Forum SDL-100/1, Operation Manual

Page: 3 / 50

3
04-2016 PN: 651520-Y-BC-D - Revision: 10 SDL
Operating Instructions
D
ES
C
RI
PT
ION
C
O
M
M
IS
SION
IN
G
IN
STA
LL
AT
IO
N
O
PE
R
A
TION
M
AI
N
TE
NAN
C
E AN
D
IN
SP
EC
TION
D
R
A
WIN
G
S
A
PPE
N
D
IX
Table of contents
A. GENERAL INFORMATION 5
I Warnings and Note 5
II Intended use of this manual 5
III Intellectual property 5
IV Intend of use 5
V Improper / Unsafe Use 5
VI Limited Warranty 5
VII Conformity 5
VIII Operational Environment 5
IX Obligations of the Operating Company 6
X Conformity 8
XI Contact Forum B + V Oil Tools worldwide 8
XII Information on the Forum B + V Oil Tools GmbH homepage 9
B. SAFETY 10
XIII General Warnings 12
XIV Safety Signs 12
1 DESCRIPTION 14
1.1 General 14
1.2 Design Specification 14
1.3 Identification 14
1.4 Main assembly 14
1.5 Technical Data 15
1.6 Recommended Lubricants 16
1.7 Optional Accessories 16
2 COMMISSIONING 18
3 INSTALLATION AND TRANSPORT 20
3.1 Delivery 20
3.1.1 Scope of Delivery 20
3.1.2 Unpacking and Disposal of Packing Material 20
3.1.3 Intermediate Storage 20
3.2 Lifting and transport 20
3.3 Safe Lifting Points 21
3.4 Lifting arrangement 21
3.5 Mounting the SDL to elevator links 21
3.6 Installation Checklist SDL Elevator 22
4 OPERATION 24
4.1 Operational Safety issues 24
4.2 Opening the SDL elevator 24
4.3 Closing the SDL elevator 24
5 MAINTENANCE AND INSPECTION 26
5.1 General 26
5.2 Daily Inspection and Lubrication 26
5.2.1 Locking of screws 26
5.2.2 Lubrication general 26
5.2.2.1 Lubrication Intervals 26
5.2.2.2 Tools for manual lubrication 26
5.2.3 Lubrication points and areas 26
5.4 Inspections 27
5.4.1 Inspection Following Critical Loads 27
5.4.2 Inspection Following Removal 27
5.5 Inspection Categories 27
5.5.1 Inspection Category I 27
5.5.2 Inspection Category II 27
5.5.3 Inspection Category III 28
5.5.4 .Inspection Category IV 28
5.5.5 Critical Load Inspection 28
5.5.6 Dismantling Inspection 28
5.6 Inspection Intervals and inspection tasks 28
5.6.1 Inspection Checklist 29
5.7 Dismantling and installing the elevator 30
5.7.1 Extraordinary inspections 30
5.7.2 Inspection after dismounting 30
5.8 Measurement of wear and Nondestructive testing (NDT) 31
5.8.1 Remanufacturing 31
5.8.2 Wear at the Tool Joint of a Drill Pipe 31
5.8.3 Minimum ear dimensions 33
5.8.4 Hinge and Latch wear data criteria 33
5.9 Critical Areas 34
5.10 Cleaning 35
5.10.1 Time of Cleaning 35
5.10.2 Procedure and Cleaning Agents 35
6 SERVICE 38
6.1 Malfunction 38
6.2 Repair 38
6.2.1 Repair by Customer 38
6.2.2 Repair by Manufacturer 38
6.2.3 Securing Screws with Nord Lock washers 38
6.3 Drawing, Parts List and Spare Parts 39
6.3.1 Contact to Parts Department 39
6.4 Drawing and Partslists 40
6.4.1 Principle drawing SDL-100 Elevator 40
6.4.2 Principle drawing SDL-150 Elevators 42
7 APPENDIX 46
A. Sample of EC Declaration of Conformity 47
B. Third Party Documents 48
I Safety Data-Sheet 48
II Components 49