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Safety Circuit

Instruction Manual ATS 400 with SC-NG

Version 4.03

7.8.2

Tab page

Detail 1

Element

Description

State machine

Number of the state of the firmware on
the safety circuit board in hexedazimal
and decimal representation.

The button opens a display window with
an extended text about the error.

Configuration

Detected configuration on safety circuit
plug.

Safety relais 1

Indicates whether the first safety relay in
the enable circuit is switched on.

Safety relais 2

Indicates if the second safety relay is on
in the enable circuit.

Safety relais slave 1

Indicates whether the first safety relay on
the add-on board in the enable circuit is
turned on.

Safety relais slave 2

Indicates whether the second safety relay
on the add-on board in the enable circuit
is turned on.

State

Text of the state of the firmware on the
baseboard.

Boot timeout

Indicates whether no data will be received
after powering up the safety circuit board
after a predetermined time.

SC data timeout

Indicates whether data is no longer
received from the safety circuit board
during operation.

CAN data timeout

Indicates whether no data is received via
the CAN bus.

FAIL SAFE

Indicates whether the safety circuit board
is in the FAIL SAFE state.

Boot error

The safety circuit board can not be
brought to a normal state even after a
repeated reset.

Summary of Contents for ATS 400

Page 1: ...Automatic Test System ATS 400 Instruction Manual Base device with SC NG...

Page 2: ...LINE X2 The Remote Type 12 4 2 2 PREMIUM LINE X4 The Stand Alone Type 12 4 2 3 PREMIUM LINE X6 The PC Inside Type 13 4 2 4 PREMIUM LINE X8 The High End Type 13 4 3 Back Side with Interfaces 14 4 3 1...

Page 3: ...ion solution 30 7 5 6 Configuration 5 Check with test pistol 31 7 5 7 Configuration 6 Smart switch 32 7 5 8 Configuration 7 Protective door with guard locking and 2 NO contacts 33 7 5 9 Configuration...

Page 4: ...f communication with the external source 47 9 2 15 Loss of communication with a matrix module 47 10 Settings of the ETL Interface 48 10 1 Standard setting 48 10 2 Enabled 49 10 3 Button Start 50 10 4...

Page 5: ...operation INITIAL COMMISSIONING Information on actions and data which are necessary for the initial commissioning of the system 2 2 Qualification of Staff PROFESSIONAL STAFF The operations described i...

Page 6: ...ility and Warranty ETL Pr ftechnik does not accept responsibility and warranty if the operator or a third party Disregard this document Do not use the product according to regulations Make any kind of...

Page 7: ...ng on the test object and the number of pieces and cycles the devices can be employed in manual test locations and likewise as a semi or fully automatic component in the production In the automatic op...

Page 8: ...figuration You can find the number of the product on the type label The type label is affixed at the back side of the test system Technical changes without prior announcement are reserved 3 5 Handling...

Page 9: ...detected an error In this state the relay outputs are switched off and the inputs are ignored This state can only be exited by a reset Current enabling circuit The circuit through which the high volta...

Page 10: ...tion menus By pushing the rotary switch an input acknowledgment Enter will be released Swivelling it to the right will move the focus rightwards or downwards Swivelling it to the left will move the fo...

Page 11: ...gain LED SAFETY CIRCUIT Indication whether the safety circuit is open or locked LED POWER ON Indication whether the test system is activated or a safe state FAIL SAFE is reached LED KEYLOCK Indication...

Page 12: ...ype through to the PC based system with TFT Display and touchscreen 4 2 1 PREMIUM LINE X2 The Remote Type Remote control via PC with the software ETL DataView Remote control via PC with a customer spe...

Page 13: ...it Edition inclusive Expandable functions like e g remote maintenance status report via E Mail 4 2 4 PREMIUM LINE X8 The High End Type Basic functions like the X2 Type and self operation Premium Type...

Page 14: ...s X8 and X6 with a system plug With the variants X4 and X5 the computer interface shown on the right side is designed differently In variant X2 the PC interface shown on the right is missing Please pa...

Page 15: ...from 1 to 0 6 Out 4 Output RESULT IMPULSE Adjustable digital display of an impulse e g an impulse for an error buzzer in case of the overall result FAIL or an impulse for an expulsion of the test obj...

Page 16: ...test process As long as the input PP SELCT is set and the combination changes the corresponding test program will be loaded The PP SELCT input must be set for at lest 18 ms to recognize the comination...

Page 17: ...gital input 10 do 23 IN 11 Digital input 11 do 24 IN 12 Digital input 12 do 25 GND 4 3 3 Common specification The ETL Interface and the User Interface supply 24 Volt for external devices All 4 Pins ca...

Page 18: ...in connection with a commercially available PC a log printer ASCII or tape printer or a PLC The interface is executed as a 9 pole SUB D plug male The exact specification of the connectivity options ar...

Page 19: ...test point has to be double contacted 1 Middle braid Sense path for contact monitoring 2 Shielding High voltage power line 4 3 9 Connection for a PE Probe Tip Protective Earth CPonductor Test Probe Co...

Page 20: ...robe shows the test result there is no need of a direct visual of the test device The LED goes out during the test and shows the result after the selected test time Output negative switching against i...

Page 21: ...of the used main cable and the power socket must be proper Every interruption of the protective earth conductor can lead to the fact that the device might become dangerous Therefore an interruption of...

Page 22: ...ing the test devices and the supplies Instructions 5 2 2 Testing with a Safety Test Cage 5 2 2 1 Fusing the Work Place When a safety test cage e g SICAB or DOCAB is used the test station is called a T...

Page 23: ...ype the test system can be involved in the network XP Professional Install the connections on the power side Either plug in the round high voltage plugs like denoted or establish all connections with...

Page 24: ...he safe state FAIL SAFE is still present or if the displayed error message repeatedly indicates an internal error Maintenance Maintenance work must be carried out every six months The necessary work m...

Page 25: ...tion 7 SIL3 PLe Kat4 Configuration 8 SIL3 PLe Kat4 Configuration 9 SIL3 PLe Kat4 The following safety parameters are achieved PFH 4 46 10 9 1 h 2 MTTR 8 h just for calculation SFF 99 90 MTTFD 1018 a D...

Page 26: ...the first monitoring element 10 O2 Output for the supply of the second monitoring element Monitoring Warning lamp 1 red Warning lamp 2 green Monitored Not monitored 7 5 Socket safety circuit The conn...

Page 27: ...nfiguration always results in a FAIL SAFE 7 5 2 Configuration 1 Two hand appliance Wiring diagram When switching on the two hand control must not be actuated There is a simultaneity monitoring with 0...

Page 28: ...onnected safety elements must be checked for mechanical damage and proper function and replaced if necessary 7 5 3 Configuration 2 Protective door test cage with 2 closers Wiring diagram The switch po...

Page 29: ...ted safety elements must be checked for mechanical damage and proper function and replaced if necessary 7 5 4 Configuration 3 Protective door test cage with antivalent contacts Wiring diagram The swit...

Page 30: ...r correct function The connected safety elements must be checked for mechanical damage and proper function and replaced if necessary 7 5 5 Configuration 4 Protective door automation solution Wiring di...

Page 31: ...r safety circuit It must be checked for correct function The safety circuit must be opened and closed by once the safety door is fully opened enabling circuits open and closed enabling circuits closed...

Page 32: ...se circuits must not close The test must be repeated with the other safety circuit It must be checked for correct function The connected safety elements must be checked for mechanical damage and prope...

Page 33: ...ust be repeated with the other safety circuit It must be checked for correct function The connected safety elements must be checked for mechanical damage and proper function and replaced if necessary...

Page 34: ...lug is unplugged there must be no short circuit between pins E7 and E8 measurement via multimeter It must be checked for correct function The connected safety elements must be checked for mechanical d...

Page 35: ...rect function The connected safety elements must be checked for mechanical damage and proper function and replaced if necessary 7 5 10 Configuration 9 Protective door with OSSDs Wiring diagram The cro...

Page 36: ...re must be no short circuit between pins E7 and E8 measurement via multimeter It must be checked for correct function The connected safety elements must be checked for mechanical damage and proper fun...

Page 37: ...ation on safety circuit plug FAIL SAFE Indicates if there is a FAIL SAFE Sc manually operated open close In configuration 5 you can open and close the safety circuit manually This checkbox is not disp...

Page 38: ...1 Indicates whether the first safety relay on the add on board in the enable circuit is turned on Safety relais slave 2 Indicates whether the second safety relay on the add on board in the enable cir...

Page 39: ...ay is on in the enable circuit Warning lamp 1 rt Indicates that the warning lamp 1 red has been turned on Warning lamp 2 gr Indicates that the warning lamp 2 green has been turned on Warning lamp 1 rt...

Page 40: ...board for a second current enabling circuit is present SC manually operated open close Indicates whether the current enabling circuits have been manually closed Open lock Indicates that the guard lock...

Page 41: ...et After receiving the reset command a reset was started Reset SC The safety circuit module was switched off and on again Boot exceeded The safety circuit module can not be brought to a normal state e...

Page 42: ...42 7 9 2 Accessories for configuration 4 Article number This accessory is required if a protective door is used in an automation solution 7 9 3 Accessories for configuration 5 This plug is supplied as...

Page 43: ...sion to newer versions of LabVIEW and to other platforms The documentation of the LLB is in a seperate document In this case ETL DataView 3 can not be used and must be removed from the auto start You...

Page 44: ...code will be repeated It will always complete blink codes transmitted The blink code has 5 differnt signals Short on short signal Duration duration 50 ms indicates a logical 0 Medium on long signal Du...

Page 45: ...s defect and the device must be sent in for repair 9 2 5 Loss of communication with the MEP function Error number 5 If this code remains after power off and on of the device a board is defect and the...

Page 46: ...blink code cannot be displayed The other LEDs are all off or in an unusual state If this code remains after power off and on of the device a board is defect and the device must be sent in for repair 9...

Page 47: ...ansformer is fallen out CAN cable between the ATS400 and the adjustable transformer is interrupted The adjustable transformer is defect and must be replaced 9 2 14 Loss of communication with the exter...

Page 48: ...ttings are valid using ETL DataView 3 Using your own application by controlling with the DLL or LabVIEW the the function ETLKWPTestResult must be used to generate the signal Ready for Operation By con...

Page 49: ...will be active until the next devcie under test will tested With this setting each test step can be started with the start signal Symbol Name Limits Annotation T1 Testtime 200 ms Time from start of on...

Page 50: ...ng the output will be active as long as the start signal is active Using this setting only the whole test plan can be started with the start signal Symbol Name Limits Annotation T1 Testtime 200 ms Tim...

Page 51: ...0 with SC NG Version 4 03 51 Symbol Name Limits Annotation change in the start signal 10 4 Time Using this setting the output will be active according tot he time given in Timer The time can be set in...

Page 52: ...of one test until the start oft he next test T2 Response time 18 ms Necessary minimum time to recognize a change in the start signal T3 Result time 10 ms 10 s Time the result will be available Calulat...

Page 53: ...ill be active as long as the safety circuit is active Using this setting only the whole test plan can be started with the safety circuit Symbol Name Limits Annotation T1 Testtime 200 ms Time from star...

Page 54: ...checkbox inactive an optional relais matrix will be switched to the default position at the end of a test plan Is this checkbox active the position of an optional relais matrix will be kept active aft...

Page 55: ...of the test an intermediate measurement will be done to set the test voltage in respect to the load Is the checkbox active it will be recognized that the load between units under test will not change...

Page 56: ...if one of the following cases occurs The nominal voltage has changed The load of the units under test has changed 10 12 Turn off analog output This checkbox must be set if the test type Analog output...

Page 57: ...e information as in the example below if possible The serial number is located on a label on the rear side of the device You can find the version numbers in ETL DataView 3 under Information Software U...

Page 58: ...able safety circuit plug Calibration Factory calibration certificate inclusive Interfaces ETL Interface digital Start stop result good error and test in process etc Optional USER Interface digital Fre...

Page 59: ...onfiguration of the acoustic signals Start options Individual setting of the start mode Special functions Setting the automatic choke the series fault and contacting control Language and mode selectio...

Page 60: ...wing standards were used to verify the compliance with the EU Directives DIN EN 61010 1 Datum Date of publication 2011 07 DIN EN 61326 1 06 Datum Date of publication 2018 09 DIN EN 61000 3 3 Datum Dat...

Page 61: ...come unusable because of bad material or faulty fabrication are gratuitously overhauled or replaced with free transmittal to us or to a service center named by us Avoid self intervention that might de...

Page 62: ...Pers nliche Notizen Instruction Manual ATS 400 with SC NG Version 4 03 62 15 Personal Notes...

Page 63: ...example the safety circuit plug was removed or a cable break occurred 0x8C No configuration plug configuration 0 detected There is no configuration plug inserted 0x90 Initialization Configuration 1 no...

Page 64: ...cuit module 0xB0 Error at WL1 state WL1 ON detected by MC1 Not plausible condition of the warning lamp 1 red There may be a wiring problem 0xB1 Error at WL1 state WL1 OFF detected by MC1 Not plausible...

Page 65: ...ssibly wiring error 0xD3 MC1 The loopback of O1 does not match expectation 0xD4 MC1 At the start the door opener must not be activated yet 0xD5 MC2 in state D UeK is open although door opener is not a...

Page 66: ...C Frame Error The Unused bits are not LOW 0xE5 Data from PIC Frame Error Counter not correctly incremented 0xE6 Data from the PIC Frame Error Parity error 0xE8 Serial interface Timeout MC1 0xE9 Serial...

Page 67: ...nstruction Manual ATS 400 with SC NG Version 4 03 67 Lembergstra e 23 70825 Korntal Telefon 49 711 83 99 39 0 Telefax 49 711 83 99 39 9 Internet www etl prueftechnik de E Mail info etl prueftechnik de...

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