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MM3 MOTOR MANAGER 3  – INSTRUCTION MANUAL

7–1

MM3 Motor Manager 3

Chapter 7: Testing

GE Consumer & Industrial

Multilin

STOP

RUNNING

RELAY A

RELAY A

STOPPED

RELAY B

RELAY B

TRIPPED

AUX RELAY 1

AUX RELAY 1

ALARM

AUX RELAY 2

AUX RELAY 2

VALUE

MESSAGE

AUTO

MANUAL

STORE

RESET

ACTUAL

SETPOINT

START

A

START

A

START

B

START

B

Testing

7.1

Injection Testing

7.1.1

Primary 
Injection 
Testing

Prior to MM3 Motor Manager 3 commissioning, complete system operation can be verified 
by injecting current through the phase and ground fault CTs. To accomplish this, a current 
injection test set is required.

Operation of the entire MM3 Motor Manager 3 control/protection system, except the phase 
and ground fault CTs, can be checked by applying input signals to the MM3 Motor Manager 
3 from a secondary injection test set as described in this chapter.

7.1.2

Secondary 
Injection 
Testing

The figure below shows a simple, single-phase secondary injection test circuit that can be 
used to perform the tests described in this chapter. Tests should be performed to verify the 
correct operation and wiring. All functions are firmware driven and this testing is required 
only to verify correct firmware/hardware interaction.

The tests described in the following sections can be repeated and modified using setpoints 
and current levels more closely suited to the actual installation.

Summary of Contents for MM3

Page 1: ...3 MOTOR MANAGER 3 Instruction Manual GE publication number 1601 0107 A7 GEK 106295F Copyright 2007 GE Multilin ISO9001 2000 G E M ULTILI N R E GISTERE D GE Multilin s Quality Management System is registered to ISO9001 2000 QMI 005094 UL A3775 GE Multilin 215 Anderson Avenue Markham Ontario Canada L6E 1B3 Tel 905 294 6222 Fax 905 201 2098 Internet http www GEmultilin com GE Consumer Industrial Mult...

Page 2: ...tents of this manual are the property of GE Multilin Inc This documentation is furnished on license and may not be reproduced in whole or in part without the permission of GE Multilin The content of this manual is for informational use only and is subject to change without notice Part numbers contained in this manual are subject to change without notice and should therefore be verified by GE Multi...

Page 3: ... THERMISTOR INPUT 2 3 ANALOG INPUT 2 4 ANALOG OUTPUT 2 4 AUXILIARY 2 COIL 2 4 OUTPUT RELAYS 2 4 SERIAL COMMUNICATION PORT 2 4 SWITCH INPUTS 2 5 PROGRAMMABLE SWITCH INPUTS 2 5 STOP 2 5 START A AND START B 2 5 LOCAL ISOLATOR NO 2 6 CONTACTOR STATUS 2 6 DIELECTRIC STRENGTH TESTING 2 6 STARTER TYPES 2 7 FULL VOLTAGE NON REVERSING STARTER 2 7 FULL VOLTAGE REVERSING STARTER 2 9 TWO SPEED STARTER 2 11 SL...

Page 4: ...MENTS 4 2 CHECKING IF INSTALLATION UPGRADE IS REQUIRED 4 2 INSTALLING ENERVISTA MM3 SETUP 4 2 CONFIGURATION 4 5 SERIAL COMMUNICATIONS 4 5 ETHERNET COMMUNICATIONS 4 7 USING ENERVISTA MM3 SETUP 4 8 SAVING SETPOINTS TO A FILE 4 8 FIRMWARE UPGRADES 4 9 LOADING SETPOINT FILES 4 10 ENTERING SETPOINTS 4 11 VIEWING ACTUAL VALUES 4 12 CHASSIS MOUNT UNITS 4 15 DESCRIPTION 4 15 SETTING THE BAUD RATE AND PARI...

Page 5: ...DITION 5 35 PRESET COUNTERS AND TIMERS 5 36 S6 FACTORY DATA 5 37 PRODUCT FIRMWARE IDENTIFICATION 5 37 PRODUCT MODEL IDENTIFICATION 5 37 FACTORY SERVICE DATA 5 37 S7 TESTING 5 38 TEST CONFIGURATION 5 38 TEST RELAYS AND LEDS 5 38 CURRENT SIMULATION 5 39 ANALOG OUTPUT SIMULATION 5 40 ANALOG INPUT SIMULATION 5 41 SWITCH INPUTS SIMULATION 5 41 THERMISTOR SIMULATION 5 42 6 ACTUAL VALUES OVERVIEW 6 1 ACT...

Page 6: ...N CODE 03H 8 6 FUNCTION CODE 04H 8 6 FUNCTION CODE 05H 8 7 FUNCTION CODE 06H 8 8 FUNCTION CODE 07H 8 8 FUNCTION CODE 08H 8 10 FUNCTION CODE 10H 8 10 ERROR RESPONSES 8 11 APPLICATIONS 8 12 PERFORMING COMMANDS USING FUNCTION CODE 10H 8 12 STORING ADDRESSES USING THE BROADCAST COMMAND 8 12 USING THE USER DEFINABLE MEMORY MAP 8 13 MODBUS MEMORY MAP 8 16 DESCRIPTION 8 16 MODBUS DATA FORMATS 8 43 9 APPL...

Page 7: ...NG OF PHASE AND GROUND CTS 10 9 RS485 COMMUNICATIONS PORT 10 9 SWITCH INPUTS 10 10 THERMISTOR AND ANALOG INPUTS 10 10 STOP SWITCH INPUT 10 10 CONTACTOR STATUS FEEDBACK 10 10 EU DECLARATION OF CONFORMITY 10 11 EU DECLARATION 10 11 CHANGE NOTES 10 12 REVISION HISTORY 10 12 CHANGES TO THE MM3 MOTOR MANAGER 3 MANUAL 10 12 GE MULTILIN WARRANTY 10 13 WARRANTY STATEMENT 10 13 INDEX ...

Page 8: ...vi MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL TABLE OF CONTENTS ...

Page 9: ...e non reversing full voltage Reversing two speed autotransformer inverter wye delta slip ring and part winding type starters may be completely controlled by the MM3 Motor Manager 3 using the two contactor outputs Motor protection is included for the most common causes of failure to prevent costly shutdowns and rewinds These include three phase overload stalled rotor ground fault and loss of phase ...

Page 10: ... Thermistor ANSI 49 input which accepts PTC and NTC thermistor types Analog input output Six 6 additional programmable inputs plus two 2 control inputs Table 1 1 MM3 Motor Manager 3 Options Option 1 standard Option 2 full Contactor A Contactor A Serial communications Serial communications Four 4 programmable inputs Ten 10 programmable inputs Four 4 control inputs Six 6 control inputs Three 3 phase...

Page 11: ...CHAPTER 1 INTRODUCTION OVERVIEW MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL 1 3 Figure 1 1 Functional block diagram ...

Page 12: ...INDICATORS RELAY A Contactor A energized RELAY B Contactor B energized AUX 1 User programmable relay 1 energized AUX 2 User programmable relay 2 energized DISPLAY 2 line 40 character illuminated display communicates all messages in simple English for easy interpretation by users unfamiliar with unit GROUND CT INPUT 50 0 025 ground fault input Rear View SUPPLY VOLTAGE required to power the MM3 VOLT...

Page 13: ...nager 3 EnerVista MM3 Setup software no charge software package to aid in setting up MM3 Motor Manager 3 operating parameters available online at http www GEmultilin com RS 232 485 RS232 to RS485 converter box designed for harsh industrial environments 5A Phase CT 300 350 400 500 600 750 1000 50 0 025 ground CT For sensitive ground detection on high resistance grounded systems Control key cover Co...

Page 14: ...od where IAV average phase current IM current in a phase with maximum deviation from IAV and IFLC motor full load current setting STALLED ROTOR Range 1 15 to 4 50 FLC or OFF Delay range 0 5 to 5 seconds Accuracy 0 5 second THERMAL COOLING Range 5 to 1080 minutes when motor stopped 50 of motor stopped value when motor running Accuracy 1 minute UNDERCURRENT Range 10 to 100 motor FLC or OFF Delay ran...

Page 15: ...ARY AMPS setpoint when external CTs used 0 2 to 250 A when FLC 32 A 1 to 2000 A when FLC 32 A Accuracy 2 1 Frequency 20Hz 200Hz sine wave SUPPLY VOLTAGE AC nominal 115 V AC range 80 to 135 V AC 230 V AC range 150 to 250 V AC Frequency 50 60 Hz Power 25 VA maximum 7 VA nominal THERMISTOR INPUTS Sensor types positive temperature coefficient PTC RHOT 100 to 30000 Ω negative temperature coefficient NT...

Page 16: ...oads 875 VA 170 W maximum at 30 V DC 250 V AC inductive loads PF 0 4 Configuration SPST NO SPST NC form C Contact material silver alloy AgCdO Minimum permissible load 5 V DC 10 mA minimum 1 2 4 Communications PORTS Type RS485 2 wire half duplex Baud rate 1200 bps to 57 kbps Protocol Modbus RTU Functions read write setpoints read coil status read actual values read device status execute commands lo...

Page 17: ...t 1 6 days IP class IEC 529 IpX0 Fuse 0 5 A 250 V fast blow high breaking capacity DIMENSIONS Weight 6 lbs 12 oz 3 1 kg maximum Shipping box 12 9 7 5 350 mm 229 mm 190 mm INSTALLATION Ventilation requirements None Cleaning requirements None HAZARD may result if the product is not used for its intended purpose It is recommended that all MM3 Motor Manager 3 relays are powered up at least once per ye...

Page 18: ...1 10 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL TECHNICAL SPECIFICATIONS CHAPTER 1 INTRODUCTION ...

Page 19: ... RELAY 1 AUX RELAY 1 ALARM AUX RELAY 2 AUX RELAY 2 VALUE MESSAGE AUTO MANUAL STORE RESET ACTUAL SETPOINT START A START A START B START B Installation 2 1 Mounting 2 1 1 Description Cut the panel as shown below to mount the MM3 Motor Manager 3 Use either the 8 32 or 6 1 2 mounting screws provided to mount the MM3 Motor Manager 3 to the panel Figure 2 1 MM3 Motor Manager 3 Dimensions ...

Page 20: ... for the MM3 Motor Manager 3 is shown below The purpose of this diagram is to provide an example of how the MM3 Motor Manager 3 is typically wired not specifically how to wire the MM3 Motor Manager 3 Please refer to the following pages for details on wiring the unit based on general requirements Figure 2 2 Typical Wiring Diagram ...

Page 21: ... 0 025 input is only recommended to be used on resistance grounded systems 2 3 3 Supply Voltage A supply voltage of 120 240 V AC at 50 60 Hz is required to power the MM3 Motor Manager 3 The label on the back of the unit specifies the voltage that has been internally set To change the voltage setting open the sliding door on the back of the MM3 Motor Manager 3 and locate the supply voltage selector...

Page 22: ... 2 relay terminals 36 to 39 field programmable or hard wired 24 V DC coil 2 3 11 Serial Commu nication Port A serial port provides communication capabilities to the MM3 Motor Manager 3 Multiple MM3 Motor Manager 3 relays can be connected together with a 24 AWG stranded shielded twisted pair with a characteristic impedance of 120 Ω such as Belden 9841 or equivalent The total length of communication...

Page 23: ... INPUTS setpoints page for complete list of available functions 2 3 14 Stop If this terminal is de energized both contactor A and contactor B output relays will open causing the contactor coils to de energize The stop input must be energized before the MM3 Motor Manager 3 will process any start commands 2 3 15 Start A and Start B When the start input terminals are energized the corresponding conta...

Page 24: ...s change following stop command indicates a welded contactor Appropriate messages and alarms are displayed for these conditions and the status can be read via the serial port If the motor contactor is externally energized the MM3 Motor Manager 3 will seal in the output relay and display an EXTERNAL START message If the motor contactor is externally de energized the MM3 Motor Manager 3 will drop ou...

Page 25: ...ager 3 serial switch input or faceplate 2 Close and maintain contactor A output relay the motor is now across the line Stop trip sequence 1 Stop command received or trip occurs 2 Open contactor A output relay the motor is now off line When the power to the MM3 Motor Manager 3 is interrupted the contactor A output relay de energizes causing it to open and stop the motor The MM3 Motor Manager 3 can ...

Page 26: ...2 8 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL STARTER TYPES CHAPTER 2 INSTALLATION Figure 2 5 Full voltage Non reversing Starter Wiring ...

Page 27: ...o program the MM3 Motor Manager 3 for full voltage reversing starter set S1 CONFIGURATION ÖØ STARTER Ö STARTER TYPE FV REVERSING S1 CONFIGURATION ÖØ STARTER Ö TRANSFER TIME 1 to 125 seconds The TRANSFER TIME setpoint appears if the FV REVERSING starter type has been selected This delay occurs when the motor is running in the forward direction contactor A and the MM3 Motor Manager 3 receives a Star...

Page 28: ...d stop the motor The MM3 Motor Manager 3 can only be wired for fail safe operation If used the VT input must have a separate PT so that the current and voltage inputs remain in phase regardless of which direction the motor is running See the following figure If feedback is not received from either the F or the R contactor to Contactor Status N O inputs within one second of closing Contactor A or B...

Page 29: ... S1 CONFIGURATION ÖØ STARTER ÖØ HIGH SPEED START BLOCK ENABLE or DISABLE The TRANSFER TIME setpoint appears when the STARTER TYPE is TWO SPEED This delay may be required when the motor is switched from high speed contactor B directly to low speed contactor A The delay starts when contactor B drops out The HIGH SPEED START BLOCK appears when the STARTER TYPE is TWO SPEED When set to DISABLED the MM...

Page 30: ...MM3 Motor Manager 3 or a trip occurs 2 Open the currently closed contactor output relay There are many different configurations for the TWO SPEED starter type Three of the more popular ones are illustrated here two speed one winding constant or variable torque two speed one winding constant horsepower and two speed two winding When the power to the MM3 Motor Manager 3 is interrupted all MM3 Motor ...

Page 31: ...CHAPTER 2 INSTALLATION STARTER TYPES MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL 2 13 Figure 2 9 Two speed One Winding Constant or Variable Torque Starter GE POWER MANAGEMENT ...

Page 32: ...2 14 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL STARTER TYPES CHAPTER 2 INSTALLATION Figure 2 10 Two speed One Winding Constant Horsepower Starter GE POWER MANAGEMENT ...

Page 33: ...CHAPTER 2 INSTALLATION STARTER TYPES MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL 2 15 Figure 2 11 Two speed Two winding Starter GE POWER MANAGEMENT ...

Page 34: ...Manager 3 for slip ring starter set S1 CONFIGURATION ÖØ STARTER Ö STARTER TYPE SLIP RING S1 CONFIGURATION ÖØ STARTER Ö STAGE ONE SHORTING TIME 1 to 125 sec The STAGE ONE SHORTING TIME setpoint appears when the starter type has been selected as SLIP RING It represents the time delay from the closure of contactor A until the closure of contactor B Start sequence 1 The start command is received by th...

Page 35: ...fail safe operation If feedback is not received from the S or R contacts to the Contactor A or B Status N O inputs within one second of closing Contactor A or B output relays an open control circuit alarm will occur This will cause contactor A and B output relays to open If feedback remains at the Contactor A or B Status N O input more than one second after opening the contactor A or B output rela...

Page 36: ...starter set S1 CONFIGURATION ÖØ STARTER Ö STARTER TYPE SLIP RING S1 CONFIGURATION ÖØ STARTER ÖØ STAGE ONE SHORTING TIME 1 to 125 sec This STAGE ONE SHORTING TIME setpoint appears when the STARTER TYPE setpoint is selected as SLIP RING This is the time delay from the closure of contactor A until the closure of contactor B Start sequence 1 Start command received by the MM3 Motor Manager 3 serial swi...

Page 37: ...tion If feedback is not received from the S or R contacts to the Contactor A or B Status N O inputs within one second of closing contactor A or B output relays an open control circuit alarm will occur This will cause contactor A and B output relays to open If feedback remains at the Contactor A or B Status N O input more than one second after opening the contactor A or B output relays a welded con...

Page 38: ...t relay signal the inverter to start the motor 5 Wait for the RAMP UP TIME for Contactor B Status N O to close Stop trip sequence 1 Stop command is received or a trip occurs serial switch input or faceplate 2 Open contactor B output relay 3 Wait for the RAMP DOWN TIME for Contactor B Status N O to open 4 When Contactor B Status N O reads open open contactor A output relay If feedback is not receiv...

Page 39: ...y TR is picked up and seals itself in The 1S coil is also picked up which then picks up the 2S coil The 1S contacts configure the autotransformer windings into an open delta for two winding or wye for three winding autotransformers The 2S contacts bring the autotransformer on line providing reduced voltage to the motor When the timing relay TR times out 1S and 2S drop out and then contactor coil R...

Page 40: ...oint appears when STARTER TYPE is selected as AUTOTRANS OPN TRANS The 1S 2S value closes the 1S contactor ahead of the 2S contactor as per some manufacturer s wiring practices The 2S 1S value closes the 2S contactor ahead of the 1S contactor another common wiring practice The CHANGE OVER TIME setpoint appears when STARTER TYPE is selected as AUTOTRANS OPN TRANS This represents the time delay from ...

Page 41: ...ms close and maintain contactor A output relay close the 1S contactor 4 Wait for the time set in the CHANGE OVER TIME setpoint 5 Open contactor A and auxiliary output relays 6 Wait 20 ms 7 Close and maintain contactor B output relay Stop trip sequence 1 Stop command received by the MM3 Motor Manager 3 or a trip occurs 2 Open contactor B output relay If feedback is not received from the 1S 2S or R ...

Page 42: ...2 24 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL STARTER TYPES CHAPTER 2 INSTALLATION Figure 2 19 Autotransformer Open Transition Two Winding GE POWER MANAGEMENT ...

Page 43: ...tself in The 1S coil is also picked up which in turn picks up the 2S coil The 2S coil seals itself in The 1S contacts configure the autotransformer windings into an open delta for two winding or wye for three winding autotransformers The 2S contacts bring the autotransformer on line providing reduced voltage to the motor When timing relay TR times out the 1S coil drops out and then R is picked up ...

Page 44: ...t the 1S contactor will close ahead of the 2S contactor as per some wiring practices The 2S 1S value means that the 2S contactor will close ahead of the 1S contactor as this is another common wiring practice The CHANGE OVER TIME setpoint appears only if the autotransformer open or closed transition starter types have been selected For the autotransformer starter type this is the time delay from th...

Page 45: ...the 1S contactor 4 Wait for the time set in the CHANGE OVER TIME setpoint 5 Open contactor A output relay and wait 20 ms 6 Close and maintain contactor B output relay 7 Wait 40 ms then open auxiliary 1 output relay Stop trip sequence 1 Stop command received by the MM3 Motor Manager 3 or a trip occurs 2 Open contactor B output relay If feedback is not received by the contactor A B or auxiliary rela...

Page 46: ...2 28 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL STARTER TYPES CHAPTER 2 INSTALLATION Figure 2 22 Autotransformer Closed Transition Two Winding ...

Page 47: ...TIME 1 to 125 sec The STAGE ONE SHORTING TIME setpoint appears when the STARTER TYPE is selected as PART WINDING This is the time delay from the closure of contactor A until the closure of contactor B The functionality of this starter is currently under review Start sequence 1 Start command received by the MM3 Motor Manager 3 serial switch input or faceplate 2 Close and maintain contactor A output...

Page 48: ...INPUTS ÖØ INTERLOCK INPUT 9 Wye Delta 1M Contact S4 CONTROL ÖØ AUX 1 RELAY CONFIG Ö AUX RELAY 1 FUNCTION Wye Delta Cls Trans The CHANGE OVER CURRENT setpoint appears when STARTER TYPE is selected as WYE DELTA OPN TRANS or WYE DELTA CLS TRANS Before the CHANGE OVER CURRENT setpoint comes into effect on a wye delta start a minimum of 25 of the setpoint must have expired After 25 of the time has expi...

Page 49: ...tor A output relay a welded contactor alarm will occur If feedback is not received from the Contactor B Status N O input within one second of closing contactor B relay an open control circuit alarm will occur This will cause All starter output relays to open If feedback remains at the Contactor B Status N O input more than one second after opening the contactor B output relay a welded contactor al...

Page 50: ...OCK INPUT 9 Wye Delta 2S Contact S3 PROCESS Ö PROGRAMMABLE INPUTS Ö INTERLOCK INPUT 10 Wye Delta 1M Contact S4 CONTROL ÖØ AUX 1 RELAY CONFIG Ö AUX RELAY 1 FUNCTION Wye Delta Cls Trans The CHANGE OVER CURRENT setpoint appears only if either of the wye delta starter types have been selected Before the CHANGE OVER CURRENT setpoint comes into effect on a Wye delta start a minimum of 25 of the CHANGE O...

Page 51: ...e 2S resistor contactor Stop trip sequence 1 Stop command received by the MM3 Motor Manager 3 or a trip occurs 2 Open the 1M and 2M contactors When the power to the MM3 Motor Manager 3 is interrupted all output relays will de energize causing them to open and stop the motor The MM3 Motor Manager 3 can only be wired for fail safe operation If feedback is not received by the Contactor A Status N O C...

Page 52: ...mode a switch input determines which of the two motors is available for operation In automatic mode the MM3 Motor Manager 3 selects which motor should run based on the number of starts performed An even number of starts will start motor A and an odd number will start motor B To program the MM3 Motor Manager 3 for duty standby starter set S1 CONFIGURATION ÖØ STARTER Ö STARTER TYPE DUTY STANDBY S3 P...

Page 53: ...output relays will de energize causing them to open and stop the motor The MM3 Motor Manager 3 can only be wired for fail safe operation If feedback is not received by the Contactor A Status N O or Contactor B Status N O inputs within one second of closing the corresponding output relay an OPEN CONTROL CIRCUIT alarm will occur This will open the active output relay which will stop the motor If fee...

Page 54: ...STARTER ÖØ RAMP UP TIME 1 to 125 sec S1 CONFIGURATION ÖØ STARTER ÖØ RAMP DOWN TIME 1 to 125 sec S3 PROCESS Ö PROGRAMMABLE INPUTS ÖØ INTERLOCK INPUT 10 Bypass Contact S4 CONTROL ÖØ AUX 1 RELAY CONFIG Ö AUX RELAY 1 FUNCTION Soft Starter Bypass The RAMP UP TIME and RAMP DOWN TIME setpoints appear when starter type has been selected as SOFT STARTER See the MM3 Motor Manager 3 sequence below for detail...

Page 55: ... will occur This will cause Contactor A and B output relays to open If Contactor B Status N O does not receive feedback from the up to speed contact on the soft starter within the RAMP UP TIME setpoint during a start a drive failed to start alarm will be generated If Contactor B Status N O feedback remains at the MM3 Motor Manager 3 after the RAMP DOWN TIME has expired during a stop a drive failed...

Page 56: ...2 38 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL STARTER TYPES CHAPTER 2 INSTALLATION Figure 2 28 soft Starter GE POWER MANAGEMENT ...

Page 57: ...or a specific application Local programming is done using the front panel keypad and the 40 character alphanumeric display Remote programming via the serial port is also possible using the EnerVista MM3 Setup software 3 1 2 Message Display A 40 character display communicates system information to the user Trip and alarm messages automatically override the currently displayed message If no key is p...

Page 58: ...cator will be on The current alarm status is shown in the A2 STATUS ÖØ ALARM DATA actual values menu FAULT If an internal fault within the MM3 Motor Manager 3 is detected by self checking this indicator will be on The MM3 Motor Manager 3 must be replaced or repaired CONTACTOR A If the contactor A relay is energized this indicator will be on CONTACTOR B If the contactor B relay is energized this in...

Page 59: ...remote starts are disabled STOP commands from any location are always operational MANUAL If the MM3 Motor Manager 3 is in manual control mode this indicator will be on In manual mode the Start A Start B switch inputs Auto Start A Auto Start B switch inputs and START A START B keys are operational but serial port start commands are ignored All stop commands are operational ...

Page 60: ... features continue to operate while setpoints data is displayed 3 2 2 Actual Values Key The ACTUAL key allows the user to examine all of the actual motor operating parameters There are four pages of actual values data status inputs and statistics Pressing this key will cause the display to show the beginning of the next page of actual values data If setpoints data was on the display before pressin...

Page 61: ...rial port 3 2 7 Message Up Down Keys The MESSAGE UP DOWN keys allow the user to move to the next or previous section of the currently selected page Pressing the MESSAGE DOWN key displays the next section of the current page Pressing the MESSAGE UP key displays the previous section of the current page Note If either key is held for more than 1 second the next or previous sections will be selected a...

Page 62: ...easure an integral number of cycles to reduce the affects of noise and harmonics Thermistor analog input control supply voltage and internal reference voltage are also monitored An external precision 5 V DC reference is used as the input reference for the A D converter When power to the unit is removed a small 8 bit processor 68HC908 will continue to operate for a period of at least 1 hour This pr...

Page 63: ... setpoint files from to disk Read actual values Monitor status Read pre trip data and trip record Get help on any topic Upgrade MM3 Motor Manager 3 firmware View the instruction manual as a help file The EnerVista MM3 Setup software allows immediate access to all MM3 Motor Manager 3 features with easy to use pull down menus in the familiar Windows environment This chapter provides the necessary in...

Page 64: ...tware menu item then select MM3 Motor Manager 3 from the list of products Z Verify that the software version shown on this page is identical to the installed version as shown below Select the Help About MM3PC menu item to determine which version is installed on the local PC 4 1 4 Installing EnerVistaMM3 Setup After ensuring the minimum requirements indicated earlier use the following procedure to ...

Page 65: ...start the installation process A status window with a progress bar will be shown during the downloading process Figure 4 3 Download status window Z Select the complete path including the new directory name where the EnerVista 469 Setup software will be installed Z Click on Next to begin the installation The files will be installed in the directory indicated and the installation program will automa...

Page 66: ...UCTION MANUAL OVERVIEW CHAPTER 4 SOFTWARE Z Click Finish to end the installation The MM3 Motor Manager 3 device will be added to the list of installed IEDs in the EnerVista Launchpad window as shown below Figure 4 4 Installed IEDs ...

Page 67: ... terminals 25 26 Be careful to observe correct polarity of the RS485 connections Refer to RS485 termination on page 2 5 for connection details Z Start the EnerVista MM3 Setup software The software will attempt to communicate with the MM3 Motor Manager 3 The MM3 Motor Manager 3 to PC communications status is displayed on the bottom right of the EnerVista MM3 Setup window Z To configure communicatio...

Page 68: ...lt settings the software waits for the user to click the ON button before attempting communications this mode is preferred when the software is being used without an attached MM3 unit Startup Mode Set to match the type of RS232 RS485 converter If connected through the MM3 front panel RS232 port select No Control Type If connected through a GE Multilin F485 converter device select MULTILIN RS232 RS...

Page 69: ...ion is setup as shown in RS485 termination on page 2 5 That the RS485 wire polarity is correct and is connected to the right terminals Z Once the communication has been established click OK to return to the main screen 4 2 2 Ethernet Com munications The MM3 Motor Manager 3 can be configured for Ethernet communications through the GE Multilin MultiNET Ethernet adapter Refer to the MultiNET manual f...

Page 70: ... example SPF_V340 MM3 Use the following procedure when setting commissioning values for multiple MM3 Motor Manager 3s or when an MM3 Motor Manager 3 is not communicating or connected to the computer Z Start EnerVista MM3 Setup Z Select the File New menu item to enter setpoint values for the off line MM3 Motor Manager 3 If the software is communicating with the MM3 Motor Manager 3 communications wi...

Page 71: ...sary to save the current MM3 Motor Manager 3 setpoints to a file see the previous section Please save the setpoints before continuing The following procedure describes how to load new firmware into the MM3 Motor Manager 3 flash memory Upgrading the relay firmware may cause relay operation to change Print and save the original setpoints to a file that can be reloaded into the relay before proceedin...

Page 72: ...l be the last chance to cancel the firmware upgrade before the flash memory is erased Z Click Yes to continue Upon completion it will be necessary to reload the previously saved setpoints back into the MM3 Motor Manager 3 See the following section for additional details 4 3 3 Loading Setpoint Files Loading an MM3 Motor Manager 3 setpoint file is accomplished as follows Z Select the File Open menu ...

Page 73: ...points from EnerVista MM3 Setup Z Select the Setpoint Protection Motor Protection menu item The following window prompts the user for motor protection information Figure 4 11 Motor Protection Setpoints Z For numerical setpoints in the example above Full Load Current Hot Cold Curve Ratio and Overload Pickup Level click the arrow keys at the end of the dialog box to increment decrement the setpoint ...

Page 74: ...es or Store to send the values to the MM3 Motor Manager 3 if connected Z Click on Help to display help topics related to the setpoints being modified 4 3 5 ViewingActual Values The following example shows how to view and trend MM3 Motor Manager 3 actual values Z Establish communications with the MM3 Motor Manager 3 unit and select the Actual Statistics menu item This opens the window showing the r...

Page 75: ...isplayed values with the pull down menu beside each graph description Z Change the Color Style Width Group and Spline selection as desired Z Select the same Group for all parameters to be scaled together Z Select Save to store the graph attributes Z Click OK to close the window Z In the trending window select the Sample Rate Z Click the boxes of the values to be displayed Z Click RUN to begin the ...

Page 76: ...p to edit Graph Attributes Zoom In Zoom Out CURSOR LINES To move lines move mouse pointer over the cursor line Click and hold the left mouse button and drag the cursor line to the new location MODE SELECT Click on these buttons to view Cursor Line 1 Cursor Line 2 or Delta difference values for the graph LEVEL Displays the value of the graph at the active Cursor Line WAVEFORM The trended data from ...

Page 77: ...nd change them one at a time After each change the master must be changed to match the communication setting change in the MM3 Motor Manager 3 4 4 2 Setting the Baud Rate and Parity Z Assume your system communicates at 19200 baud and even parity Z Use EnerVista MM3 Setup to establish communications with the chassis mount MM3 Motor Manager 3 at 9600 baud and no parity Z Select the Communication Set...

Page 78: ...em Z Change the baud rate setting to 19200 Z Click Store Z Click OK Z Select the Communication Computer menu item again Z Click ON in the Communication Control section The status should now read Program is now talking to Multilin device Z Select OK to exit the Communication Computer window Z Select the Communication Troubleshooting menu item Z Enter 1147 address of the parity setpoint in the addre...

Page 79: ...3 INSTRUCTION MANUAL 4 17 Z Click OK Z Select the Communication Computer menu item again Z Click ON in the Communication Control section The status should now read Program is now talking to Multilin device Z Select OK to exit the Communication Computer window ...

Page 80: ...4 18 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL CHASSIS MOUNT UNITS CHAPTER 4 SOFTWARE ...

Page 81: ...TPOINT START A START A START B START B Setpoints 5 1 Overview 5 1 1 SetpointsMain Menu SETPOINTS S1 CONFIGURATION COMMUNICATIONS See page 5 MOTOR IDENTIFICATION See page 5 STARTER See page 6 CT VT INPUTS See page 7 THERMISTOR See page 8 FAULT MODE See page 9 STATISTICS See page 9 PROGRAMMABLE MESSAGES See page 10 PREFERENCES See page 10 SETPOINTS S2 PROTECTION MOTOR PROTECTION THERMAL See page 11 ...

Page 82: ...e page 29 PROCESS OPTIONS See page 30 SETPOINTS S4 CONTROL UNDERVOLTAGE AUTO RESTART See page 31 AUX RELAY 1 CONFIG See page 32 AUX RELAY 2 CONFIG See page 32 SETPOINTS S5 MONITORING PLANT CONDITION See page 35 PRESET COUNTERS AND TIMES See page 36 SETPOINTS S6 FACTORY DATA PRODUCT FIRMWARE IDENTIFICATION See page 37 PRODUCT MODEL IDENTIFICATION See page 37 FACTORY SERVICE DATA See page 37 SETPOIN...

Page 83: ...st page of setpoints The MESSAGE keys may be used to view all the setpoints data The setpoint values themselves are changed by pressing the VALUE keys until the desired value is reached When a setpoint is adjusted to its proper value the STORE key must be pressed in order to store the setpoint into the MM3 Motor Manager 3 non volatile memory Once the STORE key is pressed the flash message shown be...

Page 84: ...ions are used in the messages in the Setpoints pages A Amps amperes AUX auxiliary CBCT core balance current transformer COM Comms communication CT current transformer FLC full load current FV full voltage G F ground fault GND ground Hz Hertz Kohms kilo ohms MAX maximum MIN minimum SEC s seconds UV undervoltage VT voltage transformer ...

Page 85: ...actual values message MOTOR RATING Enter the motor rating or low speed motor rating for two speed starters in kWs on this line This message is for reference only and does not affect operation of the MM3 Motor Manager 3 HIGH SPEED MOTOR RATING Enter the high speed motor rating applicable for two speed starters only in kWs on this line This message is for reference only and does not affect operation...

Page 86: ...ents has dropped below the CHANGE OVER CURRENT value the transition from wye contactor A to delta contactor B will occur If this setpoint is OFF 100 of the CHANGE OVER TIME must expire for the wye to delta transition to occur CHANGE OVER TIME This setting appears only if STARTER TYPE is set as WYE DELTA OPN TRNS or WYE DELTA CLS TRANS See the CHANGE OVER CURRENT setpoint above for operation TRANSF...

Page 87: ...AUTOTRANS CLS TRANS The 1S 2S value indicates that the 1S contactor will close ahead of the 2S contactor as per some manufacturer wiring practices The 2S 1S value indicates that the 2S contactor will close ahead of the 1S contactor another common wiring practice CHANGE OVER TIME This setting appears only if STARTER TYPE is selected as AUTOTRANS OPN TRANS or AUTOTRANS CLS TRANS This is the time del...

Page 88: ...nergized GROUND FAULT CT INPUTS Enter the ground sensing used either sensitive 50 0 025 core balanced ground fault CT or 5 A residual for residual ground fault current sensing from the 5 A phase CT secondaries VT PRIMARY VOLTAGE Enables or disables the voltage power features of the MM3 Motor Manager 3 as well as setting the VT primary voltage VT CONNECTION TYPE Appears only if the VT PRIMARY VOLTA...

Page 89: ...anager 3 continues to run the motor with an internal fault present if set to DISABLE SERIAL COMMS FAILURE TRIP If the serial communications link is used to control a process with several motors working together it may be desirable to shut down the motor if communication control is lost When no activity occurs on the communications port for 5 to 25 seconds it will trip if this feature is enabled SE...

Page 90: ...l value page 5 2 9 Preferences PATH S1 CONFIGURATION ÖØ PREFERENCES The default message delay can be adjusted with the DEFAULT MESSAGE DELAY setpoint The brightness of the MM3 Motor Manager 3 display when not in use is set with the DEFAULT MESSAGE BRIGHTNESS setpoint CLEAR INTERLOCK COUNTER DISABLE Range Enable Disable CLEAR ENERGY USED DISABLE Range Enable Disable PROGRAMMABLE MESSAGE PROGRAMMABL...

Page 91: ...me overcurrent overload curves Consult the overload curve figures and tables below to match the curve number to a particular motor If no motor curve data is available select the curve which has a 6 times overload trip time equal to the motor nameplate stall time The MM3 Motor Manager 3 also has four NEMA class curves which can be selected should these curves be suggested by the manufacturer HOT CO...

Page 92: ...10 416 833 1250 1666 2916 3750 5000 6250 1 20 198 397 596 795 1392 1789 2386 2982 1 30 126 253 380 507 887 1141 1521 1902 1 40 91 182 273 364 638 820 1093 1367 1 50 70 140 210 280 490 630 840 1050 1 75 42 84 127 169 297 381 509 636 2 00 29 58 87 116 204 262 350 437 2 25 21 43 64 86 150 193 258 323 2 50 16 33 50 66 116 150 200 250 2 75 13 26 39 53 93 119 159 199 3 00 10 21 32 43 76 98 131 164 3 50 ...

Page 93: ... MANUAL 5 13 The standard GE Multilin time overcurrent curves are shown below Figure 5 1 Ge Multilin Time Overcurrent Curves 1 2 3 4 5 6 7 8 CURVE 807638D4 CDR 1 10 100 1000 Time seconds 10 000 100 000 Multiple of pickup current per unit 0 05 0 1 0 5 1 5 10 20 50 100 ...

Page 94: ...oad level Curve Class 10 Class 15 Class 20 Class 30 1 05 3349 5024 6698 10047 1 10 1635 2452 3269 4904 1 20 780 1170 1560 2340 1 30 497 746 995 1492 1 40 358 536 715 1073 1 50 275 412 549 824 1 75 166 250 333 499 2 00 114 172 229 343 2 25 84 127 169 253 2 50 65 98 131 196 2 75 52 78 105 157 3 00 43 64 86 129 3 50 30 46 61 91 4 00 23 34 46 67 4 50 17 8 27 36 53 5 00 14 3 21 29 43 5 50 11 7 17 6 23 ...

Page 95: ...R MANAGER 3 INSTRUCTION MANUAL 5 15 Figure 5 2 NEMA Compatible Time Overcurrent Curves CLASS 10 CLASS 15 CLASS 20 CLASS 30 CURVE 807903D4 CDR Multiple of pickup current per unit 0 1 0 5 1 5 10 20 50 100 1 10 100 1000 10 000 100 000 Time seconds ...

Page 96: ... setpoint value and remains this way for the time delay programmed in this setpoint while the motor is running the alarm relay will activate and the GROUND ALARM message will be displayed Refer to Load Protection on page 5 19 for details on how the MM3 Motor Manager 3 detects a start condition When the phase current increases from 0 A the GROUND ALARM DELAY ON START setpoint described below is use...

Page 97: ...AUSE OF TRIP GROUND FAULT message will be displayed Refer to Load Protection on page 5 19 for details on how the MM3 Motor Manager 3 detects a start condition When the phase current increases from 0 A the GROUND TRIP DELAY ON START setpoint described below is used until the MM3 Motor Manager 3 determines whether the motor is running or starting GROUND TRIP DELAY ON START This delay is used when th...

Page 98: ... given a maximum thermal capacity of 100 overload trip and a STOP MOTOR COOL TIME of 30 minutes the time to reach thermal capacity is calculated from EQ 5 4 Therefore the time that must pass until the thermal capacity reaches 15 is as follows EQ 5 5 OVERLOAD TRIP RESET If this setpoint is set to AUTO an automatic reset of overload trips will occur after the motor has cooled to a thermal capacity v...

Page 99: ...inspection and motor stopped time alarms to be reset using the faceplate RESET key All other alarms will reset when the alarm condition clears 5 3 4 Load Protection PATH S2 PROTECTION ÖØ LOAD PROTECTION LOAD PROTECTION UNDERPOWER ALARM LEVEL OFF kW Range 0 2 to 1100 0 kW or OFF in steps of 0 1 UNDERPOWER ALARM DELAY 10 s Range 1 to 60 s in steps of 1 UNDERPOWER TRIP LEVEL OFF kW Range 0 2 to 1100 ...

Page 100: ...llowable acceleration time of the motor This is defined as the length of time required for the average motor current to drop below full load current after a start command LOAD INCREASE ALARM Set to a suitable level if a warning is required when motor current is approaching or in an overload condition When current exceeds this value a load increase alarm will occur Set to OFF if not required UNDERC...

Page 101: ...RVOLTAGE ALARM LEVEL This feature functions the same as the overvoltage trip feature but produces an alarm indication instead of a trip OVERVOLTAGE ALARM DELAY Enter the delay for activation of the overvoltage alarm OVERVOLTAGE TRIP LEVEL If the voltage remains above this value while the motor is running for the time specified in the OVERVOLTAGE TRIP DELAY the MM3 Motor Manager 3 will trip Set thi...

Page 102: ...vide time dependent trip alarm stop features based on a switch input This function is used PROGRAMMABLE INPUTS INTERLOCK INPUT 1 NOT USED Range see below STARTUP OVERRIDE DELAY 0 s Range 0 to 3600 s or OFF in steps of 1 RUNNING OVERRIDE DELAY 0 s Range 0 to 3600 s or OFF in steps of 1 OPERATION INTERLOCK STOP Range INTERLOCK STOP LATCHED TRIP INSTANTANEOUS ALARM DISABLE Range ENABLE DISABLE INTERL...

Page 103: ...ctions and can be further defined using the AUTO PERMISSIVE INDICATION and AUTO MODE setpoints If the auto permissive switch is healthy start commands can come from the Auto Start A Auto Start B switches When the auto permissive switch is unhealthy the Auto Start A Auto Start B switches are ignored When the auto permissive switch is healthy start commands via the Start A and B switch inputs and th...

Page 104: ...before the switch was closed manual mode Manual LED on hard wired auto mode Auto LED on INTERLOCK COUNTER This function provides a means to count switch closures when assigned to one of the programmable switch inputs When the switch input is put into the healthy position the counter will increment by one see Counters on page 6 13 See Interlock Names on page 5 27 for details on programming the inte...

Page 105: ...MM3 Motor Manager 3 automatically resets the trip to allow the other motor to be started The trip message becomes an alarm message which must be reset to allow the tripped motor to start If the second motor trips the MM3 Motor Manager 3 will remain tripped until reset is pressed The details of manual mode are described above under MOTOR SELECTOR A B above Faceplate stop trips process stop trips an...

Page 106: ...WIRED AUTO via the AUTO MANUAL buttons instead of having it done automatically when the Auto Permissive switch input is put into the healthy position SERIAL PERMISSIVE This setpoint allows serial commands to block all start commands serial or manual until the unblock command is received This setpoint must be enabled before serial start block commands are executed When set to DISABLE any start bloc...

Page 107: ... to UNLATCHED the EXTERNAL STOP message will be displayed If the FIELD STOP setpoint is set to LATCHED the MM3 Motor Manager 3 will initiate an emergency stop trip This trip condition must be reset before the motor can be restarted FACEPLATE STOP When this setting is LATCHED pressing the STOP button will cause a latched trip Pressing the RESET key will allow the motor to restart If the MM3 Motor M...

Page 108: ...values must be specified with these setpoints ANALOG ALARM LOW LEVEL If the analog input scaled value drops below the level set by this setpoint an analog input low alarm will occur The alarm level must be a value between the MINIMUM SCALE and MAXIMUM SCALE values ANALOG INPUT ANALOG INPUT NAME ANALOG INPUT Range 20 alphanumeric characters ANALOG INPUT UNIT UNITS Range 20 alphanumeric characters M...

Page 109: ...OW DELAY The analog input scaled value must be less than the ANALOG TRIP LOW LEVEL for the time specified by this setpoint before a trip will occur ANALOG TRIP HIGH LEVEL If the analog input scaled value exceeds the level set by this setpoint an analog input high trip will occur The trip level must be a value between the MINIMUM SCALE and MAXIMUM SCALE values ANALOG TRIP HIGH OVERRIDE The analog l...

Page 110: ...ial link START A KEY and START B KEY When set to Enable the user can start the motor with the START A or START B key when the motor status is available to start and the MM3 Motor Manager 3 is in Manual mode When set to Disable any START A or START B keypress is ignored START KEY MODE When set to Normal the START A B keys operate as described in Start A B Keys on page 3 5 When set to Test Only the ...

Page 111: ...mination that a restart is required and the closure of the internal output relay The reaction time of the contactor will be in addition to the 300 ms power up time If control voltage is restored within the IMMED RESTART POWER LOSS TIME 0 1 to 0 52 s the motor will be restarted immediately If the supply is restored after the IMMED RESTART POWER LOSS TIME but before the DELAY1 RESTART POWER LOSS TIM...

Page 112: ...resent PRE CONTACTOR A Auxiliary relay 1 will energize when the MM3 Motor Manager 3 receives a start command The contactor A relay will start the motor after the delay specified in the AUX RELAY 1 PRE START DELAY setpoint Auxiliary relay 1 will de energize after the AUX RELAY 1 POST START DELAY times out or when contactor A de energizes PRE CONTACTOR B Auxiliary relay 1 will energize when the MM3 ...

Page 113: ...iliary relay and de energizes contactor A at the same time the ground fault trip occurs See Motor Protection Ground Fault on page 5 16 for details Use the DELAY CONTACTOR GROUND FAULT TRIP BY setting for coordination WYE DELTA CLS TRANS This function must be configured when using the wye delta closed transition starter type See Wye delta Closed Transition Starter on page 2 32 for details AUTOTRANS...

Page 114: ...contactor A closes When set to 0 s auxiliary relay 1 de energizes as soon as contactor A closes When set to OFF auxiliary relay 1 remains energized until contactor A opens ENERGIZE ON MOTOR START DELAY Provides a delayed energization of auxiliary relay 1 when MOTOR RUNNING is selected as the AUX RELAY 1 FUNCTION Auxiliary relay 1 energizes after this time delay on the occurrence of a motor start D...

Page 115: ...d for wear When the NUMBER OF STARTS counter exceeds this setpoint a contactor inspection interval alarm is generated Use the S1 CONFIGURATION ÖØ STATISTICS ÖØ CLEAR COUNTERS setpoint to clear the NUMBER OF STARTS counter If this feature is not required set this setpoint to OFF MAX DRIVE STOPPED TIME Enter the maximum interval that the motor can be left not running When the motor stopped time exce...

Page 116: ...RTS X100 Range 0 to 65535 in steps of 1 PRESET OVERLOAD TRIPS 0 Range 0 to 65535 in steps of 1 PRESET THERMISTOR TRIPS 0 Range 0 to 65535 in steps of 1 PRESET GROUND FAULT TRIPS 0 Range 0 to 65535 in steps of 1 PRESET SINGLE PHASE TRIPS 0 Range 0 to 65535 in steps of 1 PRESET ACCELERATION TRIPS 0 Range 0 to 65535 in steps of 1 PRESET UNDERCURRENT TRIPS 0 Range 0 to 65535 in steps of 1 PRESET UNDER...

Page 117: ... Manager 3 order code serial number and date of manufacture 5 7 3 Factory Service Data PATH S6 FACTORY DATA ÖØ FACTORY SERVICE DATA PRODUCT FIRMWARE IDENTIFICATION MOD NUMBER S 000 Range for identification only MOTOR MANAGER 3 VERSION X XX DATE Range for identification only BOOT PROGRAM VERSION X XX Range for identification only DISPLAY PROGRAM VERSION X XX Range for identification only SUPERVISOR...

Page 118: ...sent the RELAYS LEDS SIMULATION setpoint is ON and setpoint access is enabled If the test is attempted while current is present the setpoint will be forced to NORMAL MODE and the RELAY TEST BLOCKED CURRENT PRESENT flash message will be displayed for 3 seconds If any trips are present the setpoint will be forced to NORMAL MODE and the SIMULATION BLOCKED TRIP PRESENT flash message will be displayed ...

Page 119: ...ted relay functions such as timed overload trip It also allows verification that external trip and alarm wiring is responding correctly The current simulation settings are programmed as follows SIMULATION Enter the required simulation phase and ground currents in the following messages Select ON to switch from actual currents to the programmed simulated values This command is ignored if real phase...

Page 120: ...put Simulation PATH S7 TESTING ÖØ ANALOG OUTPUT SIMULATION The analog output simulation settings are programmed as follows SIMULATION Enter ON to switch from actual analog output to the programmed simulation value Set this setpoint to OFF after simulation is complete As a safeguard simulation will automatically turn off if power to the MM3 Motor Manager 3 is turned off and on time programmed in SI...

Page 121: ...l power is removed ANALOG INPUT Enter an analog input current in the range of 4 to 20 mA to be simulated 5 8 6 Switch Inputs Simulation PATH S7 TESTING ÖØ SWITCH INPUTS SIMULATION ANALOG INPUT SIMULATION SIMULATION OFF Range ON OFF SIMULATION ENABLED FOR 15 min Range 5 to 305 min or UNLIMITED in steps of 5 ANALOG INPUT OFF mA Range 4 0 to 20 0 mA or OFF in steps of 0 1 CURRENT SIMULATION SIMULATIO...

Page 122: ...itch inputs as OPEN or CLOSED The functionality of these inputs remains as is with actual input connected STOP INPUT Enter the status of this switch input as OPEN or CLOSED The functionality of this input remains as is with actual input connected CONTACTOR A STATUS INPUT and CONTACTOR B STATUS INPUT Enter the status of these switch inputs as OPEN or CLOSED The functionality of these inputs remains...

Page 123: ...ill be displayed for 3 seconds SIMULATION ENABLED FOR Select the desired length of time that simulation will be enabled When the programmed time has elapsed thermistor simulation will turn off If UNLIMITED is selected simulated thermistor input will be used until simulation is turned off via the SIMULATION setpoint or via the serial port or until control power is removed from the MM3 Motor Manager...

Page 124: ...5 44 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL S7 TESTING CHAPTER 5 SETPOINTS ...

Page 125: ...E AUTO MANUAL STORE RESET ACTUAL SETPOINT START A START A START B START B Actualvalues 6 1 Overview 6 1 1 Actual Values Main Menu ACTUAL VALUES A1 DATA MOTOR DATA See page 3 PROCESS DATA See page 4 PROGRAMMABLE MESSAGE See page 5 ACTUAL VALUES A2 STATUS TRIP DATA See page 6 ALARM DATA See page 7 MOTOR STATUS See page 10 ACTUAL VALUES A3 INPUTS INPUT CONTACTS STATUS See page 12 ACTUAL VALUES A4 STA...

Page 126: ...r example the MM3 Motor Manager 3 could be programmed to display these messages in sequence three phase current ground current motor status motor current as a percentage of full load and analog input Messages are displayed in the order they are selected To add a default message use the message keys to display any actual values or setpoints message to be added to the default queue Press the STORE k...

Page 127: ... the process interlock switches is open an undervoltage delayed restart is in progress an autotransformer start inhibit is in progress or the STARTER TYPE setpoint is OFF AVAILABLE AUTO Start commands from the serial port or the Auto Start A Auto Start B interlock switch inputs will be performed Start commands from the Start A Start B switch inputs and the START A B keys will be ignored AVAILABLE ...

Page 128: ... from IAV and IFLC motor full load current setting ACCELERATION TIME This message displays the motor acceleration time from the last motor start This value is determined by the amount of time required for the average phase current to go below 1 0 full load current after a motor start LAST STARTING CURRENT This message displays the maximum current measured during the last motor start This value is ...

Page 129: ...setpoints The analog input name and units are user definable in the setpoints area 6 2 3 Programmable Message PATH A1 DATA ÖØ PROGRAMMABLE MESSAGE This message contains 40 characters of user programmable text The text can be entered in the S1 CONFIGURATION ÖØ PROGRAMMABLE MESSAGE menu See Programmable Message on page 5 10 for details PROGRAMMABLE MESSAGE PROGRAMMABLE MESSAGE SAMPLE TEXT ...

Page 130: ...erence for the pretrip phase and ground currents TIME TO RESET This message is visible only when an overload trip is present The time left before the overload trip can be reset is displayed Note that the lockout reset interlock feature can be used to override this time PRETRIP A B C This message displays the motor phase current that was flowing at the time of trip PRETRIP GROUND CURRENT This messa...

Page 131: ...ERMISTOR ALARM UNDERPOWER ALARM UNDERCURRENT ALARM ACCELERATION TIME ALARM GROUND FAULT ALARM OPEN CONTROL CIRCUIT WELDED CONTACTOR INVERTER TRIPPED DRIVE FAILED TO START DRIVE FAILED TO STOP INCOMPELTE START UNDERPOWER ALARM MOTOR GREASING INTERVAL EXCEEDED CONTACT INSPECTION INTERVAL EXCEEDED MAXIMUM MOTOR STOP TIME EXCEEDED ANALOG HIGH ALARM ANALOG LOW ALARM PROCESS INTERLOCK A ALARM PROCESS IN...

Page 132: ...LARM The average phase current has dropped below the undercurrent alarm level for the undercurrent alarm time delay ACCELERATION TIME ALARM The measured motor acceleration time has exceeded the acceleration time alarm level GROUND FAULT ALARM The ground current has exceeded ground fault alarm level for the ground fault alarm time delay OPEN CONTROL CIRCUIT While performing a start the MM3 Motor Ma...

Page 133: ...TION INTERVAL EXCEEDED The number of contactor operations has exceeded the contactor inspection interval alarm count MAXIMUM MOTOR STOP TIME EXCEEDED The time that the motor has remained stopped has exceeded the maximum motor stopped time alarm level This can be cleared by starting the motor ANALOG HIGH ALARM The analog input value has exceeded the analog input high alarm level for the analog inpu...

Page 134: ...mmands from the Start A Start B switch inputs and or the START A B keys will be performed Start commands from the serial port and Auto Start A Auto Start B switch inputs will be ignored RUNNING At least one contactor output relay is closed DELAYED RESTART IN PROGRESS This message will appear if a delayed undervoltage restart is in progress The displayed time indicates the time remaining until the ...

Page 135: ...utotransformer starts per hour setpoint EXTERNAL START This message will appear if the contactor closed without receiving a start command from the MM3 Motor Manager 3 The MM3 Motor Manager 3 will close the corresponding output relay to seal in the contactor CAUSE OF STOP This message will appear to indicate the cause of the current stop condition CAUSE OF LAST STOP This message indicates the cause...

Page 136: ...he MM3 Motor Manager 3 input contacts either CLOSED or OPEN The interlock messages also show the function if any assigned to each of the ten interlock switches on the second line INPUT CONTACTS STATUS START A INPUT OPEN START B INPUT OPEN STOP INPUT OPEN CONTACTOR A N O OPEN CONTACTOR B N O OPEN LOCAL ISOLATOR N O OPEN INTERLOCK 1 OPEN NOT USED INTERLOCK 2 OPEN NOT USED INTERLOCK 10 OPEN NOT USED ...

Page 137: ...lated motor stopped time This is the amount of time that the motor has been stopped since the last time it was running This value will clear to zero the next time the motor is started 6 5 2 Counters PATH A4 STATISTICS ÖØ COUNTERS The counters actual values display the following information TIMERS RUNNING TIME 2338 HOURS STOPPED TIME 2 HOURS COUNTERS INTERLOCK COUNTER 34765 UNITS NUMBER OF STARTS 2...

Page 138: ... is the sum of all of the individual causes of trip OVERLOAD TRIPS This value is incremented when an overload trip occurs THERMISTOR TRIPS This value is incremented when a thermistor trip occurs GROUND FAULT TRIPS This value is incremented when a ground fault trip occurs SINGLE PHASE TRIPS This value is incremented when a single phase trip occurs ACCELERATION TRIPS This value is incremented when a...

Page 139: ...is required Operation of the entire MM3 Motor Manager 3 control protection system except the phase and ground fault CTs can be checked by applying input signals to the MM3 Motor Manager 3 from a secondary injection test set as described in this chapter 7 1 2 Secondary Injection Testing The figure below shows a simple single phase secondary injection test circuit that can be used to perform the tes...

Page 140: ...7 2 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL INJECTION TESTING CHAPTER 7 TESTING Figure 7 1 Secondary Injection Test Setup GE POWER MANAGEMENT ...

Page 141: ... the start A input and note that the Running LED goes on Inject a current of 10 A into all three phases The relay will display a current value of displayed current actual injected current 100 5 10 100 5 200 A This represents 4 times the phase FULL LOAD CURRENT setpoint Therefore based on a 400 overload and curve 4 contactor A will change state 23 seconds after the overload is first applied When th...

Page 142: ...ce alarm will occur if this condition persists for longer than 5 seconds and auxiliary relay 1 will energize EXAMPLE 2 Find the percentage of unbalance given the following information We have Iav given by EQ 7 5 Since Iav Ifl the following formula is used EQ 7 6 Since unbalance is greater than 30 a single phase trip will occur if this condition persists for longer than 5 seconds and auxiliary rela...

Page 143: ...er 3 displays a ground fault trip message Turn the ground fault current off and press the reset key to reset the trip 7 2 4 Input Functions Operation of each MM3 Motor Manager 3 switch input can be verified on the display Go to A3 INPUTS Ö INPUT CONTACT STATUS menu view the status of each input one at a time Open and close each switch input and note that the display reflects the present status of ...

Page 144: ...ting that the Tripped LED turns off and the default display message returns Issue a Start A command via the keypad or switch input and note that contactor A contacts now close and the Running LED is lit 7 2 6 Power Fail Test To test the power fail circuit connect the supply voltage to the MM3 Motor Manager 3 through a variac and begin decreasing control voltage When the control voltage drops below...

Page 145: ...single communication channel The MM3 Motor Manager 3 is always a Modbus slave They can not be programmed as Modbus masters Computers or PLCs are commonly programmed as masters Modbus protocol exists in two versions Remote Terminal Unit RTU binary and ASCII Only the RTU version is supported by the MM3 Motor Manager 3 Both monitoring and control are possible using read and write register commands Ot...

Page 146: ...1 byte DATA variable number of bytes depending on FUNCTION CODE CRC 2 bytes Slave response transmission SLAVE ADDRESS 1 byte FUNCTION CODE 1 byte DATA variable number of bytes depending on FUNCTION CODE CRC 2 bytes The function of each of these bytes is explained below Slave address This is the first byte of every transmission This byte represents the user assigned address of the slave device that...

Page 147: ...er 3 Modbus slave device receives a transmission in which an error is indicated by the CRC 16 calculation the slave device will not respond to the transmission A CRC 16 error indicates than one or more bytes of the transmission were received incorrectly and thus the entire transmission should be ignored in order to avoid the MM3 Motor Manager 3 performing any incorrect operation The CRC 16 calcula...

Page 148: ... 3 If Yes go to 11 11 A CRC 8 1 6 Timing Data packet synchronization is maintained by timing constraints The receiving device must measure the time between the reception of characters If 3 5 character times elapse without a new character or completion of the packet then the communication link must be reset i e all slaves start listening for a new transmission from the master Thus at 9600 baud a de...

Page 149: ...ing to the last operation performed The operation commands are listed in format code F22 in Modbus Data Formats on page 8 43 Operation 0 will be set 1 if no operations have been performed since the MM3 Motor Manager 3 has been powered up For example a request slave 17 to respond with status of six operations starting at operation 10 after performing command operation 13 manual inhibit has the foll...

Page 150: ...ave the following format 8 2 4 Function Code 04h Modbus implementation Read input registers MM3 Motor Manager 3 implementation Read setpoints and actual values For the MM3 Motor Manager 3 implementation of Modbus this command can be used to read any setpoints holding registers or actual values input registers Holding and input registers are 16 bit two byte values transmitted high order byte first ...

Page 151: ... Manager 3 using function code 05 can also be initiated by using function code 10 See Function Code 10h on page 8 10 for an example of performing commands using function code 10 Master Transmission Bytes Example Description Slave address 1 11 message for slave 17 Function code 1 04 read registers Data starting address 2 00 08 data starting at 0008h Number of actual values 2 00 01 1 register 2 byte...

Page 152: ...on the status of the slave device For this example consider the following MM3 Motor Manager 3 general status byte The master slave packets have the following format Master transmission Bytes Example Description Slave address 1 11 message for slave 17 Function code 1 06 store single setpoint Data starting address 2 10 20 setpoint address 1020h Data word 2 01 F4 data for setpoint address 1020h CRC 2...

Page 153: ...MOTOR MANAGER 3 INSTRUCTION MANUAL 8 9 Slave response Bytes Example Description Slave address 1 11 message from slave 17 Function code 1 07 read device status Device status see definition above 2 2C status 00101100 binary CRC 2 22 28 computed CRC error code ...

Page 154: ...mber of Setpoints stored and the CRC For example consider a request for slave 17 to store the value 01F4 to setpoint address 1028 and the value 2710 to setpoint address 1029 The master slave packets have the following format Master Transmission Bytes Example Description Slave address 1 11 message for slave 17 Function code 1 08 loopback test Diagnostic code 2 00 00 must be 0000h Data 2 00 00 must ...

Page 155: ... slave response to an error other than CRC error will be Slave address 1 byte Function code 1 byte with most significant bit MSB set to 1 Exception code 1 byte CRC 2 bytes The MM3 Motor Manager 3 implements the following exception response codes Exception 01 Illegal function The function code transmitted is not one of the functions supported by the MM3 Motor Manager 3 Exception 02 Illegal data add...

Page 156: ...g to the MM3 Motor Manager 3 at 9600 baud and no parity After installing the MM3 Motor Manager 3 and ensuring communications is hooked up cycle control voltage to the MM3 Motor Manager 3 you wish to set the address for This will allow you to send a broadcast command with the new comms address for the MM3 Motor Manager 3 The address must be set within 2 minutes of cycling power Once the new address...

Page 157: ... setpoint and therefore it is remembered even when the power is removed For example if the values of PHASE A CURRENT register address 0031h and DRIVE STATUS register address 0023h are required to be read from a MM3 Motor Manager 3 their addresses may be re mapped as follows Z Write 0031h to address 1280h user definable register index 0000 using Modbus function code 06 or 16 Z Write 0023h to addres...

Page 158: ...able Memory Map Default user map values have been configured However the user definable memory map remains fully customizable The defaults are separated into three sections regular polling data items data that is read when a trip stop or alarm occurs and data that can be monitored as time permits Table 8 1 MM3 Motor Manager 3 Memory Map User Definable Outputs Sheet 1 of 2 Modicon Address Descripti...

Page 159: ... phase C current F1 11B 30086 85 0055 Pre trip ground current F1 11C 30087 86 0056 Cause of last trip F1 11D Data to be Monitored as Time Permits 30062 61 003D Power scaled kW F21 11E 30063 62 003E Energy used high order 0 1 kWh F2 11F 30064 63 003F Energy used low order 0 1 kWh F2 120 30065 64 0040 Voltage V F1 121 30073 72 0048 Analog input units F1 122 30089 88 0058 Running time hours F1 123 30...

Page 160: ... Main software version code F1 current version 30004 3 0003 Modification file number F1 mod number 30005 4 0004 Boot software version code F1 current version 30006 5 0005 Supervisor processor version code F1 current version 30007 6 0006 GE Multilin product options F111 see order code 30008 7 0007 Serial number characters 1 and 2 ASCII F10 30009 8 0008 Serial number characters 3 and 4 ASCII F10 300...

Page 161: ... Command mode F6 30036 35 0023 Motor status F7 30037 36 0024 Motor mode F8 30038 37 0025 Active full load current F1 30039 38 0026 Active phase CT primary F1 30040 39 0027 Cause of duty trip alarm F9 30041 40 0028 Cause of last stop F5 30042 41 0029 Trip type F114 30043 42 002A Quick status F115 30044 43 002B Reserved 30048 47 002F Reserved Motor data read only actual values 30049 48 0030 Phase cu...

Page 162: ...1 30083 82 0052 Pre trip phase A current F1 30084 83 0053 Pre trip phase B current F1 30085 84 0054 Pre trip phase C current F1 30086 85 0055 Pre trip ground current 0 1 A F1 30087 86 0056 Cause of last trip F1 30088 87 0057 Reserved Maintenance timers read only actual values 30089 88 0058 Running time hr F1 0 30090 89 0059 Stopped time hr F1 0 30091 90 005A Reserved 30097 95 005F Reserved Mainten...

Page 163: ... 117 0075 Start Inhibit timer s F1 30119 118 0076 Auxiliary 2 post contactor A delay timer s F1 30120 119 0077 Auxiliary 1 2 pre contactor A delay timer s F1 30121 120 0078 Auxiliary 1 pre contactor A post start delay timer s F1 30122 121 0079 Auxiliary 2 pre contactor A post start delay timer s F1 30123 122 007A Reserved 30128 127 007F Reserved Debug data read only actual values 30129 128 0080 AD...

Page 164: ...52 151 0097 Message buffer characters 15 and 16 ASCII F10 30153 152 0098 Message buffer characters 17 and 18 ASCII F10 30154 153 0099 Message buffer characters 19 and 20 ASCII F10 30155 154 009A Message buffer characters 21 and 22 ASCII F10 30156 155 009B Message buffer characters 23 and 24 ASCII F10 30157 156 009C Message buffer characters 25 and 26 ASCII F10 30158 157 009D Message buffer charact...

Page 165: ...0009 30267 266 010A User definable data 000A 30268 267 010B User definable data 000B 30269 268 010C User definable data 000C 30270 269 010D User definable data 000D 30271 270 010E User definable data 000E 30272 271 010F User definable data 000F 30376 375 0177 User definable data 0077 Setpoint values holding registers addresses 1000 to 1FFF Motor identification read write setpoints 44097 4096 1000 ...

Page 166: ...12 Change over time wye delta 1 to 100 1 s F1 30 44116 4115 1013 Transfer time 0 to 125 1 s F1 10 44117 4116 1014 Ramp up time 1 to 125 1 s F1 5 44118 4117 1015 Ramp down time 1 to 125 1 s F1 5 44119 4118 1016 Stage one shorting time 1 to 125 1 s F1 5 44120 4119 1017 Change over time autotransformer 1 to 125 1 s F1 5 44121 4120 1018 Reserved 44122 4121 1019 Starts per hour 1 to 41 1 s F1 5 44123 4...

Page 167: ...43 4142 102E Thermistor resistance 0 to 30000 1 ohms F1 0 ohms 44144 4143 102F Thermistor simulation period 5 to 305 5 min F1 15 min Fault mode read write setpoints 44145 4144 1030 Internal fault trip 0 to 1 1 F14 1 ENABLE 44146 4145 1031 Serial communications failure trip 5 to 30 5 F1 30 OFF 44147 4146 1032 Serial communications failure alarm 5 to 30 5 F1 30 OFF 44148 4147 1033 Change command mod...

Page 168: ...Minimize reset time 0 to 1 1 F14 1 ENABLE 44171 4170 104A Stopped motor cooling time 5 to 1080 1 minut es F1 30 44172 4171 104B Overload trip reset 0 to 1 1 F16 0 MANUAL 44173 4172 104C Phase unbalance alarm 0 to 1 1 F14 1 ENABLE 44174 4173 104D Thermal capacity alarm 1 to 101 1 F1 101 OFF 44175 4174 104E Open control circuit trip 0 to 1 1 F14 0 DISABLE 44176 4175 104F Reset alarms using the reset...

Page 169: ...ation 0 to 1 1 F18 0 IL STOP 44197 4196 1064 Interlock 1 instantaneous alarm 0 to 1 1 F14 0 DISABLE 44198 4197 1065 Reserved 44199 4198 1066 Reserved 44200 4199 1067 Reserved 44201 4200 1068 Interlock input 2 function 0 to 34 1 F17 0 NOT USED 44202 4201 1069 Interlock 2 startup override delay 0 to 3601 1 s F1 0 44203 4202 106A Interlock 2 running override delay 0 to 3601 1 s F1 0 44204 4203 106B I...

Page 170: ...82 Interlock 5 running override delay 0 to 3601 1 s F1 0 44228 4227 1083 Interlock 5 operation 0 to 1 1 F18 0 IL STOP 44229 4228 1084 Interlock 5 instantaneous alarm 0 to 1 1 F14 0 DISABLE 44230 4229 1085 Reserved 44231 4230 1086 Reserved 44232 4231 1087 Reserved 44233 4232 1088 Interlock input 6 function 0 to 34 1 F17 0 NOT USED 44234 4233 1089 Interlock 6 startup override delay 0 to 3601 1 s F1 ...

Page 171: ... 0 to 34 1 F17 0 NOT USED 44258 4257 10A1 Interlock 9 startup override delay 0 to 3601 1 s F1 0 44259 4258 10A2 Interlock 9 running override delay 0 to 3601 1 s F1 0 44260 4259 10A3 Interlock 9 operation 0 to 1 1 F18 0 IL STOP 44261 4260 10A4 Interlock 9 instantaneous alarm 0 to 1 1 F14 0 DISABLE 44262 4261 10A5 Reserved 44263 4262 10A6 Reserved 44264 4263 10A7 Reserved 44265 4264 10A8 Interlock i...

Page 172: ... ASCII F10 A Programmable inputs read write setpoints 44283 4282 10BA Serial permissive 0 to 1 1 F14 0 DISABLE 44284 4283 10BB Start block alarm 0 to 1 1 F14 0 DISABLE 44285 4284 10BC Command mode change when running 0 to 1 1 F14 0 DISABLE 44286 4285 10BD Reserved 44287 4286 10BE Reserved 44288 4287 10BF Reserved Process interlock B name read write setpoints 44289 4288 10C0 Interlock B name charac...

Page 173: ...D7 Interlock C name characters 15 and 16 32 to 127 1 ASCII F10 OC 44313 4312 10D8 Interlock C name characters 17 and 18 32 to 127 1 ASCII F10 K 44314 4313 10D9 Interlock C name characters 19 and 20 32 to 127 1 ASCII F10 C 44315 4314 10DA Reserved 44320 4319 10DF Reserved Process interlock D name read write setpoints 44321 4320 10E0 Interlock D name characters 1 and 2 32 to 127 1 ASCII F10 PR 44322...

Page 174: ...9 Analog input name characters 3 and 4 32 to 127 1 ASCII F10 AL 44347 4346 10FA Analog input name characters 5 and 6 32 to 127 1 ASCII F10 OG 44348 4347 10FB Analog input name characters 7 and 8 32 to 127 1 ASCII F10 I 44349 4348 10FC Analog input name characters 9 and 10 32 to 127 1 ASCII F10 NP 44350 4349 10FD Analog input name characters 11 and 12 32 to 127 1 ASCII F10 UT 44351 4350 10DE Analog...

Page 175: ...evel 1 to 20001 1 F1 65535 OFF 44369 4368 1110 Analog trip high delay 1 to 600 1 s F1 5 44370 4369 1111 Analog low override delay 1 to 126 1 s F1 5 44371 4370 1112 Analog high override delay 1 to 126 1 s F1 5 44372 4371 1113 Analog output type 0 to 5 1 F38 0 NOT USED 44373 4372 1114 Reserved Analog output simulation read write setpoints 44374 4373 1115 Analog output simulation 0 to 1 1 F37 0 0FF 4...

Page 176: ...C Auxiliary relay 1 pre delay 0 to 900 1 s F1 5 44398 4397 112D Auxiliary relay 1 post delay 0 to 126 1 s F1 126 OFF 44399 4398 112E Auxiliary relay 1 operation 0 to 1 1 F12 0 NON FAILSAFE 44400 4399 112F Reserved Plant condition read write setpoints 44401 4400 1130 Drive greasing interval 100 to 50100 100 hours F1 65535 OFF 44402 4401 1131 Contactor inspection interval 1 to 10001 1 1000 ops F1 65...

Page 177: ...7 Parity 0 to 2 1 F31 0 NONE Flash message read write setpoints 44425 4424 1148 Flash message characters 1 and 2 32 to 255 1 ASCII F10 44426 4425 1149 Flash message characters 3 and 4 32 to 255 1 ASCII F10 44427 4426 114A Flash message characters 5 and 6 32 to 255 1 ASCII F10 44428 4427 114B Flash message characters 7 and 8 32 to 255 1 ASCII F10 44429 4428 114C Flash message characters 9 and 10 32...

Page 178: ...5C Reserved 44448 4447 115F Reserved Commands read write setpoints 44449 4448 1160 Command function code 5 F1 5 44450 4449 1161 Command operation code 1 to 35 1 F22 0 44451 4450 1162 Command data 1 0 to 65535 1 F1 F23 F26 0 44452 4451 1163 Command data 2 0 to 65535 1 F1 0 44453 4452 1164 Command data 3 0 to 65535 1 F1 0 44454 4453 1165 Command data 4 0 to 65535 1 F1 0 44455 4454 1166 Command data ...

Page 179: ...MM 44485 4484 1184 Prog message characters 9 and 10 32 to 255 1 ASCII F10 AB 44486 4485 1185 Prog message characters 11 and 12 32 to 255 1 ASCII F10 LE 44487 4486 1186 Prog message characters 13 and 14 32 to 255 1 ASCII F10 M 44488 4487 1187 Prog message characters 15 and 16 32 to 255 1 ASCII F10 ES 44489 4488 1188 Prog message characters 17 and 18 32 to 255 1 ASCII F10 SA 44490 4489 1189 Prog mes...

Page 180: ...s 44513 4512 11A0 Counter name characters 1 and 2 32 to 255 1 ASCII F10 IN 44514 4513 11A1 Counter name characters 3 and 4 32 to 255 1 ASCII F10 TE 44515 4514 11A2 Counter name characters 5 and 6 32 to 255 1 ASCII F10 RL 44516 4515 11A3 Counter name characters 7 and 8 32 to 255 1 ASCII F10 OC 44517 4516 11A4 Counter name characters 9 and 10 32 to 255 1 ASCII F10 K 44518 4517 11A5 Counter name char...

Page 181: ...4 4543 11BF Reserved Programmable inputs read write setpoints 44545 4544 11C0 Interlock 1 switch type 0 to 1 1 F30 0 N O 44546 4545 11C1 Interlock 2 switch type 0 to 1 1 F30 0 N O 44547 4546 11C2 Interlock 3 switch type 0 to 1 1 F30 0 N O 44548 4547 11C3 Interlock 4 switch type 0 to 1 1 F30 0 N O 44549 4548 11C4 Interlock 5 switch type 0 to 1 1 F30 0 N O 44550 4549 11C5 Interlock 6 switch type 0 t...

Page 182: ...lock F name read write setpoints 44577 4576 11E0 Interlock F name characters 1 and 2 32 to 127 1 ASCII F10 PR 44578 4577 11E1 Interlock F name characters 3 and 4 32 to 127 1 ASCII F10 OC 44579 4578 11E2 Interlock F name characters 5 and 6 32 to 127 1 ASCII F10 ES 44580 4579 11E3 Interlock F name characters 7 and 8 32 to 127 1 ASCII F10 S 44581 4580 11E4 Interlock F name characters 9 and 10 32 to 1...

Page 183: ...lock H name read write setpoints 44609 4608 1200 Interlock H name characters 1 and 2 32 to 127 1 ASCII F10 PR 44610 4609 1201 Interlock H name characters 3 and 4 32 to 127 1 ASCII F10 OC 44611 4610 1202 Interlock H name characters 5 and 6 32 to 127 1 ASCII F10 ES 44612 4611 1203 Interlock H name characters 7 and 8 32 to 127 1 ASCII F10 S 44613 4612 1204 Interlock H name characters 9 and 10 32 to 1...

Page 184: ...lock J name read write setpoints 44641 4640 1220 Interlock J name characters 1 and 2 32 to 127 1 ASCII F10 PR 44642 4641 1221 Interlock J name characters 3 and 4 32 to 127 1 ASCII F10 OC 44643 4642 1222 Interlock J name characters 5 and 6 32 to 127 1 ASCII F10 ES 44644 4643 1223 Interlock J name characters 7 and 8 32 to 127 1 ASCII F10 S 44645 4644 1224 Interlock J name characters 9 and 10 32 to 1...

Page 185: ... 4668 123C Preset control command trips 0 to 65535 1 F1 0 44670 4669 123D Preset interlock counter 0 to 65535 1 F1 0 44671 4670 123E Reserved 44702 4701 125D Reserved Relays and LED simulation read write setpoints 44703 4702 125E Relays and LEDs simulation 0 to 1 1 F37 0 OFF 44704 4703 125F Reserved Current simulation read write setpoints 44705 4704 1260 Current simulation 0 to 1 1 F37 0 OFF 44706...

Page 186: ...Simulate interlock input 4 0 to 1 1 F36 0 OPEN 44726 4725 1275 Simulate interlock input 5 0 to 1 1 F36 0 OPEN 44727 4726 1276 Simulate interlock input 6 0 to 1 1 F36 0 OPEN 44728 4727 1277 Simulate interlock input 7 0 to 1 1 F36 0 OPEN 44729 4728 1278 Simulate interlock input 8 0 to 1 1 F36 0 OPEN 44730 4729 1279 Simulate interlock input 9 0 to 1 1 F36 0 OPEN 44731 4730 127A Simulate interlock inp...

Page 187: ...e 8 2 Modbus Memory Map Sheet 28 of 28 Modicon Address Description Range Step Units Format Default dec hex Maximum setpoint value and 65535 represent OFF 1 phase current scale factor A 101 represents unlimited Minimum setpoint value represents OFF 0 1 A when high resolution mode is disabled 0 01 A when enabled Value Description Value Description 0 No stop 10 Process interlock H stop 1 Process inte...

Page 188: ...ernal fault 4 Process interlock D 21 Undercurrent 5 Parameters not set 22 Emergency stop 6 Faceplate stop 23 Underpower 7 Process stop 24 Analog input high 8 Not used 25 Analog input low 9 Not used 26 Plant interlock 10 Not used 27 Process interlock E 11 Overload 28 Process interlock F 12 Single phase 29 Process interlock G 13 Thermistor 30 Process interlock H 14 Acceleration time 31 Process inter...

Page 189: ...scription 0 Not used 18 Auxiliary relay 1 inhibit 1 Process interlock A 19 Wye delta 1M contact 2 Process interlock B 20 Wye delta 2S contact 3 Process interlock C 21 Undervoltage restart inhibit 4 Process interlock D 22 Autotransformer 2S contact 5 Plant interlock 23 Process interlock E 6 Lockout reset 24 Process interlock F 7 Setpoint access 25 Process interlock G 8 Auto permissive 26 Process in...

Page 190: ...nterlock 9 3 Pre contactor A 20 Interlock 10 4 Post contactor A 21 Auto mode 5 Post contactor B 22 Motor running 6 Drive available manual 23 Ground fault trip 7 Load increase alarm 24 Wye delta closed transition 8 Undercurrent trip 25 Autotransformer 2S 9 Underpower trip 26 Not used 10 Keypad reset 27 Pre contactor B 11 Interlock 1 28 Segregated ground fault alarm 12 Interlock 2 29 Thermal capacit...

Page 191: ...ry use 12 Simulate keypress 30 Factory use 13 Manual inhibit 31 Factory use 14 Manual restore 32 Factory use 15 Not used 33 Store preset values 16 Store new address 34 Start inhibit block 17 Upload mode entry 2 35 Start restore unblock Value Description Value Description 0x3100 Setpoint key 0x3600 Message down key 0x3200 Actual key 0x3700 Message left key 0x3300 Reset key 0x3800 Message right key ...

Page 192: ...actor A on 8 Tripped LED on 2 Contactor B on 9 Alarm LED on 3 Auxiliary relay 1 on 10 Auto LED on 4 Auxiliary relay 2 on 11 Manual LED on 5 All relays on 12 All LEDs on 6 Running LED on Value Description 0 Serial 1 Hard wired Value Description Value Description 1 Curve 1 7 Curve 7 2 Curve 2 8 Curve 8 3 Curve 3 9 NEMA class 10 4 Curve 4 10 NEMA class 15 5 Curve 5 11 NEMA class 20 6 Curve 6 12 NEMA ...

Page 193: ...ion F37 On off indication enumeration F38 Analog output type enumeration F37 Start key mod enumeration FF Day in hexadecimal two least significant bytes Value Description 0 3 CTs 1 2 CTs A and C Value Description 0 Open 1 Closed Value Description 0 Off 1 On Value Description 0 Not used 1 Motor load 2 Average phase current 3 Thermal capacity 4 Real power 5 Forced output Value Description 0 Normal 1...

Page 194: ...ut 3 1 Interlock input 4 1 Interlock input 5 1 Interlock input 6 1 Interlock input 7 1 Interlock input 8 1 Interlock input 9 1 Interlock input 10 1 Stop 1 Start A 1 Start B 1 Local isolator N O 1 Contactor A N O 1 Contactor B N O Bitmask Description 1 Running 1 Stopped 1 Tripped 1 Alarm 1 Fault 1 Test 1 1 Test 2 Bitmask Description 1 Contactor A relay 1 Contactor B relay 1 Auxiliary 1 relay 1 Auxi...

Page 195: ...spection interval exceeded 1 Maximum drive stop time exceeded 1 Internal fault alarm 1 Thermal capacity alarm 1 Undervoltage alarm 1 Overvoltage alarm Bitmask Description 1 Open control circuit alarm 1 Welded contactor alarm 1 Inverter tripped alarm 1 Drive failed to start alarm 1 Drive failed to stop alarm 1 Incomplete start alarm 1 Duty motor trip alarm 1 Start block alarm 1 Serial communication...

Page 196: ...l communication failure trip 1 Internal fault trip 1 Emergency stop trip 1 ESD stop mod Bitmask Description 1 Process interlock A trip 1 Process interlock B trip 1 Process interlock C trip 1 Process interlock D trip 1 Parameters not set 1 Faceplate stop 1 Process stop 1 Process interlock E trip 1 Process interlock F trip 1 Process interlock G trip 1 Process interlock H trip 1 Process interlock I t...

Page 197: ...3 Motor Manager 3 options 16 bit bitmask F112 Internal fault error codes 16 bit bitmask Bitmask Description 1 Option group 1 1 Not used 1 Option group 2 1 Not used 1 Option E 1 Option N 1 120 1 240 Bitmask Description 1 ADC reference out of range 1 HC908 processor not responding 1 Switch input circuit fault ...

Page 198: ...8 54 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL MODBUS MEMORY MAP CHAPTER 8 COMMUNICATIONS ...

Page 199: ...MMABLE INPUTS Ö INTERLOCK INPUT 1 TWO WIRE CONTROL S3 PROCESS ÖØ STOP CONFIGURATION ÖØ FACEPLATE STOP LATCHED The INTERLOCK INPUT 1 setpoint was chosen to match the wiring diagram provided Any of the available Interlocks 1 through 10 could be programmed for two wire control START operation Start command received switch input and maintained STOP operation Start command removed Pressing the STOP key...

Page 200: ...ns the motor stops To program the MM3 Motor Manager 3 for two wire hand two wire auto control set S3 PROCESS Ö PROGRAMMABLE INPUTS Ö INTERLOCK INPUT 1 TWO WIRE CONTROL S3 PROCESS ÖØ STOP CONFIGURATION ÖØ FACEPLATE STOP LATCHED The INTERLOCK INPUT 1 setpoint was chosen to match the wiring diagram provided Any of the available Interlocks 1 through 10 could be programmed for two wire control Hand ope...

Page 201: ...art The MM3 Motor Manager 3 display will read MOTOR STATUS UNAVAILABLE when the stop input is open If feedback is not received by the Contactor A Status N O input within one second of closing the contactor A output relays an OPEN CONTROL CIRCUIT alarm will occur This causes the contactor A output relay to open In the case of a faceplate stop trip the start signal to terminal 12 should be removed i...

Page 202: ...ol HAND operation In the hand position the motor is available to start When the START button is pressed the motor will run When the STOP button is pressed the motor will stop Pressing the STOP key causes a latched trip The motor cannot be restarted until RESET is pressed OFF operation In the off position the motor will stop AUTO operation In the auto position the motor is available to start When t...

Page 203: ...hand position the starter coil is energized via the START button and de energized via the STOP button In the auto position the starter is energized automatically when the PLC1 contact is pulsed closed When the PLC2 contact is pulsed open the motor stops Set the MM3 Motor Manager 3 to the default settings for three wire hand three wire auto control HAND operation In the hand position the motor is a...

Page 204: ... wire Hand Two wire Auto This control scheme is used when it is desirable to operate the starter manually and automatically In the Hand position the starter coil is energized via the START button and de energized via the STOP button In the auto position the starter is energized automatically by the maintained PLC contact When the PLC contact opens the motor stops To program the MM3 Motor Manager 3...

Page 205: ... When the PLC contact opens the motor stops and a latched trip is generated The motor cannot be restarted until reset is pressed When the faceplate stop key is pressed it causes a latched trip The motor cannot be restarted until reset is pressed Start commands from the faceplate serial port and terminals 12 53 are blocked Terminal 11 stop input must be closed to allow a start The MM3 Motor Manager...

Page 206: ...9 8 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL CONTROL WIRE APPLICATIONS CHAPTER 9 APPLICATIONS Figure 9 5 Ha Three wire Hand Two wire Auto GE POWER MANAGEMENT ...

Page 207: ... inductive load As can be seen below if the AC voltage is applied at a peak the current will rise from 0 A to its peak 90 later in time It may also be seen that during the time voltage completes a positive or negative half cycle current has made the transition from one peak to another Figure 10 1 Current voltage Phase Difference Thus as shown in the second figure below if voltage is applied at a z...

Page 208: ...rrent when voltage is applied at a maximum or the symmetrical current A motor or a transformer is never a perfect inductor therefore the value of 1 73 will never be reached The DC offset will die away as a function of the X R ratio typically a few cycles The following figure represents an exaggeration of the three phase current of a motor starting Figure 10 3 Motor Start Three phase Current When i...

Page 209: ...tor start Symptoms of an instantaneous element that is set too sensitive are nuisance or intermittent tripping of the relay during energizing of the system Furthermore CTs do not react predictably when a DC current is applied The waveform that is shown above is not necessarily the waveform that each of three phase CTs would output If there is a residual connection for ground fault detection that e...

Page 210: ...uired by one of two methods The rating as per ANSI IEEE C57 13 1 for relaying class CTs may be given in a format such as these 2 5C100 10T200 T1OO 10C50 or C200 The number preceding the letter represents the maximum ratio correction no number in this position implies that the CT accuracy remains within a 10 ratio correction from 0 to 20 times rating The letter is an indication of the CT type A C f...

Page 211: ...that may be developed by the CT secondary divided by the entire secondary resistance CT secondary resistance included The easiest method of evaluating a CT is by the excitation curves method as illustrated by the curves shown below The Y axis represents secondary exciting voltage the X axis represents the secondary exciting current These curves may be obtained from the CT manufacturer or by experi...

Page 212: ...APTER 10 MISCELLANEOUS Evaluation of CT performance is best determined from the excitation curves They present the complete story and eliminate any guess work Most CT manufacturers will provide excitation curves upon request Figure 10 5 Excitation Curves Method ...

Page 213: ...perature Coefficient NTC After wiring the MM3 Motor Manager 3 into the control circuit it remains UNAVAILABLE for starts What does this mean Three conditions can cause the MM3 Motor Manager 3 to remain UNAVAILABLE for starts 1 The MM3 Motor Manager 3 has tripped on a trip condition 2 The STOP switch input terminal 11 is not energized 3 If a Process Interlock function is assigned to one of the prog...

Page 214: ...nsducer Alarm and trip setpoints can be configured to warn the user or shut down the motor Can the MM3 Motor Manager 3 be used on medium voltage motors No The MM3 Motor Manager 3 was designed specifically for the low voltage market 600 V or less The protection features offered in the MM3 Motor Manager 3 are typically not advanced enough for larger more expensive motors The power measuring will onl...

Page 215: ...25 ground CT The reasoning behind this recommendation is that the 50 0 025 ground CTs are typically used on high resistance grounded systems where the fault currents are limited to less than 200 A The alarm and trip levels on these systems are usually between 0 5 A and 15 0 A This equates to a secondary current of 0 25 to 7 5 mA Due to the very low levels that must be monitored by the MM3 Motor Ma...

Page 216: ...h inputs is though terminal 23 An external source can be used to supply the circuitry into the MM3 Motor Manager 3 switch inputs providing that the external source is in phase with the control voltage of the MM3 Motor Manager 3 The MM3 Motor Manager 3 switches the inputs on and off internally to minimize power consumption at a frequency determined by the control voltage If the external source is n...

Page 217: ...082 2 1997 Electromagnetic Compatibility Requirements Part 2 Industrial Environment IEC100 4 3 EN 61000 4 3 Immunity to Radiated RF EN 61000 4 6 Immunity to Conducted RF Manufacturer s Name General Electric Multilin Inc Manufacturer s Address 215 Anderson Ave Markham Ontario Canada L6E 1B3 Manufacturer s Representative in the EU Christina Bataller Mauleon GE Multilin Avenida Pinoa 10 48710 Zamudio...

Page 218: ...anager 3 Manual Revision A7 PAGE A6 PAGE A7 CHANGE DESCRIPTION Title Title Update Manual part number to 1601 0107 A7 2 27 2 27 Update Start sequence wait times changed from 20 ms to 40 ms 2 28 2 28 Update Fig 2 22 changed 2 29 2 29 Update Fig 2 23 changed Table 10 2 Major Updates for MM3 Motor Manager 3 Manual Revision A5 PAGE A4 PAGE A5 CHANGE DESCRIPTION Title Title Update Manual part number to ...

Page 219: ... and it is returned with all transportation charges prepaid to an authorized service centre or the factory Repairs or replacement under warranty will be made without charge Warranty shall not apply to any device which has been subject to misuse negligence accident incorrect installation or use not in accordance with instructions nor any unit that has been altered outside a GE Multilin authorized f...

Page 220: ...10 14 MM3 MOTOR MANAGER 3 INSTRUCTION MANUAL GE MULTILIN WARRANTY CHAPTER 10 MISCELLANEOUS ...

Page 221: ...entification 5 5 motor status 6 10 process data 6 4 timers 6 13 trip data 6 6 ACTUAL VALUES KEY 3 4 ACTUAL VALUES PAGES A1 DATA 6 3 A2 STATUS 6 6 A3 STATUS 6 12 A4 STATISTICS 6 13 ALARM DATA 6 7 ALARM RESET 5 18 ANALOG ALARM high delay 5 29 high level 5 29 low delay 5 29 low level 5 28 ANALOG INPUT SIMULATION 5 41 ANALOG INPUTS 10 10 maximum scale 5 28 minimum scale 5 28 overview 2 4 setpoints 5 2...

Page 222: ... 15 CLEAR ENERGY USED 5 10 CLEAR INTERLOCK COUNTER 5 10 CLEAR START TRIP COUNTERS 5 9 CLEAR TIMERS 5 9 COMMUNICATIONS EnerVista MM3 Setup 4 15 error checking 8 3 failure setpoints 5 9 Modbus 8 1 RS485 2 5 10 9 serial port 2 4 setpoints 5 5 specifications 1 8 COMMUNICATIONS ADDRESS 5 5 COMPLIANCE 1 8 CONTACTOR INSPECTION 5 35 CONTACTOR SEQUENCE 5 6 CONTACTOR STATUS 2 6 CONTACTOR STATUS FEEDBACK 10 ...

Page 223: ...DEFAULT MESSAGES preferences 5 10 selecting 6 2 DESCRIPTION 1 1 DIELECTRIC STRENGTH TESTING 2 6 DIMENSIONS 2 1 DO S AND DONT S 10 9 DUTY STANDBY STARTER 2 34 2 36 E ELECTRICAL INTERFACE 8 1 ENERGY USED 5 10 6 4 ENERVISTA communications 4 15 configuring 4 5 setpoints 4 10 4 11 ENVIRONMENT 1 8 ERROR CHECKING 8 3 ERROR RESPONSES 8 11 EU DECLARATION OF CONFORMITY 10 11 EXTERNAL CONNECTIONS 2 3 F FACEP...

Page 224: ...LT TRIP 5 16 GROUND SURGE 2 3 GROUNDING phase and ground CTs 10 9 H HARDWARE DESCRIPTION 3 6 HARDWARE REVISION 5 37 HIGH SPEED START BLOCK 5 6 HOT COLD CURVE RATIO 5 11 I IED SETUP 4 2 INDICATOR LEDs 3 2 INPUT CONTACTS STATUS 6 12 INPUT FUNCTIONS 7 5 INPUTS analog 2 4 10 10 contact status 6 12 CT 5 7 ground fault CT 2 3 overview 2 3 phase CT 2 3 programmable 5 22 programmable switch 2 5 specificat...

Page 225: ...SSAGE LEFT RIGHT KEYS 3 5 MESSAGE UP DOWN KEYS 3 5 MESSAGES actual values abbreviations 6 2 programmable 6 5 setpoints 5 4 MINIMIZE RESET TIME 5 17 MMII supported functions 8 5 MOD NUMBER 5 37 MODBUS function code 01 8 5 function code 03 8 6 function code 04 8 6 function code 05 8 7 function code 06 8 8 function code 07 8 8 function code 08 8 10 function code 10 8 10 memory map 8 16 MODEL IDENTIFI...

Page 226: ... setpoints 5 11 OVERLOAD PICKUP LEVEL 5 11 OVERLOAD TRIP RESET 5 17 OVERVIEW 1 1 OVERVOLTAGE 5 21 P PARITY 4 15 5 5 PART WINDING STARTER 2 29 PHASE CT INPUTS 2 3 PHASE CT PRIMARY AMPS 5 7 PHASE CURRENT FUNCTIONS 7 3 PHASE CURRENTS 6 4 PHASE UNBALANCE 6 4 PHASE UNBALANCE ALARM 5 17 PLANT CONDITION 5 35 POWER FAIL TEST 7 6 POWER SUPPLY 1 6 2 3 PREFERENCES 5 10 PRESET COUNTERS AND TIMERS 5 36 PRIMARY...

Page 227: ...DE 1 5 SERIAL COMMS FAILURE 5 9 SERIAL COMMUNICATION PORT 2 4 SERIAL NUMBER 5 37 SERIAL PERMISSIVE 5 26 SERVICE DATA 5 37 SETPOINT MESSAGES abbreviations 5 4 SETPOINTS analog input 5 28 analog input simulation 5 41 analog output simulation 5 40 auxiliary relay configuration 5 32 communications 5 5 CT VT inputs 5 7 current simulation 5 39 entering via software 4 11 factory service data 5 37 fault m...

Page 228: ... LINE DIAGRAM 1 3 SLIP RING STARTER 2 16 2 17 SOFT STARTER 2 36 2 38 SPECIFICATIONS 1 6 STAGE ONE SHORTING TIME 5 6 STALLED ROTOR 1 6 5 19 STANDARD FEATURES 1 1 START A 2 5 START A KEY 3 5 START B 2 5 START BLOCK 5 22 START COUNTER clearing 5 9 STARTER 5 6 STARTER TYPE SETPOINT 5 6 STARTER TYPES autotransformer 2 21 2 29 duty standby 2 34 2 36 full voltage non reversing 2 7 2 8 full voltage revers...

Page 229: ... 2 3 input tests 7 5 setpoints 5 8 specifications 1 7 troubleshooting 10 10 THERMISTOR ALARM 5 8 THERMISTOR INPUT TESTS 7 5 THERMISTOR SIMULATION 5 42 THERMISTOR TRIP 5 8 THREE WIRE HAND THREE WIRE AUTO CONTROL 9 6 THREE WIRE HAND TWO WIRE AUTO CONTROL 9 5 TIME TO TRIP 6 4 TIMERS actual values 6 13 clearing 5 9 preset 5 36 TOC CURVES 5 13 5 14 5 15 TRANSFER TIME 5 6 TRIP COUNTER actual values 6 14...

Page 230: ...ints 5 19 specifications 1 6 UNDERPOWER 5 19 UNDERVOLTAGE autorestart 5 31 setpoints 5 21 5 31 UNDERVOLTAGE AUTO RESTART 5 31 V VALUE UP DOWN KEYS 3 5 VT CONNECTION TYPE 5 7 VT INPUTS setpoints 5 7 VT PRIMARY VOLTAGE 5 7 VT SECONDARY VOLTAGE 5 7 VT VOLTAGE 6 4 W WARRANTY 10 13 WEIGHT 1 9 WIRING 2 2 WYE DELTA STARTER 2 30 2 31 2 32 2 34 XYZ ...

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