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FS4.1893-Manual-30.18XX.02-EN-Version02_R1

FROMM

It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2013

www.fromm-stretch.com

63

MAINTENANCE INSTRUCTIONS

OPERATORS

DAILY MAINTENANCE

Daily cleaning of the photocell for pallet height detection. (

1

)

Keeping PRE-STRETCH rolls (1a & 1b) free of film or residuals.

Keeping guide rolls (2a / 2b & 2c) free of film or residuals.

Check the functionality limit switch (Fig. 1 & 2 )

Fig. 1

Fig. 2

1a

1b

2b

2c

2a

1

2

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Summary of Contents for FS 401 Series

Page 1: ...manual or parts of it in any way or any form without written permission of the author 2013 www fromm stretch com 1 FROMM SEMI AUTOMATIC Stretch Wrapping Machine Series FS4xx FS4 1893 V02_R1 ORIGINAL...

Page 2: ...icker 8 Technical Data 9 Dimensions Layout 10 Explanation of pictograms 11 Main Components 12 Handeling Transport 13 Installation 14 Assembly Sequence 15 Control panel 16 Indications 17 Basic operatin...

Page 3: ...ANUFACTURER therefore declines all responsibility for any incorrect usage of the machine or inadequate maintenance work The INSTRUCTIONS MANUAL is to be considered as an integral part of the product K...

Page 4: ...amiento Instalacion Puesta en servicio del aparato con objeto de protegerse a si mismo y evitar el deterioro de la m quina debido a un manejo incorrecto F Attention Lisez imp rativement le mode d empl...

Page 5: ...000kg Turntable diameter 1 800mm 2 000kg Turntable diameter 2 200mm 2 000kg Turntable horse shoe diameter 1 650mm 1 250kg right side loading Turntable horse shoe diameter 1 650mm 1 250kg front side lo...

Page 6: ...TIONS 16 8211 Ramp turntable 1 650mm length 1 550mm Height 71 5mm 1 250kg 16 8212 Ramp turntable 1 650mm length 1 550mm height 71 5mm 2 000kg 16 8214 Ramp turntable 1 800mm length 1 550mm height 71 5m...

Page 7: ...duces the costs of packaging and is easier on the environment Available pre stretch depend on the model Refer to chapter for the technical data which describes the installation in detail and for the c...

Page 8: ...ng possible risks Only personnel trained for the purpose may operate the machine Use the emergency stop to halt the machine immediately Only trained electricians may perform electrical work on the mac...

Page 9: ...nly make the machine ready for operation when the electrical main connection satisfies the standards applicable in the country of delivery The supplier will do the training of the operating personnel...

Page 10: ...ecurity D Lockable main switch The main supply 1x230V is switched on and off with the main switch The supply voltage for the control part 24VAC is thus equally switched on and off This is a mobile cru...

Page 11: ...ut written permission of the author 2013 www fromm stretch com 11 SAFETY DEVICES G crush proof guard This is a entrance safety guard interlocked by means of Photocell sensor and reflector Any time und...

Page 12: ...lso have to be adapted Touching the electrical equipment will hazard your personal safety Persons who carry out changes in or adaptations function operation or principles to the machine are fully resp...

Page 13: ...ion number of manufacturer Voltage Supply voltage Power Used power Fuse 16 Amp Year of manufacture Year in which the machine has been built by manufacturer Besides the CE mark has been placed on the i...

Page 14: ...650 mm approx 620 Kg Total weight FS402 1 800 mm approx 670 Kg Total weight FS402 2 200 mm approx 870 Kg Total weight FS402 Horse Shoe approx 710 Kg Weight FS403 Total weight FS403 1 650 mm approx 64...

Page 15: ...Film width 500 mm 19 70 Colours Bottom unit mast Blue RAL 5010 Turntable disk cover film carriage Yellow RAL 1021 Chassis film carriage Blue RAL 5010 Safety plate under film carriage Yellow RAL 1021 C...

Page 16: ...30 18XX 02 EN Version02_R1 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author 2013 www fromm stretch com 16 DIMENSIONS Refer to the...

Page 17: ...ersion02_R1 FROMM It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author 2013 www fromm stretch com 17 DIMENSIONS Refer to the LAYOUT o...

Page 18: ...IED The illustrations in this manual have been included solely by way of example for better understanding of what is described This document may be subject to change by Manufacturer without prior noti...

Page 19: ...bited to pass by within the lifting equipment s ray of action Fig 8 Figure 8 Do not use bare flames and do not smoke Fig 9 Figure 9 Don t access the area while the machine is working Fig 10 Figure 10...

Page 20: ...ON OF PICTOGRAMS Fig 15 Figure 15 Very important guidelines that must strictly be complied with Otherwise machine operators could be at risk the consequence of which would be the voiding of any form o...

Page 21: ...arts of it in any way or any form without written permission of the author 2013 www fromm stretch com 21 MAIN COMPONENTS The installation as delivered consists of the following parts 1 Top press unit...

Page 22: ...d by means of the mechanical equipment driven by the operator in charge since the size of the machine may prevent a clear view during the various phases of the handling operations Depending on weight...

Page 23: ...ich packing is to be removed avoiding jerks and dangerous cambers 1 2 Following measures have to be taken for transport and storage of the machine One has to take care for a suitable storage environme...

Page 24: ...rectly Temperature For safety make sure the machine is operating at ambient temperature in the range 5 C to 30 C lf other values are measured contact the Authorized Technical Service with utmost urgen...

Page 25: ...tly the shaft must be re positioned when the machine is installed Upon having located the machine lift the shaft Fig 1 by turning it around the fulcrum shaft that has been specifically setup and then...

Page 26: ...unit corresponding threads We advise you to release approx 2mm the front column screws 2 Fig 4 connecting the hinge bracket 3 Fig 5 mounted on the base unit Equipment Standard tool size 13 Bolt M8 Tho...

Page 27: ...ts M8 at the mast Standard tool size 13 Nr 2 in Figures 1 2 3 A warning label 3 has been mounted on the mast Ones released the two nuts will slide down in the corresponding profile of the mast 4 Fig 3...

Page 28: ...NSTRUCTION FS4 0128 TOPSHEET DISPENSER A holder for top film can be mounted on the machine Code FS4 0128 The holder consists of a bottom and top plate which are holding firmly the PE film tight Mount...

Page 29: ...the functionality of the SAFETY PROTECTION of the carriage Fig 1 2 3 Fig 1 Fig 2 Fig 3 4 Check the functionality of the safety device horse shoe Fig 1 Fig 2 Fig 1 Fig 2 Place a product or mechanical...

Page 30: ...position of the carriage Fig 1 2 3 One sensor controls the both positions Sensor UP BOTTOM position of the carriage Sensor DOWN TOP position of the carriage Fig 1 Fig 2 Fig 3 7 Check the functionality...

Page 31: ...rd position Make this bridge manually and keep the contact not longer to 0 5 Seconds Otherwise the transformer will burn 24Volts Advised only for FROMM engineers Fig 1 Fig 2 10 Check the functionality...

Page 32: ...ctionality of the PROXIMITY SENSOR 1 for turntable zero position 14 Check the functionality of the RESET of the MACHINE Fig 1 Fig 1 Reset function 15 Check the functionality of the REMOTE Control Code...

Page 33: ...turntable rotates follow procedure below After installation or maintenance of the machine follow procedure below to check the efficiency of the safety devices such as Interlocking of the crush proof...

Page 34: ...You may change all parameters even while the machine is operating Errors E1 INVERTER ERROR E2 FILM FINISHED OR BROKEN E3 EMERGENCY SWITCH E4 DOOR OPEN E5 CLAMP PROTECTION E6 TABLE INVERTER ERROR E7 NO...

Page 35: ...PROGRAM 1 2 3 Within 2 seconds for each button Exhibition program Keep button 1 pressed down Following by pressing button 2 one time than followed by button 3 one time The machine will start continuou...

Page 36: ...RESET MACHINE The automatic program of the wrapping machine is interrupted and a failure indication will be displayed on the console when the emergency stop is activated or any other failure is detec...

Page 37: ...up to 30 this button will not function while the machine is operating By pushing this button it will be possible to select a set program On the display the actual program flashes By pushing or the pro...

Page 38: ...be from the beginning of the work cycle After pressing this button in the manual program the turntable will return to home ZERO position Digital setting for adjustment of number top wraps adjustment 0...

Page 39: ...nt 10 to 400 step 10 PRE STRETCH AT BOTTOM WR XXX Digital setting for adjusting film pre stretch during carriage ascent adjustment 10 to 400 step 10 PRE STRETCH ASCENT WR XXX Digital setting for adjus...

Page 40: ...arriage Press again to stop the movement Using the buttons it s possible to increase decrease the speed UPWARD SPEED MANUAL MODE XX Carriage movement jog button Press once to lower the carriage Press...

Page 41: ...cell is disabled The height of the film carriage can be adjusted from 0 to 300cm steps 5 cm If the set height is 0 the function is not active 2 Stiffed function Holding this button during ascent or de...

Page 42: ...llet foot program 1 The bottom wraps are repeated at the pre set height Different parameters selectable per program EXTRA PALLETFOOT WRAPS 1 AT XXXcm Function 3 1 2 3 Within 2 seconds for each button...

Page 43: ...p program the carriage will return automatically to the ZERO position after the pre set time has elapsed During this movement the machine will beep Different parameters selectable per program PAUSE BE...

Page 44: ...ed wraps in function 9 Repeat until the photocell detects the max height of the pallet Different parameters selectable per program BANDEROLPROGRAM XXcm Function 9 1 2 3 Within 2 seconds for each butto...

Page 45: ...of the film cutting system remains in forward position This timer can be changer in case of thicker film or problems during the cutting process Different parameters selectable per program CUTTING IMPU...

Page 46: ...SUBTOTAL TOTAL CONSUMED FILM XXXXXXXXM Total consumed film in lifetime of the machine TOTAL TOTAL CONSUMED PROG XXXXXXXXXXm Is the used film for the at that moment selected program SUBTOTAL LANGUAGE...

Page 47: ...rt to operate after this period has been elapsed N B The automatic wrapping cycle is only started if the start conditions are fulfilled A failure indication is displayed if not all start conditions ar...

Page 48: ...l return to ZERO position by pressing start Single wrapping wrapping ascent only with automatic carriage return to ZERO GREEN LED flashing ON OFF ON Single wrapping wrapping decent only Single wrappin...

Page 49: ...ching start the film carriage will go upwards again and wrapping in the topsheet the selected number of top wrap then the turntable will halt in phase The film can be cut now on top the selected numbe...

Page 50: ...this pallet 8 Pallet foot 2 in combination with another program At the pre set height the carriage will halt and repeat again the number of pre selected bottom wraps This function is to select before...

Page 51: ...the problem persist contact the Customer After Sales Service of MANUFACTURER THE FILM TENSION DOES NOT CHANGE PALLET WRAPPED WITHOUT TENSION OR PRE STRETCH Problem suggestion Possible solution Motor s...

Page 52: ...1 Should the problem persist contact the Customer After Sales Service of MANUFACTURER THE MACHINE DOESN T APPLY PRE STRETCH Problem suggestion Possible solution Previous suggestions have been checked...

Page 53: ...OF THE LOAD ARE NOT REGULATED PROPERLY Problem suggestion Possible solution Proximity sensor under the disk not connected properly Check the wiring Check the sensor 1 Fig 1 With turntable in ZERO the...

Page 54: ...e until the LED 1 Fig 1 will switch off Fig 1 Fig 2 Should the problem persist contact the Customer After Sales Service of MANUFACTURER THE MACHINE DOESN T START WRAPPING Problem suggestion Possible s...

Page 55: ...If you discover a broken roll or excessive wearing we adivise to replace the rolls Clean the side surface 6 of the table Fig 1 Increase the tension on the rolls by adjusting the bolts 4 dont forget to...

Page 56: ...ave Fig 2 Should the problem persist contact the Customer After Sales Service of MANUFACTURER E2 FILM FINISHED OR BROKEN Problem suggestion Possible solution The film is broken or finished Check if th...

Page 57: ...High Max 10 reduction from 500mm Check the position of the analogue sensor and functioning of the dancer roller Pre Stretch on the film to high Check the pre stretch by regulating the parameters duri...

Page 58: ...sed Check the situation and deactivate the mushroom head button Emergency button not working or properly connected Replace the emergency button Fig 1 Fig 2 Should the problem persist contact the Custo...

Page 59: ...ty Check the wiring Check the signal on the board Replace the limit switch 2 Should the problem persist contact the Customer After Sales Service of MANUFACTURER E6 TABLE INVERTER Problem suggestion Po...

Page 60: ...d check if the machine will start The photocell is faulty Should the problem persist contact the Customer After Sales Service of MANUFACTURER E5 SWITCH FILM ROLLES Problem suggestion Possible solution...

Page 61: ...ber roller as shown in Figure Shut the door firmly Arrows on the inside of the roll means CI CLING INSIDE The film has to be guided through the brake system in this way when applying a differential cl...

Page 62: ...per day 20 C clean environment One is advised to increase the maintenance frequency under more severe conditions Keep rotating parts free from dirt If the machine maintenance is not carried out in co...

Page 63: ...ion of the author 2013 www fromm stretch com 63 MAINTENANCE INSTRUCTIONS OPERATORS DAILY MAINTENANCE Daily cleaning of the photocell for pallet height detection 1 Keeping PRE STRETCH rolls 1a 1b free...

Page 64: ...d in front of the gearbox 2 Check that the space of the chain is about 3 mm do not tighten too hard Fasten all the bolts thoroughly Check the brake disc located under the lower cone 1 of the file spoo...

Page 65: ...and again until the entire chain is lubricated Release the cover between the turntable and the mast on the base unit Roll back the film so that it does not touch the film rollers Set manual program t...

Page 66: ...lly with a brush After checked all the rolls move the disk on on the center of the turntable and secure it screwing the 3 bolts Check the wear condition of the wheels and replace them if required inse...

Page 67: ...n the top of the mast that hold the profile 3 h Loosen the profile 3 by drawing it out slightly farthest up and then drawing it upwards i Release the profile four screws that holds the cable chain at...

Page 68: ...enance scheme refer to lubricants which are to be applied in the table with lubricants hereunder The symbol X in the maintenance scheme refers to remarks concerning the maintenance of or checking on t...

Page 69: ...Tension bottom Tension up Tension top Tension down Pre stretch bottom Wraps Pre stretch carriage up Pre stretch top wraps Pre stretch carriage down RPM Table bottom Wraps RPM Table carriage up 1 14 0...

Page 70: ...iage Descent cycle Carriage Descent cycle Top sheet Top sheet negative height Overlap at Pallet top Pre set height Photo cell off Press Active Pallet Foot Program 1 15 28 20 65 20 65 X Yes Led ON X Ye...

Page 71: ...tting Analogue value cutter Language Activated programs Double cut Photocell for black products 29 41 0 200 step 5 0 180 step 5 0 100 step 5 wraps 0 15 Total 0 9 YES NO 0 1 1 5 4 20 User Manual User M...

Page 72: ...rino Veronese VR Italia Tel 39 045 205 7300 Fax 39 045 205 7373 P IVA IT 04146150232 www fromm stretch com info fromm stretch com MANIFACTURER FROMM SLOVAKIA a s for FROMM Wrapping Systems S r l Tov r...

Page 73: ...Model FS4XX Item number 30 18xx Serial number 05 XXXXX Production year 201X Type of machinery Pallet Stretchwrapping machine Following the provisions of directive 2006 42 EC Directive 2004 108 EC Elec...

Page 74: ...d use as well as from using strapping stretch film qualities not recommended by FROMM c deficiencies resulting from improper repair work made by the customer d deficiencies resulting from lack or impr...

Page 75: ...stretch com 75 SERVICE LOGBOOK Service Maintenance executed Machine counter Date Engineer Service Maintenance executed Machine counter Date Engineer Service Maintenance executed Machine counter Date E...

Page 76: ...ww fromm stretch com 76 SERVICE LOGBOOK Service Maintenance executed Machine counter Date Engineer Service Maintenance executed Machine counter Date Engineer Service Maintenance executed Machine count...

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