Ford 2001 Ranger, Manual

Page: 493 / 1218

414-03A-90 414-03A-90 High Voltage/Traction Battery
GENERAL PROCEDURES (Continued)
40. Replace the In-Line Bypass Battery Module(s)
that were removed with new, charged, traction
battery module(s). If necessary, charge the new
battery modules prior to installation. Refer to
the
Module Charging procedure in this section
to determine battery module charging
conditions.
1 Position the battery module(s).
2 Position the HVJs and tighten the nuts using
the Battery Post Torque Wrench.
41. Fill the area around the nuts with Nyogel and
close the caps.
42. Install the separator plates above the battery
module(s) that were installed.
43. Enter the indicated data on the Dealer Battery
Return Form that is packaged with the new
battery module.
44. Connect New Generation STAR (NGS) Tester
to the vehicle.
45. With the key ON, enter battery control module
(BCM) active command mode RESET
HISTORICAL DATA and set the active
command RESET to the battery module(s) that
were replaced.
46. Remove the NGS Tester and charge the traction
battery to full SOC. Refer to Section 100-05 .
47. Perform Battery Pack/Module Verification Test.
Refer to Diagnosis and Testing for Traction
Battery System in this section.
48. Clip the connectors into the separator plate.
2001 Ranger EV, 01/2001