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Farymann Diesel 15B Series Operator'S Manual Download Page 40

 

Diesel engine Series 15B / 18B 

Installation and commissioning 

 

 

 

40  

2008-09-08

 

 

 

Pos: 6.9 /KN2006-Projekte/Bukh-Farymann/Installation und Inbetriebnahme/1.1 Erstinbetriebnahme @ 47\mod_1190297379634_2.doc @ 628243 

 

6.3 Initial 

commissioning 

 

 

CAUTION! 
Engine damage due to missing operating 
materials! 

The engine is delivered without operating 
materials. Operation without all required 
operating materials can destroy the engine. 

Therefore: 

–  Fill with engine oil and diesel fuel before first 

use. 

–  Only use operating materials which are 

specified in the technical data. 

–  Observe the filling quantities. 

–  Before first use or after a long decommissioning 

(more than 6 months), operate the engine after 
starting for approx. 1 minute at low speed and 
without load.  
Due to this action, an optimum lubrication of all 
bearings is achieved and a lack of lubrication is 
avoided. 

 

 

 

 

 

CAUTION! 
Engine damage due to cold start aids! 

The use of cold starting aid results in engine 
damage.  

Therefore: 

–  Never use cold starting aids.

 

 

 

Pos: 6.10 /KN2006-SM/nL.......... Seitenumbruch .......... @ 8\mod_1141998334703_0.doc @ 75491 

Summary of Contents for 15B Series

Page 1: ...Table of contents 2008 09 08 Operator s manual Diesel engine Series 15B 18B Doc ID Grea 6600 Read the operating instructions before starting work ...

Page 2: ...n Diesel GmbH Industriestraße 19 68623 Lampertheim Germany Tel 49 0 62 06 5 07 0 Fax 49 0 62 06 5 07 111 E Mail info farymann de Internet www farymann de Release Created by Kothes Technische Kommunikation GmbH Co KG www kothes de ...

Page 3: ...2 2 3 Appropriate use 13 2 4 Personal protective equipment 14 2 5 Specific dangers 15 2 6 Safety devices 18 2 7 Behaviour in the case of danger and accidents 18 2 8 Environmental protection 19 3 Technical data 20 3 1 Technical specifications 20 3 2 Applications 20 3 3 Standard configuration 21 3 4 Options 21 3 5 Engine type plate 21 3 6 Engine type code 22 3 7 Engine data 23 3 8 Performance data 2...

Page 4: ...ation and commissioning 36 6 1 Safety 36 6 2 Installation 36 6 2 1 Mounting the flywheel 36 6 2 2 Attaching stub shaft option 38 6 2 3 Attaching speed controller 39 6 3 Initial commissioning 40 6 4 Filling with engine oil 41 6 5 Filling with fuel 43 6 5 1 Filling process 4 0 litre tank option 43 6 5 2 Refilling venting for engines with fuel feed pump option 44 7 Operation 46 7 1 Safety 46 7 2 Prep...

Page 5: ... 8 9 2 Oil bath air cleaner standard engine 75 8 10 Adjusting valve clearance 77 8 10 1 Engines with visible flywheel and O T marking 78 8 10 2 Engines with covered flywheel without visible O T marking 82 9 Faults 86 9 1 Safety 86 9 2 Troubleshooting chart 89 9 2 1 Engine does not start 89 9 2 2 Engine starts however runs irregularly or stops 91 9 2 3 Bad engine performance 92 9 2 4 Operating beha...

Page 6: ...e immediate vicinity of the machine and accessible at any time for the personnel The personnel must have carefully read and understood this manual before starting all work The basic prerequisite for safe working is compliance with all the safety and handling instructions stated in this manual Furthermore the local accident prevention regulations and general safety conditions for the application of...

Page 7: ... damage to property DANGER points out a directly dangerous situation which results in death or severe injuries if it is not avoided WARNING points out a potentially dangerous situation which can result in death or severe injuries if it is not avoided CAUTION points out a potentially dangerous situation which can result in minor or slight injuries if it is not avoided CAUTION points out a potential...

Page 8: ...ons Technical changes Use of non original spare parts The actual scope of delivery can be different from the explanations and illustrations stated here for special versions the use of additional ordered options or due to the latest technical changes The agreed obligations in the supply contract the general terms and conditions and the delivery conditions of the manufacturer and the applicable lega...

Page 9: ...el 9 mod_1144054714613_2 doc 84758 1 5 Warranty terms Pos 1 12 KN2006 SM Allgemeines 161 1 1 0 Garantiebestimmungen in den AGB des Herstellers 9 mod_1144054766031_2 doc 84765 The warranty terms are provided in the manufacturer s terms and conditions Pos 1 13 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 1 14 KN2006 Projekte Bukh Farymann Allgemeines 1 1 Kundendienst 2032 48 mod_1...

Page 10: ...so determine hazards arising from the special operating conditions at the usage location of the machine in a risk analysis He must implement this in the form of operating instructions for the operation of the machine During the complete usage time of the machine the owner must check whether the operating instructions created by him correspond with the current status of the regulations and must ada...

Page 11: ...arymann Diesel service partner before starting the engine Only regular maintenance in accordance with the information in this operator s manual maintains the operational readiness of the engine Only perform maintenance and cleaning work when the engine is switched off Strictly observe all the information in the operator s manual Observe all warning and information signs on the engine and keep thes...

Page 12: ...r about the tasks assigned to him and possible dangers in the case of improper behaviour Technical personnel are persons who on the basis of their professional training by Greaves Farymann Diesel GmbH experience and knowledge of the relevant conditions can perform the work assigned to them using the operating and repair instructions and can recognise and avoid possible dangers themselves Pos 2 10 ...

Page 13: ...his The risk is borne solely by the user The installation must be made so that all applicable safety regulations for the operation of diesel engines are complied with Proper use also includes compliance with all the information in this operator s manual Any use beyond the intended use and or other types of use is considered misuse and can result in dangerous situations WARNING Danger due to misuse...

Page 14: ... parts falling down or slipping on slippery ground Pos 2 18 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 2 19 KN2006 SM Sicherheit 006 Persönliche Schutzausstattung 006 1 1 0_2 Bei besonderen Arbeiten zu tragen_Titel 18 mod_1143361122656_2 doc 81000 Personal protective equipment for special tasks When performing special tasks it is necessary to wear personal protective equipment...

Page 15: ...s 2 26 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 2 27 KN2006 Projekte Bukh Farymann Sicherheit Rotierende Bauteile 43F P02032 31 mod_1172219618482_2 doc 358635 Rotating parts WARNING Risk of injury due to rotating parts Rotating parts can cause severe injuries Therefore Do not reach into or work on rotating parts during operation Do not open or remove covers during operation ...

Page 16: ...e case of inhalation bring affected person into the open air immediately Contact a doctor Contact doctor immediately in the case of swallowing Rinse mouth thoroughly with water Avoid skin and eye contact Apply suitable skin protection cream before working on tanks piping or supply equipment Wear protective gloves made of plastic or rubber during the work In the case of contact with the skin or eye...

Page 17: ... Sicherheit Heiße Betriebsstoffe 6415 56 mod_1199376659775_2 doc 890466 Hot operating materials WARNING Risk of burns due to hot operating materials Operating materials can reach high temperatures during operation and cause burns in the case of contact Therefore Check whether operating materials are hot before handling them If necessary let them cool down to the ambient temperature Pos 2 34 KN2006...

Page 18: ...473 Pos 2 39 KN2006 Projekte Bukh Farymann Sicherheit 1 1 Verhalten im Gefahrenfall und bei Unfällen 2032 49 mod_1193128878712_2 doc 760971 2 7 Behaviour in the case of danger and accidents Preventive measures Always be prepared for accidents or fire Keep first aid equipment first aid kit blankets etc and fire extinguishers ready to hand Familiarise personnel with accident reporting first aid and ...

Page 19: ...Always observe the instructions mentioned below Take immediate action if environmentally hazardous materials reach the environment Inform the responsible local authorities about the damage in the case of doubt The following environmentally hazardous substances are used Pos 2 42 KN2006 Projekte Bukh Farymann Sicherheit Schmierstoffe Kraftstoffe 43F P02032 31 mod_1172224150997_3 doc 358746 Lubricant...

Page 20: ...il bath air cleaner Fuel tank and fuel filter Crankcase of high tensile light alloy Plain bearings on conrod and crankshaft on the control side Roller bearing on output side Cooling fan integrated in the flywheel Engine mounting points integrally cast on the crankcase Environmentally friendly due to internal crankcase venting and valve stem seals Pos 3 3 KN2006 SM nL Abschnittsende 8 mod_114199789...

Page 21: ...rrent 12 V or 24 V Alternator 12 V or 24 V Stub shafts various versions Bell housings various versions Additional oil sump Oil preheater 1 heating element 12 V or 24 V Air intake preheater 2 heating elements 12 V or 24 V Crank handle RD limited kickback Pos 3 9 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 3 10 KN2006 Projekte Bukh Farymann Technische Daten 1 1 Motortypenschild 6...

Page 22: ...hout starter 7 alternator with starter Bearings 3 roller bearing on the flywheel side Crankshaft 4 horizontal position Basic engine design A vertical cylinder anticlockwise rotation old version B vertical cylinder clockwise rotation new version D vertical cylinder anticlockwise rotation new version E F horizontal cylinder anticlockwise rotation W water cooled cylinder anticlockwise rotation Displa...

Page 23: ...ion as seen from output or flywheel side Type of cooling Air cooled Valve control Overhead valves with push rods and rocker arms Valves Two valve technology Valve clearance cold engine Intake valve Exhaust valve 0 1 mm 0 1 mm Type of starting all engines Option Manual starting with crank handle Starter 12 V or 24 V Required battery capacity 36 Ah 12 V 72 Ah 2 batteries a 12 V for 24 V Permitted op...

Page 24: ...ISO Power for constant speed and constant load Contact the manufacturer for continuous use outside the stated performance limit Power reduction Reduction approx 1 for each 100 m height and approx 2 for each 5 C over 20 C Performance guaranteed with 5 deviation for the run in engine with standard air filter and exhaust silencer Pos 3 15 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Po...

Page 25: ...ermissible fuel temperature 70 C Max permissible engine oil temperature 130 C Pos 3 19 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 3 20 KN2006 Projekte Bukh Farymann Technische Daten 1 1 Drücke 43F 45 mod_1188036088956_2 doc 569971 3 11 Pressures Description Value Injector setting nozzle opening pressure 200 bar Oil pressure max 5 bar Intake vacuum permitted 2 kPa Exhaust gas b...

Page 26: ...ral oil API CD or higher Max engine oil quantity with oil filter Standard version approx 1 0 litres Engine oil refill quantity bottom top mark oil dipstick Standard engine approx 0 3 litres Engine oil consumption 1 0 g kWh Pos 3 23 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 3 24 KN2006 Projekte Bukh Farymann Technische Daten 1 1 Motoröl Spezifikation 45 mod_1188125176765_2 doc...

Page 27: ...r application of the engine is crucial for the selection of the correct viscosity class Too high viscosity can result in starting difficulties too low viscosity can endanger the lubrication effect and result in high lubrication oil consumption The viscosity is classified according to SAE Basically use mulltigrade oils Depending on the lubrication oil temperature we recommend the following common v...

Page 28: ... mod_1144046023684_2 doc 84434 4 1 Overview Pos 4 3 KN2006 Projekte Bukh Farymann Aufbau und Funktion Übersicht1 6415 54 mod_1196678612936_2 doc 836260 Fig 5 Front view Left view 1 Fuel tank 4 0 litre 2 Fuel filler cap 3 Lifting eye for transport 4 Dry type air cleaner 5 Engine mounting points 6 Starting handle support bearing 7 Oil drain plug 8 Oil dipstick 9 Injection pump 10 Valve cover 11 Spee...

Page 29: ...ght view 14 Flywheel 15 Exhaust silencer with protection against contact 16 Fuel filter 17 Oil filter Pos 4 4 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 4 5 KN2006 Projekte Bukh Farymann Aufbau und Funktion 1 1 Elektrische Anlage6415 54 mod_1196518664538_2 doc 836018 ...

Page 30: ...e alternating current is rectified in the alternator regulator fig 8 and constantly regulated to approx 14 2 14 5 V z 2 x yellow alternator coils input can be connected either way z 1 x red charging current output z 1 x brown charge indicator connecting terminal 15 ignition switch z Earth connection is made using mounting surface 4 2 3 Operating conditions Permitted operating temperatures 20 C to ...

Page 31: ...n of the alternator regulator Manual starting with disconnected battery Destruction of the alternator regulator Interruption of the earth connection of the alternator regulator to the engine Destruction of the alternator regulator Welding work WARNING Material damage due to welding work on the machine Welding work on the machine can cause high material damage Therefore always disconnect the negati...

Page 32: ...ot remove the ignition key during operation Do not disconnect the battery while the engine is running occurring voltage peaks can destroy electronic components e g the alternator regulator Do not spray parts of the electrical system during engine cleaning with a water jet or high pressure jet Always disconnect the minus terminal of the battery and disconnect the plug connection to the alternator r...

Page 33: ...s and notices on the packing Only use the attachment points provided Do not remove packing until just before the installation Pos 5 4 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 5 5 KN2006 SM Transport Verpackung und Lagerung 004 1 1 Transportinspektion_Titel 9 mod_1144054094956_2 doc 84694 5 2 Transport inspection Pos 5 6 KN2006 SM Transport Verpackung und Lagerung 004 1 1 0 T...

Page 34: ...ace Pos 5 10 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 5 11 KN2006 SM Transport Verpackung und Lagerung 005 1 1 0 Umgang mit Verpackungsmaterialien 9 mod_1144055030585_2 doc 84779 Handling packing materials If there is no returns agreement for the packing separate materials according to type and size and direct to further use or recycling CAUTION Environmental damage caused b...

Page 35: ...15 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 5 16 KN2006 Projekte Bukh Farymann Transport Verpackung und Lagerung 007 1 1 0 Lagerung des Motors 45 mod_1188038327592_2 doc 570014 Storage of the engine Store new engines under the following conditions Do not store outdoors Store dry and dust free Do not expose to any aggressive media Protect against direct sunlight Avoid mechani...

Page 36: ...SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 6 6 KN2006 Projekte Bukh Farymann Installation und Inbetriebnahme 1 1 Installation2032 48 mod_1191325974338_2 doc 636992 6 2 Installation Pos 6 7 KN2006 Projekte Bukh Farymann Installation und Inbetriebnahme Schwungrad anbauen 6415 54 mod_1196686152882_2 doc 836308 6 2 1 Mounting the flywheel Must only be performed by a specialist Additional...

Page 37: ...and ensure that this sits correctly Fig 12 5 Install the flywheel 5 ensuring that it is not twisted during the installation NOTE In the case of improper installation of the flywheel the magnets of the magnet carrier e g for engines with alternator can be damaged The alternator does not function correctly if the magnets are damaged ...

Page 38: ...he flywheel being severely damaged 7 Screw on the flywheel nut as far as possible by hand NOTE In doing so ensure that the machined flat side arrow of the flywheel nut is facing the crankshaft 8 Screw two bolts 6 into the thread provided on the flywheel 9 Fix the flywheel with a suitable lever e g tyre lever 7 10 Tighten the flywheel nut with a torque wrench 8 to 216 226 Nm 11 Turn the flywheel by...

Page 39: ...e engine the speed controller can be installed differently by the device manufacturer Depending on the version and installation position of the engine different versions for the speed controller can be attached e g rods Bowden cable manual electric etc Fig 16 Example Speed controller with Bowden cable Pos 6 8 KN2006 SM nL Seitenumbruch 8 mod_1141998334703_0 doc 75491 ...

Page 40: ... Fill with engine oil and diesel fuel before first use Only use operating materials which are specified in the technical data Observe the filling quantities Before first use or after a long decommissioning more than 6 months operate the engine after starting for approx 1 minute at low speed and without load Due to this action an optimum lubrication of all bearings is achieved and a lack of lubrica...

Page 41: ...ing with engine oil CAUTION Engine damage due to incorrect oil quantity Too high or too low engine oil level can result in damage to the engine Therefore Never exceed the maximum level Never drop below the minimum level The engine must stand up straight for checking the oil level Fig 17 1 Release oil filler cap 1 e g with a 13mm jaw spanner and screw off by hand Fig 18 2 Fill engine oil into the f...

Page 42: ... a clean and fluff free cloth 4 Replace the oil dipstick 3 and pull it out again Fig 20 5 Check the oil level quantity The oil level should be just under the Max marking 6 Fill with engine oil if needed Fig 21 7 Only tighten the oil filler cap 1 by hand risk of breakage Pos 6 12 KN2006 SM nL Seitenumbruch 8 mod_1141998334703_0 doc 75491 ...

Page 43: ...o EN 5090 DIN 590 Pay attention to cleanliness so that no dirt gets into the fuel tank The engine must stand up straight for filling with fuel NOTE Use winter diesel fuel for temperatures below 0 C The fuel filler cap Fig 22 1 has a vent Do not make any modifications or use a non original fuel filler cap Otherwise optimum fuel supply is not guaranteed Fill the tank to the maximum before first use ...

Page 44: ...l inspection 4 Close the fuel filler cap 1 by turning it clockwise by hand 6 5 2 Refilling venting for engines with fuel feed pump option Fig 24 1 Open the fuel filler cap 1 by turning it anticlockwise Fig 25 2 Fill with diesel fuel up to the bottom edge 2 of the tank s filler neck as maximum z Tank capacity 3 9 litre standard engine z Tank capacity 4 0 litre option 3 Determine fuel level by visua...

Page 45: ...er refilling is ensured by the self venting The venting can be accelerated by operating the lever 1 on the fuel feed pump 2 Fig 26 5 Using the lever 1 on the fuel feed pump 2 pump by hand until the counterpressure becomes noticeable This builds up the primary pressure in the fuel system and accelerates the venting Pos 6 14 KN2006 SM nL Seitenumbruch 8 mod_1141998334703_0 doc 75491 ...

Page 46: ... before starting the work Never deactivate safety equipment during operation Ensure tidiness and cleanliness in the working area Loose components and tools lying around or on top of each other are sources of accidents Pos 7 4 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 7 5 KN2006 Projekte Bukh Farymann Bedienung Rotierende Bauteile 2032 45 mod_1188039601537_2 doc 570078 Rotatin...

Page 47: ...uring operation Contact with the exhaust system and the engine can cause burns Therefore Never touch the engine during operation Ensure that all parts have cooled down to the ambient temperature before all work Pos 7 10 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 7 11 KN2006 Projekte Bukh Farymann Bedienung Motoröl und Kraftstoff 2032 49 mod_1193141476565_2 doc 761279 Engine oi...

Page 48: ...cy shutdown Proceed as follow in the case of danger 1 Switch off the engine immediately 2 Inform the responsible person at the usage location 3 Rescue people from the danger zone initiate First Aid actions 4 Switch off the main switch on the machine if present and secure it against being switched on again 5 Keep access routes clear for rescue vehicles After the rescue actions 6 If required for the...

Page 49: ...oil level refill with engine oil if necessary Check fuel level refill with diesel fuel if necessary Check air filter for soiling clean if necessary or replace air filter element Check engine mounting Check machine for completeness of the safety equipment Check engine and machine for missing covers Check engine for damaged oil and fuel lines Check engine for damaged electrical cables and insulation...

Page 50: ...chnittsende 8 mod_1141997892953_0 doc 75473 Pos 7 18 KN2006 Projekte Bukh Farymann Bedienung Handstart 6600 66 mod_1207659164833_2 doc 1134309 7 3 Manual starting NOTE In the case of outdoor temperatures below 5 C the engine must be rotated to the speed adjustment max position Put the speed adjustment lever into the increased idle speed position in the case of a cold engine If the engine does not ...

Page 51: ... operates for the manual starting of the engine with the crank handle If the decompression unit s pin has moved to the operating position the decompression has finished The compression begins and the engine starts Neutral position In the neutral position the compression is switched off By turning the engine with the crank handle all bearings are provided with engine oil e g following repair or bef...

Page 52: ... stop and the starting excess button returns to its starting position Therefore it is important that the engine is started without load and can reach its maximum speed Otherwise the starting excess button does not return to its starting position and the engine is constantly overloaded NOTE When starting the engine when warm operating temperature do not pull out the excess fuel device Manual starti...

Page 53: ...nd 3 CAUTION Risk of injury due to rotating crank handle There is a risk of injury when starting the engine by hand Therefore Do not encircle the handle with your thumb 7 Hold crank handle with your right hand and thumb on top 4 and turn to the right clockwise in doing so increase the speed continuously Turning further and faster with the crank handle supports starting the engine ...

Page 54: ...ngine when warm operating temperature do not pull out the excess fuel device Pos 7 19 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 7 20 KN2006 Projekte Bukh Farymann Bedienung 1 1 Starten mit elektrischen Anlasser 6415 54 mod_1196698229608_2 doc 836658 7 4 Starting with electric starter NOTE For engines with an electric starter the automatic compression does not need to be activ...

Page 55: ...ystem switched on Starting position Starting engine Fig 36 1 If the engine is cold put the speed adjustment lever 1 in the increased idle speed position 3 If the engine is warm put the speed adjustment lever in the position 2 depending on the application of the engine 2 Turn key e g to position I Any existing indicator lamps from the machine must light afterwards e g oil check battery charge check...

Page 56: ...ue to leaking fuel Fuel escaping from the injection system can penetrate the skin and eyes due to the high pressure and cause severe injuries Therefore Wear safety goggles during first use and check the fuel system for leak tightness If fuel escapes switch off the engine and contact the nearest Greaves Farymann Diesel service partner Let the engine warm up for approx 5 minutes after starting Incre...

Page 57: ...Wait 5 minutes so that the oil can flow back from all bearings into the oil sump or additional oil sump for engines with additional oil sump z Check engine oil level and correct if necessary z Start the engine again Pos 7 23 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 7 24 KN2006 Projekte Bukh Farymann Bedienung 1 1 Abstellen 6415 54 mod_1196698488440_2 doc 836876 7 6 Switching...

Page 58: ...fore turning off first let the engine run for approx 5 minutes in idle mode and then pull the speed adjustment lever to the stop position fig 37 1 and hold it there until the engine stops after approx 10 to 20 seconds 7 6 2 Engine with electric starter Fig 38 Example of key switch NOTE See e g operating instructions of the device manufacturer 1 Turn the key switch to the position 0 The engine come...

Page 59: ... with textile adhesive tape 8 Store the engine in a dry place and protected against the effects of weather Storing for longer than 3 months Repeat the following work every 2 months in the case of longer storage 1 Remove adhesive tape from the inlet and exhaust openings 2 Put the speed adjustment lever in the full load position and turn the engine slowly for approx 20 revolutions with the crank han...

Page 60: ...ess at the workplace Loose components and tools lying around or on top of each other are sources of accidents Only perform maintenance work using commercially available tools and special tools Incorrect or damaged tools can result in injuries Pos 8 4 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 8 5 KN2006 Projekte Bukh Farymann Wartung Motoröl und Kraftstoff 6415 65 mod_12067157...

Page 61: ...ce work Protective clothing Safety footwear NOTE Protective equipment which must be worn for certain work is specially pointed out in the warnings of this chapter Pos 8 10 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 kte NOTE Independent repair and adjustment work on the engine beyond a very limited scope is forbidden for safety reasons Improper work on components relevant for safet...

Page 62: ...d in the maintenance plan The maintenance intervals must be complied with as follows daily before every start up after 25 operating hours every 250 operating hours every 500 operating hours NOTE The maintenance interval for 500 operating hours includes all the work for the interval of 250 operating hours ...

Page 63: ...Replace air filter element and clean air filter case X Check oil contamination and oil level several times a day in the case of a high occurrence of dust if necessary fill oil up to marking or change it X Oil bath air cleaner Change the oil bath air cleaner s oil X Valve adjustment Using Greaves Farymann Diesel service partner Check valve clearance adjust if necessary cold engine X X Threaded conn...

Page 64: ... Work to be performed Daily before every start up After 25 operating hours Every 250 operating hours Every 500 operating hours Electric cables Check for damage replace by a Greaves Farymann Diesel service partner if necessary X Engine Outside cleaning with engine cleaner as required ...

Page 65: ...ing time In the case of low operating time the engine oil and oil filter must be replaced at least every 12 months irrespective of the actual operating hours Pos 8 14 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 8 15 KN2006 Projekte Bukh Farymann Wartung 1 1 Ansaugbereich reinigen 6415 54 mod_1196762968178_2 doc 873781 8 3 Cleaning the intake area CAUTION Engine damage due to du...

Page 66: ...dust and contamination Fig 40 Clean dust and contamination on the cooling fins of the cylinder head 1 and cylinder 2 with compressed air NOTE Wear protective goggles Pos 8 18 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 8 19 KN2006 Projekte Bukh Farymann Wartung 1 1 Schraubverbindungen kontrollieren 6415 56 mod_1199454078521_2 doc 891130 8 5 Checking threaded connections CAUTION...

Page 67: ...Tightening torque Nm High pressure line of the injection nozzle holder 25 Mounting of the fuel filter 10 Wing nut of sealing cap of the air filter case After cleaning or replacing the air filter only tighten the wing nut of the air filter case by hand Exhaust silencer bolts 10 Oil filter Only tighten oil filter by hand Valve cover 8 12 Oil drain plug 12 Pos 8 20 KN2006 SM nL Abschnittsende 8 mod_1...

Page 68: ...th 4 Screw out oil drain plug by hand Caution Engine oil can be hot 5 Collect old oil in a suitable container and dispose of in accordance with the environmental regulations Fig 42 6 Check oil drain plug 1 for damage and replace if necessary 7 Always replace the copper seal 2 8 Screw in oil drain plug by hand and tighten e g with ring spanner SW 13 Tightening torque 12 Nm Fig 43 9 Release oil fill...

Page 69: ...3 Screw special oil drain hose 2 onto the oil drain valve 3 This opens the quick release coupling 4 Collect old oil in a suitable container and dispose of in accordance with the environmental regulations 5 Unscrew and remove the oil drain hose 2 Fig 46 6 Check O rings 4 for damage and replace oil drain valve Fig 45 3 if necessary 7 Tighten the sealing cap 5 by hand ...

Page 70: ... 22 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 8 23 KN2006 Projekte Bukh Farymann Wartung 1 1 Ölfilter wechseln 6415 54 mod_1196766864335_2 doc 873838 8 7 Replacing oil filter Fig 48 1 Slacken oil filter 3 with an oil filter wrench 1 and e g a ring spanner SW 27 2 and unscrew and remove afterwards by hand NOTE The oil filter can be hot Fig 49 2 Collect the engine oil from the ...

Page 71: ...l filter 7 only by hand 6 Fill with engine oil 7 Start engine and check for leaks Pos 8 24 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 8 25 KN2006 Projekte Bukh Farymann Wartung 1 1 Kraftstofffilter wechseln 6415 54 mod_1196769127679_2 doc 873907 8 8 Replacing fuel filter Fig 52 1 Switch off the engine 2 Unscrew the nut from mounting 1 and then undo bolt from clamp mounting 2 ...

Page 72: ...l from the fuel line 5 and from the fuel filter 6 in a suitable container 9 and dispose of in accordance with the environmental regulations 6 Undo clamp 7 and pull off the fuel line 8 from the fuel filter 6 Fig 55 7 Install new fuel filter 6 and pay attention to the flow direction The arrows 10 must point in the direction of the injection pump 8 Assembly is in the reverse order to the dismantling ...

Page 73: ...196772815644_2 doc 873926 c 8 9 Replacing air filter CAUTION Engine damage due to use of non original air filter Unfiltered air can result in rough engine running and engine damage A dusty air filter reduces the engine power and increases the fuel consumption Therefore Do not operate the engine without the air filter Clean or replace air filter according to the maintenance plan 8 9 1 Dry type air ...

Page 74: ...horoughly clean intake area fig 60 8 air filter cover fig 59 5 and air filter pot fig 59 6 as well as centring ring fig 59 7 NOTE When removing the air filter and when cleaning the air filter case always ensure that no dirt gets into the intake tract 7 After cleaning assemble the centring ring air filter pot and air filter cover While doing this only tighten the wing nut by hand ...

Page 75: ...th air cleaner standard engine Fig 63 NOTE Check oil contamination and oil level several times a day in the case of a high occurrence of dust if necessary fill oil up to marking or change it see maintenance plan 1 Open fasteners 2 and remove oil container 1 2 Remove contaminated oil and sludge from oil container Collect old oil and dispose of it in accordance with environmental regulations 3 Clean...

Page 76: ...ff NOTE Do not pull out the filter material 3 from the filter case The filter must be completely dry before fitting Fig 65 5 Fill oil container up to marking 4 with engine oil use oil in accordance with the viscosity classes on page 27 6 Fix oil container to the filter whilst doing so make sure the filter sits correctly and close both fasteners Pos 8 28 KN2006 SM nL Abschnittsende 8 mod_1141997892...

Page 77: ...es Therefore Disconnect the high pressure line on the injection nozzle holder before starting work Personnel This work must only be carried out by trained specialist personnel In the absence of the required qualifications arrange for the work to be carried out by a Greaves Farymann Diesel service partner Prerequisites Only check and adjust the valve clearance when the engine is cold less than 35 C...

Page 78: ...als valve cover and valve cover gasket Fig 67 3 Detach the high pressure line 3 on the injection nozzle holder in order to prevent accidental starting of the engine Fig 68 4 Turn automatic decompression to operating position 1 pin faces forward 9 o clock position NOTE The decompression must be turned off at the valve adjustment operating position pin faces forward 9 o clock position only in this w...

Page 79: ...ing 2 on the flywheel corresponds to the crankcase marking 3 Fig 71 In this position both valves inlet and exhaust valves are closed max clearance between rocker arm and valve stem Exhaust valve adjusting 6 Slide a feeler gauge 5 with thickness 0 1 mm between rocker arm 4 and the exhaust valve stem and check the valve clearance of the exhaust valve The feeler gauge must be able to be pulled throug...

Page 80: ...led through without noticeable resistance drag 8 Hold the adjusting screw in place with a screwdriver and tighten the lock nut 9 Check the valve clearance again Fig 8 Inlet valve adjusting 10 Adjusting the inlet valve is carried out in exactly the same way as for the exhaust valve see fig 71 Fig 9 11 Tighten the high pressure line 3 on the injection nozzle holder Tightening torque 25 Nm 12 Replace...

Page 81: ...2008 09 08 81 Fig 10 13 Install valve cover 2 using two plastic seals 14 Tighten both nuts 1 of the valve cover 2 Tightening torque 8 12 Nm NOTE Always replace the valve cover gasket and the two plastic seals under the nuts of the valve cover ...

Page 82: ...tic seals valve cover and valve cover gasket Fig 12 3 Detach the high pressure line 3 on the injection nozzle holder in order to prevent accidental starting of the engine Fig 13 4 Turn automatic decompression to operating position 1 Pin faces forward 9 o clock position NOTE The decompression must be turned off at the valve adjustment operating position pin faces forward 9 o clock position only in ...

Page 83: ...kness 0 1 mm between rocker arm 4 and the exhaust valve stem and check the valve clearance of the exhaust valve The feeler gauge must be able to be pulled through without noticeable resistance drag Fig 16 7 If the clearance is too large or too small undo the lock nut 6 and adjust the clearance with the adjusting screw 7 The feeler gauge must be able to be pulled through without noticeable resistan...

Page 84: ...hickness 0 1 mm between rocker arm 4 and the inlet valve stem and check the valve clearance of the inlet valve The feeler gauge must be able to be pulled through without noticeable resistance drag Fig 73 12 If the clearance is too large or too small undo the lock nut 6 and adjust the clearance with the adjusting screw 7 The feeler gauge must be able to be pulled through without noticeable resistan...

Page 85: ...lace valve cover gasket Fig 19 17 Install valve cover 2 using two plastic seals in the process 18 Tighten both nuts 1 of the valve cover 2 Tightening torque 8 12 Nm NOTE Always replace the valve cover gasket and the two plastic seals under the nuts of the valve cover Pos 9 1 KN2006 Projekte Bukh Farymann Störungen 1 Störungen 48 mod_1191331711711_2 doc 637107 ...

Page 86: ...332001592_2 doc 637122 Personnel The work described here for fault clearance can be performed by the operator unless otherwise indicated Some work must only be performed by a Greaves Farymann Diesel service partner this is specially pointed out in the description of the individual faults Pos 9 4 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 9 5 KN2006 Projekte Bukh Farymann Störu...

Page 87: ...ssembly reinstall all fixing elements and comply with the tightening torques for threaded connections Pos 9 8 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 9 9 KN2006 Projekte Bukh Farymann Bedienung Motoröl und Kraftstoff 2032 49 mod_1193141476565_2 doc 761279 Engine oil and fuel WARNING Danger of fire due to fuel and engine oil Oil and fuel vapours can ignite on contact with ig...

Page 88: ...ase of faults which represent an immediate danger for persons or property 2 Determine the cause of the fault 3 Inform the responsible person at the usage location about the fault 4 Arrange for rectification by a Greaves Farymann Diesel service partner or yourself depending on the type of the fault NOTE The fault table listed below gives information about who is authorised for rectification of the ...

Page 89: ...el Let fuel cool down Operator Paraffin precipitation in the fuel for low external temperature approx 10 C Drain and flush fuel system replace fuel filter use winter fuel Skilled employee Failure of the fuel system turn engine by hand and pay attention to the typical chatter of the injection nozzle Defective injection nozzle Check injection nozzle replace if necessary Skilled employee Petrol inste...

Page 90: ...check piston ring grooves Skilled employee Compression too low Piston and cylinder worn Overhaul engine change piston and cylinder Skilled employee Starting load too high Reduce load Operator Engine oil too viscous Change engine oil use correct viscosity Operator Engine can only be turned with difficulty Main bearing or piston seized Overhaul engine Skilled employee ...

Page 91: ...ion nozzle repair or replace Skilled employee Bad fuel supply Injection pump defective Check injection pump repair or replace Skilled employee Incorrect valve clearance Adjust valve clearance Skilled employee Worn valves Replace cylinder head Skilled employee Sticking piston rings Check piston rings replace if necessary and check piston ring grooves Skilled employee Bad compression Piston and cyli...

Page 92: ...ll seal or correct the number of seals check injection nozzle holder Skilled employee Defective injection nozzle Check injection nozzle replace if necessary Skilled employee Bad fuel supply Injection pump defective Check injection pump repair or replace Skilled employee Incorrect valve clearance Adjust valve clearance Skilled employee Incorrect end of delivery Adjust end of delivery Skilled employ...

Page 93: ...y Skilled employee Injection nozzle needle sticks jams Replace injection nozzle Skilled employee Incorrect end of delivery Incorrect begin of delivery Check and adjust begin of delivery end of delivery Skilled employee Broken piston rings Replace piston rings check piston and cylinder Skilled employee Piston and cylinder worn Overhaul engine change piston and cylinder Skilled employee Main bearing...

Page 94: ...le repair or replace Skilled employee Fuel line broken Replace fuel line Skilled employee Piston seizure Overhaul engine change piston and cylinder Skilled employee Engine stops suddenly Crankshaft bearings seized or worn Overhaul engine Skilled employee Oil level too high Correct oil level Operator Crankcase ventilation valve defective Replace crankcase ventilation valve Skilled employee Valve st...

Page 95: ...m position increased speed Operator Engine oil too viscous Change engine oil use correct viscosity Operator Paraffin precipitation in the fuel Drain and flush fuel system replace fuel filter use winter fuel Skilled employee Cold start problems Starting speed too low Check battery replace if necessary Operator Pos 9 14 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 9 15 KN2006 SM S...

Page 96: ... nearest Greaves Farymann Diesel service partner Please refer to our website www farymann de or telephone us on 49 0 6206 507 0 for a list of our sales and service partners Pos 10 3 KN2006 Projekte Bukh Farymann Ersatzteile 1 1 Ersatzteilbestellung 6600 65 mod_1207234638456_2 doc 1131028 10 2 Ordering spare parts Fig 74 Always state the following when ordering spare parts 1 MODEL e g 18B 437 see t...

Page 97: ...1 541 059 2 Air filter cover 1 541 058 2 Air filter pot 1 541 057 2 Guide blade disc rim 1 541 056 2 Centring ring 1 512 158 2 M6 stud 1 741 138 5 Complete oil bath air cleaner 1 541 038 2 Fuel filter 1 770 142 4 Valve cover gasket 1 890 08 15 Plastic seals 8 0x17x2 2 541 050 2 Oil filter 1 890 30 03 Oil drain plug 1 890 74 25 Copper sealing ring A17x23x1 5 1 239 012 2 Oil drain valve with sealing...

Page 98: ...ption 748 115 6 Fuel line disconnecting tool 748 173 2 Oil filter wrench dismantling the oil filter Special tools can be ordered from the nearest Greaves Farymann Diesel service partner Pos 11 1 KN2006 Projekte Bukh Farymann Servicenachweise 1 Servicenachweise Titel 45 mod_1188133245716_2 doc 570654 ...

Page 99: ... a type plate on the engine with the following information 1 Model 2 Type number 3 Version of the speed governor 4 Serial number 5 Date of manufacture Pos 11 3 KN2006 SM nL Abschnittsende 8 mod_1141997892953_0 doc 75473 Pos 11 4 KN2006 Projekte Bukh Farymann Servicenachweise 1 1 0 Verkaufsnachweis Tabelle 45 mod_1188133417815_2 doc 570696 Description Please fill in 1 Model 2 Type number 3 TRIM 4 S...

Page 100: ...med by the specialist workshop The maintenance intervals must not be exceeded by more than 10 or maximum 25 operating hours Engine equipment installation and handover Dealer stamp after 25 operating hours 1 month Dealer stamp after 250 operating hours 6 months Dealer stamp Hours Date Hours Date Hours Date after 500 operating hours 12 months Dealer stamp after 750 operating hours 18 months Dealer s...

Page 101: ... stamp Hours Date Hours Date Hours Date after 2750 operating hours 66 months Dealer stamp after 3000 operating hours 72 months Dealer stamp after 3250 operating hours 78 months Dealer stamp Hours Date Hours Date Hours Date after 3500 operating hours 84 months Dealer stamp after 3750 operating hours 90 months Dealer stamp after 4000 operating hours 96 months Dealer stamp Hours Date Hours Date Hours...

Page 102: ...tamp Hours Date Hours Date Hours Date after 5000 operating hours 120 months Dealer stamp after 5250 operating hours 126 months Dealer stamp after 5500 operating hours 132 months Dealer stamp Hours Date Hours Date Hours Date after 5750 operating hours 138 months Dealer stamp after 6000 operating hours 144 months Dealer stamp after 6250 operating hours 150 months Dealer stamp Hours Date Hours Date H...

Page 103: ...r 7500 operating hours 180 months Dealer stamp after 7750 operating hours 186 months Dealer stamp Hours Date Hours Date Hours Date after 8000 operating hours 192 months Dealer stamp after 8250 operating hours 198 months Dealer stamp after 8500 operating hours 204 months Dealer stamp Hours Date Hours Date Hours Date NOTE Further service histories can be ordered from the nearest Greaves Farymann Die...

Page 104: ...ilure 31 Decommissioning 59 Dimensions 24 E Ear defenders 14 Electrical System 30 EMERGENCY STOP 48 Engine data 23 Engine oil changing 68 filling 41 Specification 27 Engine type code 22 Engine type plate 21 Environmental protection 19 Exhaust gases 47 F Faults 86 Fire 18 First aid 18 Fuel filling 43 Fuel filter replacing 71 Fuels 19 H Hard hat 14 I Installation 36 Instruction 12 L Liability 8 Lubr...

Page 105: ...parts list 96 Replacing air filter 73 Replacing oil filter 70 Risk of fire 17 S Safety general 10 Safety boots 14 Safety devices 18 Safety goggles 14 Service 9 Service history 99 Spare parts 96 Ordering 96 Standard configuration 21 Starting with electric starter 54 Storage 33 35 Surfaces hot 17 47 Switching off 57 Symbols in the operator s manual 7 T Technical data 20 Technical personnel 12 Temper...

Page 106: ...Diesel engine Series 15B 18B Notes 106 2008 09 08 Notes ...

Page 107: ...Diesel engine Series 15B 18B Notes 2008 09 08 107 Notes ...

Page 108: ...Diesel engine Series 15B 18B Notes 108 2008 09 08 Notes ...

Page 109: ...Art 903 01 40 06 08 ...

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