Ezgo TXT 2002, Owner'S Manual & Service Manual

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Page iv
Owner’s Manual and Service Guide
TABLE OF CONTENTS
Early Production ................................................................................................................................... 11
Fig. 15 Serial Number Plate Location - Early Production ....................................................... 11
Late Production .................................................................................................................................... 11
Fig. 16 Serial Number Plate Location - Late Production ........................................................ 12
PERIODIC SERVICE SCHEDULE .................................................................................................................. 13
Fig. 17 Periodic Service Schedule ......................................................................................... 13
TIRE INSPECTION ........................................................................................................................................... 15
CHECKING THE OIL LEVEL ............................................................................................................................ 15
Fig. 18 Clean Entire Dipstick .................................................................................................. 15
Fig. 19 Check Oil Level on Dipstick ....................................................................................... 15
CHANGING THE OIL ........................................................................................................................................ 15
Fig. 20 Oil Viscosity Chart ...................................................................................................... 16
Fig. 21 Clean Top of Engine .................................................................................................. 16
Fig. 22 Remove Oil Filter ....................................................................................................... 16
Fig. 23 Clean Oil Filter ........................................................................................................... 16
Fig. 24 Blowing Out Oil Filter ................................................................................................. 16
Fig. 25 Add Engine Oil ........................................................................................................... 17
STARTER/GENERATOR BELT TENSION ....................................................................................................... 17
Fig. 26 Checking Belt Tension with Gauge ............................................................................ 17
Fig. 27 Checking Belt Tension Manually ................................................................................ 17
Adjusting the Belt ................................................................................................................................. 18
Fig. 28 Adjusting Belt Tension ............................................................................................... 18
BATTERY CLEANING ...................................................................................................................................... 18
Fig. 29 Preparing Acid Neutralizing Solution .......................................................................... 18
BRAKES ........................................................................................................................................................... 19
Periodic Brake Test for Mechanical Brakes ......................................................................................... 19
Fig. 30 Typical Brake Performance Test ................................................................................ 19
AIR INTAKE AND COOLING FINS ................................................................................................................... 20
Fig. 31 Cleaning Air Intake ..................................................................................................... 20
Fig. 32 Cleaning the Cooling Fins .......................................................................................... 20
REAR AXLE ...................................................................................................................................................... 20
Checking the Lubricant Level ............................................................................................................... 20
Fig. 33 Add, Check and Drain Rear Axle Lubricant ............................................................... 20
AIR CLEANER INSPECTION AND REPLACEMENT ....................................................................................... 20
Cleaning the Air Filter Element ............................................................................................................ 21
Fig. 34 Air Cleaner ................................................................................................................. 21
LUBRICATION .................................................................................................................................................. 21
Fig. 35 Lubrication Points - Early Production ......................................................................... 21
Fig. 36 Lubrication Points - Late Production .......................................................................... 21
SPARK PLUGS ................................................................................................................................................. 21
DIRECTION SELECTOR (Dual Cable system) ................................................................................................ 22
Fig. 37 Shift Cable Adjustment ............................................................................................... 22
PROLONGED STORAGE ................................................................................................................................ 22
HARDWARE ..................................................................................................................................................... 22
Fig. 38 Torque Specifications ................................................................................................. 23
CAPACITIES AND REPLACEMENT PARTS ................................................................................................... 23
Fig. 39 Capacities and Replacement Parts ............................................................................ 23
GENERAL SPECIFICATIONS .................................................................................................. 25
TXT GASOLINE - FLEET .................................................................................................................................. 26
TXT GASOLINE - FREEDOM™ ........................................................................................................................ 27
TXT GASOLINE - FREEDOM™ SE .................................................................................................................. 28
TXT GASOLINE - FREEDOM™ LE................................................................................................................... 29
TXT GASOLINE - FREEDOM™ HP .................................................................................................................. 30
TXT GASOLINE - FREEDOM™ HP SE ............................................................................................................ 31
TXT GASOLINE - FREEDOM™ HP LE............................................................................................................. 32
TXT GASOLINE - SHUTTLE™ 2+2................................................................................................................... 33
Fig. 36 Vehicle Dimensions..................................................................................................... 34
Fig. 37 Vehicle Dimensions, Incline Specifications and Turning Clearance Diameter ............ 35
LIMITED WARRANTIES ........................................................................................................... 37
DOMESTIC WARRANTY .................................................................................................................................. 38