is ON A Power surge Cycle Power Switch OFF for approx 5 secs return to ON B Low oil level Check level add oil...

Page 110: ...ly A Low voltage coming to Fryer Check repair supply power B Variable temp sensor to close to heating element Correct sensor position C Controller or Thermostat is faulty Replace Controller or Thermostat OIL TEMPERATURE ERRATIC A Faulty temperature sensor Replace probe B Contactor is failing Replace Contactor C Controller or Thermostat is faulty Replace Controller or Thermostat D Loose wiring Chec...

Page 111: ...k disconnect is secure C Pump motor faulty Check replace Motor D Oil Pump clogged or damaged Check repair Pump E Excessive sludge in Filter Pan Clean Filter Pan replace media F Pump Diverter Valve not set in proper position Place Pump Diverter Valve in proper position G Oil too thick cold to pump Manually remove oil from Filter Pan clean OIL PUMP LOCKED UP A Boil out solution has been run through ...

Page 112: ...below for quick reference The information can be found on the Serial Data Label located inside the Fryer cabinet or on a rear cabinet panel IN THE UNITED STATES CANADA call 800 554 4537 ALL OTHERS call 334 272 1457 Normal business hours are 8 00 AM to 5 00 PM Central Time calls are handled by an auto attendant answering system Please follow the recorded prompts to route your call appropriately If ...

Page 113: ...102 Parts List Model WOG MP VH 8 02 Control Panel Front Cabinet Header 1 2 3 4 Computer Controller 5 6 7 8 9 10 11 13 8 9 10 10 11 14 14 7 6 12 15 16 10 10 16 Manual Controls 17 ...

Page 114: ...OCKER S P D T 250V 10A 8 20398 1 1 INDICATOR LIGHT GREEN 250VAC REQUIRES 1 20307 RETAINER 9 20399 1 1 INDICATOR LIGHT ORANGE 250VAC REQUIRES 1 20307 RETAINER 10 20402 1 4 INDICATOR LIGHT RED 250VAC REQUIRES 1 20307 RETAINER 11 24209 1 1 L E D LIGHT CLUSTER 12 23173 N A 1 SWITCH PUSH BUTTON MOMENTARY ILS VERSION ONLY 13 66245 1 N A LABEL CONTROL PANEL CC10 CONTROLLER 14 21052 N A 2 SWITCH ROCKER D ...

Page 115: ...104 Parts List Model WOG MP VH Not shown 8 03 Front Lower Cabinet 2 1 3 4 5 6 7 8 9 10 ...

Page 116: ...E PLATE MOUNT 3 41699 1 COUPLING QUICK DISCONNECT FEMALE DISCHARGE 4 41900 1 COUPLING QUICK DISCONNECT FEMALE FILTER PAN 5 45755 1 VALVE 3 WAY 1 2NPT NICKEL PLATED 6 45850 1 VALVE BALL 1NPT NICKEL PLATED 7 30925 1 T HANDLE DRAIN WELD ASSY 8 21157 1 SWITCH LIMIT 15A 250V BROWN BODY 9 30870 1 DOOR ASSEMBLY WOG MP 10 36727 1 FILTER PAN ASSEMBLY COMPLETE WOG MP Not shown ...

Page 117: ...106 Parts List Model WOG MP VH Not shown 8 04 Rear Lower Cabinet 2 1 5 3 4 ...

Page 118: ...inet ITEM PART NO QTY DESCRIPTION 1 40958 1 HOSE 1 2NPT X 18 SCT SWIVEL FITTING 1 END 2 71754 1 PUMP MOTOR ASSY 5 GPM 1 2 HP COMPLETE ASSEMBLY 3 71824 1 MOTOR 1 2 HP MOTOR ONLY W O PUMP 4 76923 1 PUMP 5 GPM PUMP ONLY W O MOTOR 5 30013 1 CABINET BACK PANEL Not shown ...

Page 119: ...108 Parts List Model WOG MP VH 8 05 Cooking Vat 1 5 3 4 2 3 Not shown ...

Page 120: ...SKET SUPPORT RACK 2 23760 2 ELEMENT 10 KW 208V FIREBAR 23761 2 ELEMENT 10 KW 240V FIREBAR 3 21154 2 THERMOCOUPLE J TYPE 9 BENT GROUNDED 4 30828 2 BASKET HANGER RACK 5 70178 2 FRY BASKET NOTE One 1 Thermocouple Item 3 connects to the Hi Limit Safety Control and one 1 connects to the cooking oil temperature control ...

Page 121: ...110 Parts List Model WOG MP VH 8 06 Filter Pan Assembly 1 6 3 5 2 4 7 8 9 10 11 ...

Page 122: ... HOLD DOWN FRAME 4 30040 1 COMPLETE HOLE DOWN FRAME W LEVERS 5 60819 2 FILTER PAPER 16 1 4 x 24 1 4 6 30041 1 FILTER PAN SCREEN FILTER MEDIA SUPPORT 7 30039 8 4 STUD FILTER PAN SUPPORT FRAME 8 32075 1 FILTER PAN WELD ASSEMBLY PAN ONLY 9 40958 1 HOSE 1 2NPT X 18 SCT SWIVEL FITTING 1 END 10 44150 1 FITTING BRASS MALE QUICK DISCONNECT 11 36727 1 COMPLETE FILTER PAN ASSEMBLY INCLUDES ALL OF THE ABOVE ...

Page 123: ...112 Parts List Model WOG MP VH 8 07 Ventless Hood Front 1 5 3 4 2 9 8 10 6 7 Not shown 11 ...

Page 124: ...LTER 12 3 8 x 20 x 2 4 91072 1 FIRE DAMPER COVER EXHAUST DIVERTER 5 23200 1 SWITCH SNAP ACTION ROLLER TYPE 6 30206 1 GREASE DRIP CUP 7 34750 1 DRIP CUP RETAINER SAFETY 8 42300 1 BAFFLE FILTER 20 x 20 STAINLESS STEEL 9 21153 9 IONIZER WIRE 20 SERVICE ITEM ONLY SOLD AS PACK OF 9 WIRES ITEM NO 71400 10 21125 1 E A C CONTACT BOARD INSIDE HOOD WALL 11 46125 1 FIRE DAMPER 10 x 10 285 F DETECTOR Not show...

Page 125: ...114 Parts List Model WOG MP VH Not shown Not shown Only for Manual Control ILS Version 8 08 Ventless Hood Rear 1 5 3 2 11 13 4 6 7 8 9 10 12 14 15 16 ...

Page 126: ... 1 BLOWER ASSEMBLY 6 24237 1 SWITCH PLUNGER 250V 15AV 7 20002 1 SWITCH ANSUL SHUTDOWN 120V 15A 8 40132 1 ANSUL AUTOMAN RELEASE MECHANISM ASSEMBLY 9 23751 1 TERMINAL BLOCK 6 POLE 10 23776 1 E A C SHUTDOWN ALARM MODULE 11 20312 1 BASE RELAY PLUG IN 12 20318 1 RELAY 240 VAC 10A ELECTRO MECH 13 20390 1 SWITCH VACUUM DUNGS 0 16 1 20 WC 14 21337 1 TRANSFORMER 230V TO 120V 15 22950 1 SONALERT INTERMITTEN...

Page 127: ...116 Parts List Model WOG MP VH ...

Page 128: ......

Page 129: ...750 Gunter Park Drive West Montgomery Al 36121 0247 USA Phone 334 272 1457 Toll Free 800 554 4537 USA Canada Only Fax 334 239 4117 www gfse com E mail services gfse com Printed in USA Form No 63501 Rel Date Apr 1999 Rev Date Nov 2018 Rev F ...

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