Flavor Burst CTP 80SNS-L Equipment, Maintenance And Operations Manual Download Page 2

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TABLE OF CONTENTS

FCC ID……………………………...………………………………………….………………...3

Introduction……………………………...………………………………………….………….4

Safety Precautions……………………………..…………….………..……..….…………....4

Environmental Notices………………...………………………………………….………….6

Parts Identification/Function……...……………………….……..…..……….……..….…..7

Daily Opening Procedures……..………………………….…….…..…….………..……...26

Cup Holder and Base Panel………………………….......….………………..…...…26

Daily Closing Procedures………………………………………….……………….……….28

Cup Holder and Base Panel………………………….......….………………..…...…28

Door Assembly Interior.........................………………..……………………….……29

Other External Parts..................…………………………………..……………...…..30

Cup Holder and Base Panel………………………….......….………………..…...…30

Replacing the Syrup Flavors…………...…………………………..…….………...……...32

Scheduled Maintenance…………...……………………………….…….………...…...….36

Clean-In-Place Procedure……………………………..........……....…………..…...36

Miscellaneous Cleaning Procedures………………………………….………......…43

Area Under the Cabinet………………………………….....….…………...…43

Inside

the

Cabinet………………………………….....………………….....…43

Tube and Cable Rail and Exposed Tubing...…………………...…….…..…43

Touch Panel and Door Assembly............………………….………….…..…44

Summary of Contents for CTP 80SNS-L

Page 1: ...com For pricing ordering and support contact one of our qualified distributors NOTE THIS SYSTEM USES XXX SYRUPS ONLY xxx This system is NOT compatible with the standard Flavor Burst syrups To reorder...

Page 2: ...aily Closing Procedures 28 Cup Holder and Base Panel 28 Door Assembly Interior 29 Other External Parts 30 Cup Holder and Base Panel 30 Replacing the Syrup Flavors 32 Scheduled Maintenance 36 Clean In...

Page 3: ...nnecting the Sanitizer Tank 54 Power Connections and Power Up 55 Installing the Syrups 56 Touch Panel Setup 58 Accessing the Maintenance Menu 58 Equipment Setup Wizard 58 Time and Date Settings 58 Cup...

Page 4: ...use harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the fo...

Page 5: ...d for more than 24 hours follow the DAILY OPENING PROCEDURES The CTP 80SNS R system attaches to the right side of the freezer while the CTP 80SNS L is designed to attach to the left side When used tog...

Page 6: ...ance can be used by children aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or ins...

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Page 8: ...ate from the bag to the pumps 5 SYR 944SNS C SYRUP BAG CONNECTOR ASSEMBLY FOR CHOCOLATE SYRUP 1 Transports chocolate syrup from the bag to the pumps 6 MIS 3028SNS SNS INTERNAL FLUSH LINE ASSEMBLY 8 Tr...

Page 9: ...8 General System Overview Figure 1...

Page 10: ...T 1 Provides latching tab for front panel latch 17 FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front 18 MIS 3188 CABINET UNIT OPEN CLOSE BUSHING 1 Protects the 8 Tube Assembly exit...

Page 11: ...vers screw hole in rubber bumper 33 FAS 2040 6 32 X 1 4 TAPPING SCREW 24 Secures tray support bracket to side panels 34 CAB 135L SNS LEFT SIDE PANEL SNS 1 Left outer wall of the cabinet 35 TUB 803 10...

Page 12: ...SNS 1 Electronically connects the micro switch of the lid to the Touch Panel 9 ELE 462 V7 3S17D8 022 MICRO SWITCH SNS 1 Signals the Touch Panel whether or not the lid is in place 10 FAS 2140 4 40 x 5...

Page 13: ...1 Holds the tubes and cables 26B MIS 3519B SNS TUBE RAILING RESTRAINT B COVER 1 Covers and closes the tube railing assembly 26C N A ADHESIVE SEAL 1 Seals gap between rail assembly and freezer to preve...

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Page 15: ...14 Door Facade Assembly Exterior Features Figure 3A...

Page 16: ...y 5 MIS 3530 MOUNT PLATE MIDDLE 1 Supports middle parts inside Door Assembly 6 MIS 3531A LOWER SPLASH PANEL ASSEMBLY REVERSIBLE 1 Covers and protects bottom of Door Assembly 6A MIS 3531 MOUNT PLATE BO...

Page 17: ...rate the Touch Panel s weight sensor programming with the cup holder 26 FAS 2193 1 4 20 x 5 8 PHILLIPS PH SCREW 8 Secures the top plate to the Door Assembly lower frame 27 MIS 3510 316 STAINLESS STEEL...

Page 18: ...CRIPTION QTY FUNCTION 40 FAS 2067 1 4 PLASTIC WASHER 1 Secures the thumbscrew of the lift bracket to freezer draw bracket 41 RUB 673 00 FLAT WASHER OD 1 Secures the thumbscrew of the lift bracket to f...

Page 19: ...18 Door Facade Assembly Interior Features Figure 3B...

Page 20: ...yrup and sanitizer from the connector to the pump for trays 8 4A SYR 928SNS ENCORE PCSS FITMENT GREEN SNS 1 ea Connects syrup bag to syrup line 4B FAS 2196 SNS CHOCOLATE LINE HOSE CLAMP 1 ea Clamps th...

Page 21: ...20 Syrup Pump and Related Parts Figure 4...

Page 22: ...flush line of the connector flush assembly 3D SYR 902 21 5 X3 16IDX1 4OD FLAVOR IN 1 ea Transports sanitizer from the tank to the connector flush assembly 4 MIS 3030 INTERNAL SANITIZER TUBE ASSEMBLY...

Page 23: ...803 17 x 1 4 LDPE TUBING 1 LEFT ASSEMBLY INSTALL Supplies sanitizer from Sanitizer Tank 8 FIX 1053 SANITIZER SUPPLY TUBING 1 LEFT ASSEMBLY INSTALL Connects sanitizer tube to supply tube NOTE Not inclu...

Page 24: ...SNS ELECTRONICS BASE PANEL SNS 1 Secures electronics board 14 MIS 3507 SNS CONTROLLER LOAD CELL LINEAR ACTUATOR 1 Provides power to the load cell weight sensor and linear actuator auto draw lift 15 E...

Page 25: ...24 Electronic Parts and Connections Figure 6...

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Page 27: ...SINESS DAY Cup Holder and Base Panel 1 Prepare a small amount of sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C 2 Submerge the cup...

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Page 29: ...ely 20 minutes Cup Holder and Base Panel 1 Prepare a small amount of sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C Pour approximat...

Page 30: ...pout with warm detergent water Rinse with warm water and a single service towel 5 Spray sanitizer solution onto the draw spout Allow the spout to sanitize for at least one minute 6 Use a single servic...

Page 31: ...e flavor lines as they exit the fa ade and enter to the tubing rail Clean rinse and dry with detergent water warm water and single service towels when necessary 2 Use a single service towel moistened...

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Page 33: ...uch Panel will display a Syrup Container Empty message on the flavor button and that flavor will become disabled until the bag is replaced and the syrup level is reset To ensure the store is ready the...

Page 34: ...S NEXT UNTIL A NEW BAG OF SYRUP IS INSTALLED IF YOU ACCIDENTLY GO TO THE NEXT SCREEN CHOOSE THE BOTTOM BUTTON TO CONFIRM THAT THE SYRUP BAG HAS NOT BEEN REPLACED YET 5 With a paper towel under the con...

Page 35: ...yrup bag connector to the syrup bag 11 Go back to the screen and press NEXT 12 The following screen asks to confirm whether or not the syrup bag has been replaced with a new bag 13 Once replaced the f...

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Page 37: ...eep track of how many days cleaning is overdue This step by step guide will take you through the necessary cleaning procedures for one flavor or all 8 flavors and the relevant parts The cleaning proce...

Page 38: ...E LINE TOUCH ONE 1 8 Prepare detergent water by mixing several drops of Dawn dish soap with a gallon of warm water 108 F 42 C 9 With a towel under the connection disconnect the syrup bag connector fro...

Page 39: ...lines will dispense a lot of liquid Then press START 16 Allow the system to clear clean and then soaking the lines for 20 25 minutes The cycle includes several 2 minute periods of soaking time when p...

Page 40: ...AME flavor Make selections for each of the flavors NOTE ALWAYS INSTALL A BAG OF THE SAME FLAVOR THAT WAS PREVIOUSLY IN THE TRAY 20 With the funnel still under the spout prime the cleaned syrup lines b...

Page 41: ...base panel of the Door Assembly 6 Brush and clean the cup holder base panel and thumb screws with detergent water 7 Place these parts in the approved sanitizer solution for at least 1 minute 8 Remove...

Page 42: ...sanitize the spout metal drip shield Allow the metal drip shield to sanitize for at least one minute NOTE DO NOT USE AN EXCESSIVE AMOUNT OF DETERGENT WATER OR SANITIZER IN CLEANING THE SPOUT METAL DR...

Page 43: ...he Touch Panel screen and exterior surface of the Door Assembly fa ade Dry with a single service towel NOTE DO NOT USE CLEANING AGENTS DETERGENTS OR HARSH CHEMICALS WHEN CLEANING THE PANEL SCREEN 22 T...

Page 44: ...using detergent water and single service towels 5 Carefully return the cabinet to its original place Inside of the Cabinet 1 If necessary disconnect the Syrup Bag Connectors from the bags and remove...

Page 45: ...he power button on the back side of the Panel 2 Use only clean soft cloths such as micro fiber cloths to clean the Touch Panel and Door Assembly surfaces Dampen a soft cloth with warm water 108 F 42 C...

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Page 47: ...ALSO DO NOT SET THE FA ADE ON A SURFACE IN A WAY THAT PUTS PRESSURE ON THE SUPPORT ARM OR SENSOR ALLOW THESE PIECES TO HANG OFF AN EDGE Installing the Door Assembly The Door Assembly houses the dispe...

Page 48: ...rovided NOTE THIS INSTALLATION REQUIRES A 3 16 DRILL 5 Unscrew the draw handle knob and remove it from the draw handle bar Also slightly turn the two bottom door knobs so that they are in an X positio...

Page 49: ...side of the fa ade hinged to the freezer Line up the support arm slot under the two screw holes NOTE WHEN INSTALLING THE LEFT SIDE FA ADE USE THE ARM SPECIFICALLY DESIGNED FOR THAT FA ADE IT SHOULD A...

Page 50: ...de the Door Assembly and plug it into the integrated switch jack on the freezer The jack is located on the underside of the freezer header panel Left Side Switch Jack Installation Follow these instruc...

Page 51: ...e use of a Tube and Cable Rail on the side of the freezer Right Side Rail Installation Follow these instructions to mount the standard right sided Door Assembly to the right side of the freezer If you...

Page 52: ...il Installation Follow these instructions to mount the Tube and Cable Rail to the left side of the freezer Unlike the right side which is pre drilled and includes screws with the freezer the left side...

Page 53: ...3 8 NUT DRIVER IS RECOMMENDED FOR THIS INSTALLATION 1 With the Door Assembly open hang the cup holder onto the weight sensor bracket as shown 2 Loosen the two nuts at the back of the cup holder to adj...

Page 54: ...raw Bracket White Washer Retaining Ring Black Washer Retaining Ring NOTE THE BLACK WASHER IS A TIGHT FIT AND MAY REQUIRE SOME FORCE WHEN INSTALLING ON THE THUMB SCREW ONCE THE THUMB SCREW ASSEMBLY IS...

Page 55: ...n works well for cleaning the pumps and lines however it is only affective for 24 hours Since this system does not require the sanitizer tank on a daily basis you can leave the tank empty Only fill th...

Page 56: ...Touch Panel 2 cables to the corresponding labeled ports The cables look similar but have labels just behind the connectors 4 Connect the power cord to the port on the back panel 5 Plug the power cord...

Page 57: ...awberry Tray 8 Chocolate 1 Remove tray 1 from the cabinet 2 Select the bag of syrup that corresponds with that tray Remove the dust cap 3 Place the bag into the tray and ensure the bag fitment is acce...

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Page 59: ...e full menu options The left hand side of the screen lists the various maintenance and setup options Equipment Setup Wizard The Equipment Setup Wizard is a program designed to guide the operator and i...

Page 60: ...l go through the complete reboot until you return to the dispense screen 8 After the screen reboots access the Maintenance Menu again and then click through the Equipment Setup Wizard and Change Time...

Page 61: ...eduction in weight from the cup holder while the ice cream is being dispensed If a significant drop in weight is detected the cup has likely fallen from the holder In such cases the system can recogni...

Page 62: ...ress SAVE CHANGES You can revert back to your previous settings by pressing REVERT CHANGES Priming the Syrups The priming function fills the syrup line with new or fresh syrup This is done when first...

Page 63: ...system to dispense properly you must calibrate a few sensors in this section NOTE CALIBRATE THE SYRUPS ONCE A WEEK FOR 4 WEEKS WHEN THE SYSTEM IS FIRST INSTALLED 1 Press the System Calibration sectio...

Page 64: ...nside the Door Assembly Remove the Door Assembly lid 5 Remove locking pin and disconnect the Auto Draw Lift bracket Then open the Door Assembly 6 Twist as you remove the weight It may be seated snuggl...

Page 65: ...ill dispense longer than others due to the thickness Therefore each syrup flavor will have different settings When first installing the Flavor Burst system it may take some time for the pumps to accli...

Page 66: ...en lists out all the flavors selected for calibration Press BEGIN when you are ready 17 The syrups will begin pumping one at a time in succession You can pause and even cancel this process but be sure...

Page 67: ...E CREAM DISPENSE CALIBRATION button Follow the instructions on the screen 19 Place a cup into the cup holder Ice cream will be dispensed during this process Then press BEGIN 20 The calibration runs th...

Page 68: ...will be ready to proceed with the next cycle Repeat the calibration steps for a 2nd and then 3rd time 26 Once the 3rd cycle has completed the screen will display the results of the calibration Press...

Page 69: ...ministrator Password if prompted 2 Add the distributor s contact information Touch the UPDATE DISTIBUTOR INFO button and enter the name service phone number and a re order number 3 Add or change the d...

Page 70: ...d screenshots of the Touch Panel are shown in that manual Refer to the COLOR TOUCH PANEL MANUAL for instructions on how to Change the password Enable or disable syrup trays See how much syrup is used...

Page 71: ...P WHILE THE SYSTEM IS DISPENSING 2 Select the size of the serving at the top of the screen By default the serving size is set to LARGE 3 Depending on what you want to dispense do one of the following...

Page 72: ...ensing syrup and stop when the serving is complete NOTE To return to the main dispense screen touch FULL DISPENSE MODE 4 When the screen indicates that the serving is finished remove the cup If you di...

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Page 74: ...S AVAILABLE IN THE MIS 3160 MAINTENANCE KIT FROM THE FLAVOR BURST COMPANY Taylor Part No Part Description Every 3 months Every 6 months Annually TAYLOR COMPANY PRODUCTS 033059 White Bristle Brush 3 x...

Page 75: ...nel inside the cabinet Complete for quick reference when this information is requested 1 Model Number CTP 80SNS _____________________________ 2 Serial Number ____________________________________ 3 Vol...

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