Fronius TXi TWIN, Operating Instructions Manual

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Table of contents
Safety Instructions ..................................................................................................................................... 5
Explanation of Safety Instructions......................................................................................................... 5
General ................................................................................................................................................. 5
Intended Use......................................................................................................................................... 6
Environmental Conditions..................................................................................................................... 6
Obligations of the Operating Company................................................................................................. 6
Obligations of Personnel....................................................................................................................... 6
Particular Hazard Areas........................................................................................................................ 6
Personal Protection and Protection of Others....................................................................................... 7
EMC Device Classifications.................................................................................................................. 7
EMC Measures ..................................................................................................................................... 7
EMF measures...................................................................................................................................... 8
Safety Measures at the Setup Location and During Transport............................................................. 8
Safety Measures in Normal Operation.................................................................................................. 8
Maintenance and repair ........................................................................................................................ 9
Safety Inspection .................................................................................................................................. 9
Disposal ................................................................................................................................................ 9
Safety symbols...................................................................................................................................... 9
Data backup.......................................................................................................................................... 9
Copyright............................................................................................................................................... 9
General ...................................................................................................................................................... 11
Device concept ..................................................................................................................................... 11
Intended Use......................................................................................................................................... 11
Required system components .............................................................................................................. 12
Application Example ............................................................................................................................. 12
Scope of Supply......................................................................................................................................... 14
Upright Console Scope of Supply......................................................................................................... 14
Wall-mounted Console Scope of Supply .............................................................................................. 14
Tools Scope of Supply.......................................................................................................................... 14
Warning notices affixed to the device ........................................................................................................ 15
Warning notices on the device (upright console).................................................................................. 15
Warning notices on the device (wall-mounted console)........................................................................ 16
Transport.................................................................................................................................................... 17
Transport Equipment ............................................................................................................................ 17
Transport Instructions on the Packaging .............................................................................................. 17
Operating controls, connections and mechanical components.................................................................. 18
Safety.................................................................................................................................................... 18
Operating controls, connections, and mechanical components of the upright console ........................ 18
Operating controls, connections and mechanical components of the wall-mounted console............... 19
Tactile sensor (option) ............................................................................................................................... 21
General ................................................................................................................................................. 21
Function ................................................................................................................................................ 21
Connector pin assignments and signal descriptions.................................................................................. 22
Safety.................................................................................................................................................... 22
Pin assignment of standard I/O connection for robot controller............................................................ 22
Assignment of fieldbus connection for robot control ............................................................................. 24
Signal descriptions................................................................................................................................ 26
Assignment of I/O connection for add-on devices ................................................................................ 28
Before installation and initial operation ...................................................................................................... 29
Safety.................................................................................................................................................... 29
Operating Personnel, Maintenance Personnel ..................................................................................... 30
Setup Regulations................................................................................................................................. 30
Specifications for the Compressed Air Supply...................................................................................... 30
Installing the Torch Body Change Station.................................................................................................. 31
Fastening the upright console TXi TWIN to the surface (foundation) ................................................... 31
Mounting the wall-mounted console TXi TWIN..................................................................................... 32
Supply the torch body change station with compressed air.................................................................. 33
Installing the Torch Body Coupling ............................................................................................................ 34
Safety.................................................................................................................................................... 34
Install the torch body coupling .............................................................................................................. 34