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ISSUE
: 21/09/03
FD 6100 MAINTENANCE
MANUAL
REVISION
: 2.1
SECTION
: 01
PAGE 5
MANUAL CONTENTS
SECTION 1: MAINTENANCE
1
INTRODUCTION ..................................................................................................6
1.1 PRECAUTION ............................................................................................................................. 6
1.2 TERMINOLOGY .......................................................................................................................... 7
1.3 GENERAL OVERVIEW............................................................................................................... 9
1.4 SENSORS/SWITCHES, MOTORS AND CLUTCHES.............................................................. 15
1.5 PCB INTERCONNECTION DIAGRAM..................................................................................... 17
1.6 PROTOCOL AND HARDWARE CONFIGURATION ............................................................... 20
2
SERVICE CALL CHECK LISTS.........................................................................21
2.1 START OF SERVICE CALL CHECK LIST .............................................................................. 21
2.2 END OF SERVICE CALL CHECK LIST ................................................................................... 21
2.3 PREVENTIVE MAINTENANCE ................................................................................................ 22
2.4 MAINTENANCE KITS DETAILS .............................................................................................. 23
3
SOFTWARE UPGRADE AND CPU BOARD REPLACEMENT .........................39
3.1 SOFTWARE UPGRADE ........................................................................................................... 39
3.2 CPU BOARD REPLACEMENT ................................................................................................ 39
4
DIAGNOSTICS TOOL ........................................................................................40
4.1 ERROR MESSAGE LIST.......................................................................................................... 40
4.2 FUNCTIONAL FAULTS ............................................................................................................ 42
4.3 FUNCTIONAL TESTS............................................................................................................... 43
5
DISASSEMBLING, RE-ASSEMBLING AND ADJUSTMENTS..........................51
5.1 TOOLS ...................................................................................................................................... 51
5.2 DISASSEMBLING..................................................................................................................... 51
5.3 RE-ASSEMBLING AND ADJUSTMENTS ............................................................................... 52
5.4 DISASSEMBLING AND RE-ASSEMBLING SUMMARY......................................................... 53
6
THEORY OF OPERATION.................................................................................54
6.1 KEY CODES.............................................................................................................................. 54
6.2 USER MODE DIAGRAM........................................................................................................... 55
6.3 SETTING MODE DIAGRAM (ADVANCED USER MODE) ...................................................... 56
6.4 BASE SERVICE MODE ............................................................................................................ 57
6.5 SEQUENCES OF SOFTWARE FUNCTIONS .......................................................................... 58
7
EUROPE SPECIFICATIONS..............................................................................59
8
USA SPECIFICATIONS .....................................................................................61
9
RECOMMENDED SPARE PARTS LIST............................................................64
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