Flavor Burst FB 80-08 Manual Download

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Injector Assembly and Related Parts (See Figure 3)

ITEM PART NO.

DESCRIPTION

QTY.

FUNCTION

ADPT 101A

SPOUT ADAPTER WITH O-RINGS
- STANDARD

Attaches Injector Asmb. to most Taylor
freezers & some Crown Series models.

RUB 642

ADAPTER O-RING

Creates tension to secure Adapter to
freezer door.

RUB 640

FLAT ADAPTER GASKET

Provides sealed cavity inside Adapter.

ADPT

101

SPOUT ADAPTER

Attaches Injector Asmb. to freezer door.

RUB 632

SPOUT ADAPTER O-RING

Creates tension to secure Adapter to
Injector Head.

INJ 322

INJECTOR HEAD ASSEMBLY

Connects flavor line to inject syrups into
product.

RUB 652-

RSS

SYRUP PORT O-RING

Provides sealed cavity inside syrup port.

RUB 651

INJECTOR HEAD O-RING 2-020

Provides a sealed cavity.

INJ 321

GEAR CARTRIDGE ASSEMBLY

Rotates product for even syrup
distribution.

SYR 932

6' 9-TUBE ASSEMBLY

Supplies syrup to Injector Head from
pumps.

FAS

2051

ROLLED FLANGE EYELET

Provides tension in syrup line to affix to
line coupler.

ROT 510

LINE COUPLER

Holds flavor lines in place.

RUB 610

BAG CONNECTOR O-RINGS

Provides extra tension between tube
connectors.

ROT 515-A

9-TUBE ASSEMBLY. WAVE SPRING

Provides tension between tube
connectors.

INJ 116

LINE COUPLER NUT - BLACK

Attaches flavor tubes to Manifold.

SYR 901

6' 9-TUBE ASSEMBLY TUBES

Transports syrup from pump to Injector
Head.

ROT 511

LINE COUPLER NUT

Connects flavor lines to the internal
9-Tube Assembly.

RUB 602

9-POS TUBE CONN. GASKET

Provides sealed cavity.

INJ 117

TUBE CONNECTOR BODY -BLACK

Secures Syrup Line Manifold to flavor
lines.

MIS 3142

FLAVOR LINE DUST CAP - FB 80

Covers Manifold when not
connected.

INJ 201

SYRUP MANIFOLD - BLACK

Connects flavor line to Injector Head.

RUB 601

9-POS DUCKBILL CHECK VALVE

Provides sealed cavity and prevents
syrup leakage.

MIS 3143

INJECTOR SUSPENSION BRACKET

Secures Injector Asmb. to freezer door.

FAS

2107

INJECTOR BRACKET KNOB

Tightens positioning of hanging bracket.

MIS 3144

NYLON SHOULDER WASHER

Allows free horizontal movement for
bracket.

Summary of Contents for FB 80-08

Page 1: ...stallation documents accompanying the unit before using this system Any questions or concerns regarding the warranty should be clarified upon delivery or installation For more information contact your local authorized Flavor Burst distributor Table of Contents Introduction 1 Safety Precautions 1 Parts Identification Function 3 Daily Opening Procedures 18 Daily Closing Procedures 22 Replacing the S...

Page 2: ...urst syrup is stored within the equipment cabinet in 1 gallon disposable bags Proper syrup injection rate is maintained by adjusting the flavor level on the system keypad Components of the FB 80 system should be cleaned daily to ensure the highest standard of sanitation When your equipment is delivered or if it has been unused for more than 24 hours follow the DAILY OPENING PROCEDURES Always follo...

Page 3: ...instructions may result in serious electrical shock NOISE LEVEL Airborne noise emission does not exceed 70 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor NOTE Operations Manual subject to change Contact your local distributor for most recent updates concerning the FB 80 unit ...

Page 4: ...RACKET 1 Stores flavor line and Injector Motor when not in use 6 MIS 3026 SURFACE RACEWAY 2 FEET 1 Attaches flavor lines to side of freezer 7 N A CABINET ASSEMBLY 1 Houses flavor trays electronics and pumps 8 CAB 113 FLAVOR TRAY 8 Houses syrup bags 9 SYR 943 SYRUP TUBE ASSEMBLY SOFT SERVE 8 Transports flavors from bag to pump 10 SAN 740 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution ...

Page 5: ...4 General System Overview Figure 1 ...

Page 6: ... TUBE CONNECT 1 Splices together flush tubes 13 CAB 134 DIVIDER PANEL 1 Holds tray support brackets and divides flavor trays 14 CAB 144R RIGHT PANEL BRACKET 3 Holds tray support rails 15 CAB 144L LEFT PANEL BRACKET 3 Holds tray support rails 16 CAB 143 LATCH BRACKET 1 Provides latching tab for front panel latch 17 FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front 18 SYR 927 INT...

Page 7: ...6 26 MIS 3067 OPEN CLOSED BUSHING 1 Strain relief for internal 9 Tube Assembly ...

Page 8: ...WITH WASHER 6 Provides spacing between cabinet base and table 31 FAS 2035 8 32 NUTS EXT LOCK WASHER 6 Attaches to screw and holds rubber bumper in place 32 MIS 3074 SHORTY PLUG 1672 6 Covers screw hole in rubber bumper 33 FAS 2040 6 32 X 1 4 TAPPING SCREW 24 Secures tray support bracket to side panels 34 CAB 135L A LEFT SIDE PANEL 1 Holds tray support brackets and panel brackets 35 SYR 943 SYRUP T...

Page 9: ... 18 Provides tension in syrup line to affix to line coupler 4B ROT 510 LINE COUPLER 2 Holds flavor lines in place 4C RUB 610 BAG CONNECTOR O RINGS 1 Provides extra tension between tube connectors 4D ROT 515 A 9 TUBE ASSEMBLY WAVE SPRING 1 Provides tension between tube connectors 4E INJ 116 LINE COUPLER NUT BLACK 1 Attaches flavor tubes to Manifold 4F SYR 901 6 9 TUBE ASSEMBLY TUBES 9 Transports sy...

Page 10: ...artridge to allow even syrup distribution 10C FAS 2023 ACCESSORY MOUNTING BRKT KNOB 1 Secures base Suspension Bracket to Gearbox 11 MIS 3151 ACCESSORY HANGING BRACKET 1 Stores flavor line and Injector Motor when not in use 12 MIS 3026 SURFACE RACEWAY 2 FEET 1 Attaches flavor lines to side of freezer 13 ADPT 8750 A SPOUT ADAPTER W O RINGS ALTERNATE 1 Attaches Injector Assembly to most Taylor Crown ...

Page 11: ... tube to bag fitment 2C TUB 811 TUBE SILICONE 188X 375 PE FB80 1 ea Connects barb fitment to tube port 2D FIX 1048 FITTING 1 4X1 4 BARB FB80 1 ea Connects syrup tube to silicone tube 2E SYR 902 FLAVOR IN TUBE 1 ea Carries syrup from syrup bag to pump 3 SYR 901 6 9 TUBE ASSEMBLY TUBE 9 Brings syrup from pump to Injector Head 4 ROT 511 LINE COUPLER NUT 1 Connects flavor lines to the internal 9 Tube ...

Page 12: ...11 Syrup Pump and Related Parts Figure 4 ...

Page 13: ...r to Pump Flush Adapter 12 FIX 1043 1 4 IDX1 8 90 DG BARB FITTING 1 Connects sanitizer line to sanitizer pump 13 FIX 1017 1 8 FEMALE TEE 1 Connects fitments to Sanitizer Tank flush line and pump 14 FIX 1034 3 16 ID BARB X 1 8 NPT ELBOW 1 Connects sanitizer line to Pump Flush Adapter 15 FIX 1044 1 4 TUBE X 1 8 NPT 1 Connects sanitizer line to flush adapter and pump lines 16 TUB 803 17 x 1 4 LDPE TU...

Page 14: ...13 Sanitizer Pump and Related Parts Figure 5 ...

Page 15: ...WER CABLE 1 Supplies the electronics board with power 6 CAB 137 A ELECTRONICS COVER 1 Protects and covers the electronics microprocessor 7 FAS 2014 8 32 X 1 2 PAN HEAD 15 Secures cover panel to base and ground wire to nut 8 MIS 3150 FLAVOR BURST LOGO DECALS 1 Displays Flavor Burst trademark logo 9 FAS 2024 8 32 X 1 4 PAN HEAD 5 Secures microprocessor and power module to base 10 ELE 485 120V POWER ...

Page 16: ...15 Electronic Parts and Connections Figure 6 ...

Page 17: ...RUB 642 UPPER ADAPTER O RING FOR ADPT 101A ADAPTER 1 Creates tension to secure Adapter to freezer door 7 RUB 602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 8 RUB 652 RSS SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 RUB 651 INJECTOR HEAD O RING 2 020 1 Provides a sealed cavity 10 INJ 201 SYRUP MANIFOLD BLACK 1 Connects flavor line to Injector Head 11 ELE 430 RE 1 SPIGOT SWITC...

Page 18: ...17 Spare Parts Kit Figure 7 ...

Page 19: ...18 ...

Page 20: ...AILY CLOSING PROCEDURES This is typically performed at the close of the previous business day Sanitizing the Injector System 1 Prepare an approved sanitizer solution according to manufacturer s instructions 2 Place the Gear Box Suspension Bracket Gear Cartridge and Injector Head in approved sanitizer solution and soak for 1 minute See Figure 8 Figure 8 3 Remove each part from the sanitizer solutio...

Page 21: ...ar items and will need to be replaced periodically Check for wear occasionally and always keep spares of these items on hand in the Spare Parts Kit 1 Place the Gear Cartridge into the Drive Assembly Gear Box so that the gear teeth line up with the gear inside the Drive Assembly Gear Box See Figure 13 Figure 13 2 Install the Injector Head onto the Drive Assembly Gear Box and rotate off center to se...

Page 22: ... any remaining product from the Injector Head See Figure 20 Figure 20 Other items to check during opening procedures These steps do not necessarily need to be performed as part of the daily opening procedures The following is a list of areas to check on the Flavor Burst system during opening procedures These areas should be checked and adjusted if necessary 1 Ensure that the Sanitizer Tank has ple...

Page 23: ...22 ...

Page 24: ...jector System Follow these instructions to remove the Injector System from the freezer during closing 1 With a container under the dispensing spout press the ROTOR FLUSH key on the Keypad to purge any remaining product from the Injector Head See Figure 21 Figure 21 2 Rotate the 9 Tube Assembly coupler until it unlocks and is able to slide out of the Injector Head syrup line opening See Figure 22 F...

Page 25: ...ket See Figure 27 Figure 27 3 Rotate the Injector Head to unlock it from the Gear Box See Figure 28 Figure 28 4 Remove the Gear Cartridge from the Gear Box See Figure 29 Figure 29 Sanitizing the Injector System 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Place the Drive Assembl...

Page 26: ...sion Bracket may be disassembled for a more thorough cleaning if necessary See Figure 33 Figure 33 NOTE UNDER NORMAL OPERATING CONDITIONS IT IS NOT ADVISORY TO BRUSH OTHER AREAS INSIDE THE DRIVE ASSEMBLY GEAR BOX DOING SO MAY CAUSE DAMAGE NOTE DO NOT OPEN OR DISASSEMBLE THE DRIVE ASSEMBLY GEAR BOX 6 Place the Gear Box Suspension Bracket Gear Cartridge and Injector Head in approved sanitizer soluti...

Page 27: ...ean water and single service towels See Figure 38 Figure 38 11 The following do not need to be sanitized on a daily basis However inspect these areas and if necessary clean according to instructions in the SCHEDULED MAINTENANCE section See Figure 39 9 Tube Assembly Coupler 9 Tube Assembly Tubes Spigot Switch and Bracket Keypad Bracket Spout Adapter clean according to instructions when freezer door...

Page 28: ...you may change flavors periodically as desired 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Complete CIP Phase 2 of the Clean In Place procedure in the SCHEDULED MAINTENANCE section for the corresponding syrup line Do not perform Step 22 NOTE BE SURE TO PLACE A CONTAINER UNDER T...

Page 29: ...ray is set back down allow the bag to settle in the tray See Figure 45 Figure 45 9 Make sure the syrup bag is settled neatly into the tray and then install the loaded tray into the cabinet See Figure 46 Figure 46 10 Clean the exposed surfaces of the Syrup Bag Connector and bag fitment with detergent water single service towel and brush if necessary Then rinse and dry the Connector and fitment usin...

Page 30: ...d and press PUMP FLUSH to prime the syrup line See Figure 51 Figure 51 16 Once syrup flows consistently from the Injector Head press OFF to complete the procedure NOTE THE PUMP FLUSH FUNCTION WILL AUTOMATICALLY SHUT OFF AFTER 5 MINUTES NOTE YOU MAY WANT TO PROCEED WITH STEP 17 AS TIME ALLOWS DURING THE PUMP FLUSH FUNCTION IF AN ADDITIONAL FLAVOR NEEDS TO BE INSTALLED 17 Repeat this entire process ...

Page 31: ...30 ...

Page 32: ...ct mixed according to the product manufacturer s instructions This Clean In Place procedure is detailed in 3 phases 1 9 Tube Assembly Cleaning 2 Syrup System Cleaning and 3 Reassembly To ensure maximum results the following instructions should be completed in sequence as stated This will expose the system and parts to the sanitizing medium for about 45 minutes CIP Phase 1 9 Tube Assembly Cleaning ...

Page 33: ...approved sanitizer solution Allow these items to soak throughout the upcoming processes See Figure 58 Figure 58 CIP Phase 2 Syrup System Cleaning NOTE THE FOLLOWING CLEAN IN PLACE PROCEDURE STEPS 8 22 SHOULD BE COMPLETED CONSECUTIVELY BEGINNING WITH SYRUP LINE 1 I E 1 2 3 4 5 6 7 8 UNTIL ALL EIGHT SYRUP LINES HAVE BEEN FLUSHED 8 Using a single service towel under the Syrup Bag Connector disconnect...

Page 34: ...Figure 63 13 Brush and clean the outer surfaces of the syrup bag fitment and the Connector with detergent water and a single service towel Then rinse and dry the parts using clean water and single service towels See Figure 64 Figure 64 14 Using a spray bottle of approved sanitizer solution spray the syrup bag fitment and the Syrup Bag Connector Allow these parts to sanitize for at least 1 minute S...

Page 35: ...N PLACE IS COMPLETE 19 While the Pump Flush procedure is running perform Steps 8 14 to sanitize the next Syrup Bag Connector Syrup Bag Adapter and syrup bag fitment NOTE YOU MAY CLEAN THE INJECTOR ASSEMBLY ACCORDING TO DAILY CLOSING PROCEDURES DURING THE PUMP FLUSH PROCESS AS TIME ALLOWS SEE STEP 31 20 Once the Pump Flush process has completed disconnect the Pump Flush Adapter from the Syrup Bag C...

Page 36: ... on a sanitary tray to air dry See Figure 72 Figure 72 26 Install the Duckbill Check Valve into the Syrup Line Manifold and the Syrup Line Manifold into the Coupler Body See Figure 73 Figure 73 27 Remove the end of the 9 Tube Assembly from the container Using a spray bottle of approved sanitizer solution spray end of the assembly and allow it to sanitize for at least 1 minute See Figure 74 Figure ...

Page 37: ... the Syrup System Priming the syrups is necessary when first installing the flavors after the Clean In Place procedure when an individual flavor or multiple flavors remain idle for more than 72 hours and when changing flavors Only the syrup lines directly involved will require this process 1 Select the number 1 8 of the syrup line pump you wish to prime 2 Place a container under the Injector Head ...

Page 38: ...izer Tank at all times The Sanitizer Tank should be checked on a daily basis but only needs to be refilled if the supply is low 1 Prepare approximately 2 gallons 9 5 Liters of approved sanitizer solution according to manufacturer s instructions 2 Remove the hand pump from the Sanitizer Tank and discard any remaining sanitizer See Figure 80 Figure 80 3 Fill the Sanitizer Tank with approved sanitize...

Page 39: ... manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Remove the Spout Adapter from the freezer head Since the fitting is very tight you may need to use a small tool to pry the Adapter from the door spout See Figure 83 Figure 83 3 Remove the two black o rings and white gasket from the Spout Adapter See Figure 84 Figure 84 4 Clean the two o...

Page 40: ... rings are wear items and will need to be replaced periodically Always keep spares of these items on hand in the Spare Parts Kit for replacement 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Remove the worn o rings from the Injector Head A small tool may be needed to remove the o...

Page 41: ...riodically and clean if necessary according to instructions Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions NOTE DO NOT USE AN EXCESSIVE AMOUNT OF WATER OR DETERGENT IN CLEANING THE OUTSIDE OR INSIDE OF THE CABINET Area Under the Cabinet Figure 96 1 Carefully move the cabinet to an are...

Page 42: ...rvice towels Also clean and sanitize the Syrup Bag Connectors according to instructions in the Clean In Place procedure in the SCHEDULED MAINTENANCE section Keypad Mounting Bracket Figure 98 1 Loosen the Mounting Bracket hand screws and remove the main plate 2 Clean both the main plate and the plate attached to the freezer using a single service towel moistened with warm detergent water Use a brus...

Page 43: ...ute 4 Remove parts from the sanitizer solution and place them on a sanitary tray to dry 5 Reassemble and reinstall the Suspension Bracket as directed in EQUIPMENT SETUP Accessory Hanging Bracket and 9 Tube Assembly Casing Figure 100 1 Using warm detergent water and a single service towel clean the Bracket and the Casing attached to the freezer 2 Rinse with a single service towel moistened with cle...

Page 44: ... moistened with clean warm water and then wipe dry with a dry single service towel Keep water and detergent away from the cord and plug 4 Dry with a dry single service towel and install according to instructions in EQUIPMENT SETUP 9 Tube Assembly Syrup Lines Figure 102 1 If it is necessary follow instructions in Phase 1 and Phase 3 of the Clean In Place procedure to clean and sanitize the Coupler ...

Page 45: ...y all the sanitizer solution from the Sanitizer Tank See Figure 104 Figure 104 4 Repeat Steps 15 18 of the Clean In Place Procedure without sanitizer solution in the tank until the syrup lines are empty of sanitizer solution Then perform Steps 20 and 21 5 With a container under each Injector Head press the ROTOR FLUSH key until the sanitizer solution is removed from the sanitizer line See Figure 1...

Page 46: ...cturers See the ALTERNATE PARTS AND KITS BY FREEZER MODEL section for more information Since the fitting is very tight install the Adapter with the freezer door removed Keep replacement o rings and gasket in the Spare Parts Kit NOTE THE ADPT 8750 A ADAPTER DOES NOT INCLUDE A GASKET IGNORE REFERENCES TO THE GASKET IF THIS ADAPTER IS INSTALLED 1 Ensure that the Spout Adapter has been sanitized accor...

Page 47: ...thin grasping range See Figure 110 Figure 110 NOTE IF YOUR UNIT INCLUDES AN ALTERNATE SPIGOT SWITCH REFER TO INSTRUCTIONS INCLUDED WITH IT FOR PROPER INSTALLATION NOTE THE SPIGOT SWITCH INSTALLED ON THE FREEZER SHOWN IN OTHER SECTIONS THROUGHOUT THIS MANUAL IS NOT THE STANDARD SPIGOT SWITCH ASSEMBLY AND IS ONLY FOR USE WITH THAT FREEZER OR SIMILAR MODELS See Figure 111 Figure 111 Installing the Ke...

Page 48: ...ure 113 4 Remove the protective tape from the adhesive pad Attach the Keypad bracket assembly to the desired mounting area Ensure there is enough room between the Keypad assembly and the freezer face to slide the Keypad off and on the Bracket for daily cleaning See Figure 114 Figure 114 5 Fully insert the Keypad stereo plug into the Spigot Switch jack and ensure that the connection is fully engage...

Page 49: ...ing over the connection and screw each coupler nut into each end of the casing Tighten the coupler nuts to secure the connection See Figure 120 Figure 120 Installing Filling the Sanitizer Tank The Sanitizer Tank system provides approved sanitizer solution to specific areas of the Flavor Burst system such as the Injector Head and Syrup Lines during certain functions In order to utilize these clean ...

Page 50: ... Figure 124 NOTE NO PRESSURE IS NEEDED IN THE TANK DURING NORMAL OPERATIONS Sanitizing the Injector System If the Injector Assembly is already assembled disassemble it according to instructions in the DAILY CLOSING PROCEDURES 1 Prepare approved sanitizer solution according to manufacturer s instructions 2 Place the Gear Box Suspension Bracket Gear Cartridge and Injector Head in approved sanitizer ...

Page 51: ...that the gear teeth line up with the gear inside the Drive Assembly Gear Box See Figure 129 Figure 129 2 Install the Injector Head onto the Drive Assembly Gear Box and rotate off center to secure See Figure 130 Figure 130 3 Insert the Drive Motor into the Drive Assembly Gear Box so that all four locking screws are seated properly and rotate the motor clockwise to secure See Figure 131 Figure 131 ...

Page 52: ...lled on the opposite side as the 9 Tube Assembly 1 Determine which side of the freezer the Injector Assembly will be mounted on The Suspension Bracket should be installed to the outside of the Gear Box Assembly See Figure 132 Figure 132 2 Assemble the Suspension Bracket and install it onto the Gear Box on the side closest to the operator Ensure all parts are assembled in the proper position See Fi...

Page 53: ... AND DOES NOT NEED TO BE REMOVED DURING OPENING OR CLOSING PROCEDURES UNLESS IT REQUIRES A MORE THOROUGH CLEANING 7 Locate the 9 Tube Assembly at the lower back of the cabinet 8 Fully insert the 9 Tube Assembly into the Injector Head syrup line opening and rotate it until motion stops to secure See Figure 138 Figure 138 Mounting the 9 Tube Assembly Casing The 9 Tube Assembly Casing should be mount...

Page 54: ...e Figure 143 Figure 143 Mounting the Accessory Hanging Bracket The Accessory Hanging Bracket is used to suspend the Drive Motor and 9 Tube Assembly while other parts of the system have been removed for cleaning The Accessory Hanging Bracket should be mounted in an accessible area 6 in or more above the 9 Tube Assembly Casing This will allow enough room for the Drive Motor to hang properly 1 Mix ap...

Page 55: ...e 145 Figure 145 5 Mount the Bracket to the desired area on the freezer See Figure 146 Figure 146 6 The 9 Tube Assembly slides into the smaller slot on the Bracket so that the coupler casing is above the bracket and the syrup tubes hang below See Figure 147 Figure 147 7 The Drive Motor hangs upside down in the larger slot so that the heads of the mounting screws slide above the Bracket and the res...

Page 56: ...or Cable and the Keypad Cable to the appropriate fitments on the Electronics Board located at the back of the cabinet See Figure 149 Figure 149 2 Tighten the 4 strain relief screws of the cable connections with a small flathead screwdriver See Figure 150 Figure 150 3 Connect the power cord to the port on the Electronics Board See Figure 151 Figure 151 4 Plug the power cord into an outlet 5 Activat...

Page 57: ... flavors are installed as previous flavors are emptied However you may change flavors periodically as desired 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Remove each tray from the cabinet and clean them with a single service towel and detergent water Then rinse and dry thorough...

Page 58: ...ergent water single service towel and brush if necessary Then rinse and dry the connector using clean water and single service towels See Figure 160 Figure 160 10 Using a spray bottle of approved sanitizer solution spray the syrup bag fitment and the Syrup Bag Connector Allow these parts to sanitize for at least 1 minute See Figure 161 Figure 161 11 Attach the Syrup Bag Adapter to the bag fitment ...

Page 59: ...s OFF NOTE THE PUMP FLUSH FUNCTION WILL AUTOMATICALLY SHUT OFF AFTER 5 MINUTES NOTE YOU MAY WANT TO PROCEED WITH STEP 16 AS TIME ALLOWS DURING THE PUMP FLUSH FUNCTION IF AN ADDITIONAL FLAVOR NEEDS TO BE INSTALLED 16 Repeat Steps 3 15 for each additional flavor until all flavors have been installed and primed 17 After all flavors have been installed and lines primed press the ROTOR FLUSH key to cle...

Page 60: ... PUMP FLUSH After selecting a particular pump by pressing a key 1 8 press and release this key to activate that particular syrup pump If the Syrup Bag Connector for that particular pump is connected to a syrup bag this function is used to prime that particular syrup pump and syrup line If the Syrup Bag Connector is connected to the Pump Flush Adapter then this function is used to clean and sanitiz...

Page 61: ... section Accessing Serving Count to use this feature NO SYRUP FLOW PRE PRIME PUMP PRIME PUMP Not applicable to this model SYRUP PUMP MALFUNCTION CHECK PUMP Not applicable to this model CHECK SANIT SUPPLY Not applicable to this model CHECK SYRUP FLOW Not applicable to this model OVERLOAD PUMP ROTOR Indicates an overload of a pump or the Drive Motor See TROUBLESHOOTING GUIDE for more information Acc...

Page 62: ...e single serving and draw the product as usual The flavors will dispense in one smooth motion changing in the order selected resulting in layers of flavors If no flavoring is desired i e to draw vanilla simply touch the OFF key to deselect any flavor that may have been selected Proceed to draw product according to the freezer manufacturer s instructions 1 Select the desired flavor s by selecting f...

Page 63: ... is most appropriate for your operation Fortunately the Flavor Burst system is adjustable for both flow and taste and may be quickly adjusted at any time between servings 1 Follow the freezer manufacturer s instructions to adjust the desired product flow with the adjustment knob 2 Adjust the flavor output to 5 on the Keypad Syrup Output bar by touching the INCREASE or the DECREASE key See Figure 1...

Page 64: ...ns 1 Touch and hold the MANUAL PRIME PUMP key on the Keypad until the Syrup Output bar graph flashes Approximately 5 seconds 2 Adjust the level indicated on the flashing bar graph by touching the INCREASE key or DECREASE key A lower setting will change flavors more frequently in a multi flavor dispense thinner layers A higher setting will change flavors less frequently in a multi flavor dispense w...

Page 65: ...64 ...

Page 66: ... of the unit Power Cord is disconnected from power source outlet Keypad Cable is disconnected from receptacle on the back of unit The power fuse in the power entry module is blown The F 2 fuse is blown The draw handle Spigot Switch is faulty The Keypad switch cable is faulty If an integrated switch is used the switch lever is not activating the switch The ROTOR FLUSH key on the Keypad is faulty Th...

Page 67: ...d The Switch stereo plug and Keypad jack are unplugged or not fully engaged The Spigot Switch is faulty The Keypad switch cable is faulty If an integrated switch is used the switch lever is not activating the switch The Spigot Switch is faulty and remains in closed active position The Keypad switch cable is faulty The Spigot Switch may be faulty and remains in closed active position The Keypad swi...

Page 68: ...cording to instructions Replace the items Always keep replacements in the Spare Parts Kit Call for service or replace the Adapter Probable Cause The Switch stereo plug and Keypad jack are unplugged or not fully engaged The Drive Motor is faulty The Spigot Switch is faulty The Drive Motor relay on the microprocessor is faulty The Injector Head is not properly installed onto the Spout Adapter The Sp...

Page 69: ...t off center Replace the 9 Tube Assembly Probable Cause The Injector Head is not properly installed onto the Spout Adapter The lower black o ring is not present on the outside of the Spout Adapter The lower black o ring of the Adapter is worn The Spout Adapter is faulty The Injector Head is faulty The Injector Head lower o ring is not present The Injector Head lower o ring is worn The Injector Hea...

Page 70: ...on is faulty The Sanitizer Tank is empty One or more of the water line connections are not fully engaged and therefore allowing air intake while the pump is operating The sanitizer pump is faulty The sanitizer pump tube is broken The Injector Assembly is not properly assembled or installed The Drive Motor is faulty The pump that was selected for the function is faulty Power supply is faulty Proble...

Page 71: ...page 22 Injector Head Gear Cartridge Drive Assembly Gear Box and Suspension Bracket 9 Tube Assembly opening Drive Motor Keypad Exposed Surfaces of the Cabinet SCHEDULED MAINTENANCE page 30 9 Tube Assembly Parts Syrup Lines Internal Syrup Bag Connectors Syrup Bag Adapters Spout Adapter and o rings Cleaning the Area Under the Cabinet Cleaning Inside the Cabinet Cleaning the Keypad Mounting Bracket C...

Page 72: ...replacements in stock inside the Spare Parts Kit for easy access PARTS REPLACEMENT SCHEDULE Part No Part Description Every 3 months Every 6 months Annually FLAVOR BURST COMPONENTS ADPT 101A Standard Spout Adapter with O Rings and Gasket Inspect and replace if necessary Minimum ADPT 8750 A Alternate Spout Adapter with O Rings Inspect and replace if necessary Minimum RUB 632 Lower O Ring for Spout A...

Page 73: ...tallation requirements This includes adapter kits adapters brackets and switches for various freezer models and manufacturers Please contact your local distributor or visit us online at www flavorburst com at your convenience for additional information concerning other optional accessories advertising and promotional materials RECOMMENDED MAINTENANCE ITEMS REPLACEMENT SCHEDULE Taylor Part No Part ...

Page 74: ... panel inside the cabinet Complete for quick reference when this information is requested 1 Model Number FB 80 _____________________________ 2 Serial Number ____________________________________ 3 Voltage _________________________________________ 4 Maximum Fuse Size __________________________ Amps 5 Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Fla...

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