Ford 2001 Ranger, Manual

Page: 488 / 1218

414-03A-85 414-03A-85 High Voltage/Traction Battery
GENERAL PROCEDURES (Continued)
13. For upper-level battery modules, disconnect the
heating element connector and the temperature
sensor, if equipped.
14. NOTE: The tool fits into slots in the side of the
battery module.
Use the Battery Module Lifting Tool to remove
the battery module(s).
15. NOTE: Do not replace more than 5 battery
modules. If more than 5 battery modules need
to be replaced, replace all 39 battery modules.
Enter the indicated data on the Battery Module
Replacement Data Form. The form is located
on the Electric Ranger Service Card that is
inside the traction battery support tray. If more
than 5 modules are to be replaced, refer to
Traction Battery Temperature Sensor
Disassembly and Assembly.
16. NOTE: Install a new heating element when
installing new battery modules. For additional
information, refer to the 2001 Ranger EV
Workshop Manual Section 414-03.
Replace the battery module(s) that were
removed with the in-line bypass battery
module(s).
1 Position the In-Line Bypass Battery Module.
2 Position the HVJs and tighten the nuts using
the Battery Post Torque Wrench.
17. Install the separator plates above the In-Line
Bypass Battery Module(s) that were installed.
2001 Ranger EV, 01/2001