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Ethernet IP Interface

Between Xtreme Metal Detector and PLC

INTRODUCTION

A PLC can be connected to the Xtreme metal detector by means of the factory installed PLC
Interface Module. This module allows the PLC to set and retrieve the running product number.
It can also retrieve metal detector status information.

Metal Detector

10.10.10.10

PLC

10.10.10.9

Ethernet

PLC

METAL DETECTOR COMMUNICATION SETUP

1. From the metal detector “Main Menu” select “I/O Setup” then select “PLC Configuration.
2. Verify that the “Imodule” status light is green. If red contact the factory for assistance.

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Summary of Contents for Xtreme

Page 1: ...Reference Guide ERIEZ MAGNETICS HEADQUARTERS 2200 ASBURY ROAD ERIE PA 16506 1402 U S A WORLDAUTHORITYIN SEPARATION TECHNOLOGIES 2017831A sw pkg 3 0 x ...

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Page 3: ... inside of the enclosure Failure to follow these precautions may result in serious injury or death WARNING HAZARDOUS VOLTAGE If you have a pacemaker or other implanted medical device please consult your doctor before using this product Electromagnetic waves can interfere with the operation of your pacemaker or other medical devices CAUTION Metal detectors emit electromagnetic fields which may inte...

Page 4: ...rical safety standards the protective earth connection from the power source must be connected directly to the protective terminal on the wall of the enclosure This is required to be the FIRST connection to the terminal and secured with a star lock washer and nut independent of any other connections to the terminal CAUTION An external disconnect switch labeled Metal Detector must be installed near...

Page 5: ...ed nor intended for operation in environments classified as hazardous locations zones Do not operate the XTREME metal detector in areas where the possibility of explosions or fires exists CAUTION For installations where the metal detector control screen presents ergonomic challenges or unsafe viewing conditions it is recommended that a remote display be used to eliminate these issues CAUTION The m...

Page 6: ...e to the end user s production environment Avoid contact with contaminants on or around the metal detector Pressure Wash and sanitize metal detector surfaces when maintenance is required CAUTION EXPLANATION OF SYMBOLS Cautionary information Protective Conductor Terminal Hazardous Voltage Risk of Electric Shock Pacemaker warning information Pinch Point 4 ...

Page 7: ...ormation Mechanical Mechanical installation instructions Electrical Electrical Installation Instructions User Interface Every screen explained and easy to use how to guides PLC Interface PLC interface setup instructions Maintenance Maintenance and cleaning Vertical Metal Detector with Valve Addendum Handling installation and maintenance Pg 99 5 ...

Page 8: ...6 ...

Page 9: ...ts the precisely tuned electronic circuit and internal parts The tunnel liner also protects the internal parts against water damage The integrity of this liner and seal must be maintained Any damage or distortion to this surface caused by handling will invalidate the warranty When handling keep the metal detector on the shipping pallet as long as possible When removing the detector from the shippi...

Page 10: ...the eyebolts they will break The metal detector is heavy Do not lift nor support the metal detector by hand To avoid damage or injury use only the handling and installation procedures outlined in this reference guide CAUTION Never weld any attachment to the metal detector Do not attempt to drill and or tap the metal detector for lifting or mounting attachments 8 ...

Page 11: ...ry Overvoltage Classification II Pollution Degree 2 MAXIMUM DEMAND The internal electronics require 60 VA to operate The power available for external loads powered from the internal source is 1250 VA and is limited to 5 amps of current by CB1 Maximum demand will be 1310 VA OUTPUTS There are nine total outputs each with one set of contacts There are four programmable Form C NO C NC relay outputs ra...

Page 12: ...se Overhead A B or be used as a fault or warning output See for details regarding I 0 configuration OUT 1 5 Out 1 K9 Out 2 K8 Out 3 K7 Out 4 K6 and Out 5 K5 are fully programmable and may use any of the four reject timers They also may use Overhead A B or be used as a fault or warning output TIMERS There are four independent reject timers Each reject timer has its own travel delay time and reject ...

Page 13: ...this manual INPUTS The Xtreme Metal Detector has eight configurable inputs that can be set to Active High or Active Low Input Voltage High 10 to 30 VDC Low 0 to 0 9 VDC Input Impedance 2 8kΩ Current Requirement 3 to 10 mA TACHOMETER INPUT Voltage Current and Impedance specifications same as above Frequency 50Hz determined by number of poles on Tachometer and maximum belt speed Minimum pulse width ...

Page 14: ... by free fall distance The maximum free fall distance is dependent on the system design especially the distance between the sensing head and reject valve The standard vertical system is designed for a max Drop Height of 19 in 48 cm above the sensing head ENCLOSURE The standard enclosure is rated NEMA 4X PW 12 and IP69K which will withstand the high pressure wash down standard of 80 C 176 F water a...

Page 15: ... instructions prior to using the metal detector Problems caused by improper installation techniques are not covered under warranty Time invested in proper installation will be worthwhile and will provide trouble free startup and continued reliable service INTRODUCTION The metal detector contains several components which must be physically mounted to a conveyor or suitable stand These include the s...

Page 16: ...ted Ensure installation guidelines are followed and met before the final location is selected If there are any questions please contact Eriez for assistance METAL FREE AREA The metal detector monitors an electromagnetic field to detect metal This field is predominantly contained within the aperture of the detector However some of the electromagnetic field extends out from the inlet and outlet of t...

Page 17: ...enerate small electrical currents in conductive paths metalwork beyond the metal free area These currents along with ground currents from nearby equipment will not cause false tripping as long as they are constant If the current is disrupted the resulting disturbance in the electromagnetic field may cause the metal detector to false trip The schematic diagram shown in Figure 3 provides a simplifie...

Page 18: ... Sources for Make and Break connections Metal Detector Head Pulley Tail Pulley Electromagnetic Field Bearings Return Idler Welded Frame Cross Member Induced Ground Current Paths INSULATING CONVEYOR SHAFTS A continuous electrical path through pulleys and idlers cannot be assured As a result current changes cannot be prevented in these components They must be electrically isolated from the rest of t...

Page 19: ...gure 5 shows a method of insulating the complete bearing block from the conveyor frame This requires drilling the bolt holes through the bearing block to a diameter large enough to accept an insulating shoulder washer The bearing block should also be insulated from the conveyor frame with non metallic insulators extending across the base of the block Figure 5 Insulating Shoulder Washer Nylon Insul...

Page 20: ...ecked with an ohmmeter one end of each shaft should be electrically reconnected to the conveyor frame If the sleeve insulating method has been used the setscrew of one of the bearings should be extended to make contact with the shaft This may require drilling a small hole through the sleeve and inserting a sharp pointed setscrew If the bearing block insulating technique has been used simply remove...

Page 21: ...installation Notice that possible breaks in the current paths no longer exist and the only current loops in the conveyor frame are running through a permanently welded connection These current loops will be constant and therefore will not cause false detections Figure 7 Insulated Metal Detector Head Pulley Tail Pulley Electromagnetic Field Bearings Return Idler Welded Frame Cross Member Induced Gr...

Page 22: ...hell which in turn may cause instabilities in operation If the mounting feet do not rest flat on the supporting structure shim with appropriate washers until supported evenly Belt Conveyor Frame SS Washer SS M8 1 25 Bolt M10 for larger units Insulating Mounting Foot Supporting Structure Metal Detector Metal Free Area NOTE Only the insulating mounting feet and electrical connections should contact ...

Page 23: ... must be avoided Vulcanized belt splices are the most reliable and are recommended for continuous belt applications where plastic chain cannot be used Figure 9 If the belt is single ply the finger splice configuration should be used If the belt is multi ply a diagonal bevel or step splice configuration is recommended Figure 9 Finger Splice Single Ply Step Finger Splice Two Ply Diagonal Bevel or St...

Page 24: ...centered regardless of the method of conveyance through the metal detector i e conveyor chute or vertical pipe If the same metal detector will be used to inspect multiple products with differing sizes design the system to center the largest product in the aperture In such a case be aware that the sensitivity of the detector to metal of a particular size and type may vary with the product position ...

Page 25: ...connections for input output devices and power connections to the metal detector Hazardous voltages are present in this equipment when energized All power sources must be isolated or disconnected before accessing the inside of the enclosure Failure to follow these precautions may result in serious injury or death WARNING HAZARDOUS VOLTAGE POWER SOURCE An external disconnect switch labeled Metal De...

Page 26: ...terminals are intended to be conveniently available to the user to power various pieces of auxiliary equipment The circuit breaker has limited capacity as indicated in the specifications If a piece of auxiliary equipment requires power in excess of the circuit breaker capacity the auxiliary equipment must be controlled from an intervening relay and powered from a separate source Main Circuit Break...

Page 27: ... at L1B and L2B is used to power the relays its maximum available current is 5A and the voltage will be equal to that applied at L1 and L2 on TB3 Power at L1B and L2B passes through Auxiliary Circuit Breaker 2 which is located on the left side of the control door Connect to L1B and L2B only if the voltage and current ratings are compatible with the auxiliary device to be used Reject Relay K1 has o...

Page 28: ...rm A SPST NO contacts It is located at terminals 28 and 29 on TB4 Out 5 Relay K5 has one set of Form A SPST NO contacts It is located at terminals 30 and 31 on TB4 Relay 1 Relay 3 and Out 1 Out 5 are fully programmable and may use any of four reject timers or Overhead A B They can also be used as a fault or warning output Relay 1 Relay 3 and Out 1 Out 5 are controlled using the Reject Setup screen...

Page 29: ... timers one of which is a Reject Timer connected to the Reject Relay The Reject Timer has the option of being set to either manual or automatic reset mode Manual Reject Reset is typically used for a stop belt reject When the Reject Timer is set to manual reject reset and a rejection occurs a password protected button will appear at the bottom center of the screen to reset the metal detector Anothe...

Page 30: ...performance This also enhances the longevity of the electronic components USB ETHERNET CONNECTORS A USB connector for exporting report logs and optional Ethernet connectors for PLC interface and Remote Support if installed are located on the bottom of the control These connectors are rated for wash down when the cap is installed and locked or a matching wash down rated cable is installed and locke...

Page 31: ...FIGURE 1 TERMINAL CONNECTIONS FIGURE 2 TERMINAL CONNECTIONS ELEC 29 ...

Page 32: ...Healthy Indicator Reject Indicator Not Used Buzzer Volume Adjustment NOTE The light indicators on the Information Tower are configurable via the Output Configuration Screen default configuration shown FIGURE 3 INFORMATION TOWER ELEC 30 ...

Page 33: ...FIGURE 4 OUTPUT CONNECTION EXAMPLES ELEC 31 ...

Page 34: ...FIGURE 5 INPUT CONNECTION EXAMPLES ELEC 32 ...

Page 35: ... O O O O O E S S Q Q E E E E E Boundary Setup S Reject Setup E Advanced Reject Setup E Need Help Check out our How To Guides on Verification Details Q Verification Schedule Q p34 p35 p36 p37 p38 p39 p40 p41 p42 p43 p44 p45 p51 p52 p53 p59 p60 p47 p49 p61 p46 p48 p50 p54 p55 p56 p57 Verification Screen Q p58 UI MENU MAP E Engineer 4444 S Supervisor 3333 Q Quality Control 2222 O Operator 1111 NOTE S...

Page 36: ...utton Home Indicates Detector is Writing to a File NOTE The Task Bar is accessible from all screens Fault Indicator Overlays Time Date Fault Screen Warning Indicator Overlays Time Date Fault Screen Manual Reset Reject Button Overlays Current Screen Name Advanced Reject Setup Indicates a Verification Check is Needed Verification Screen Denotes User Login Level UI TASK BAR OTHER TASK BAR INDICATORS ...

Page 37: ... over the Warning Indicator Fault and Warning Indicator Buttons Press these buttons to see the current faults Fault Description Fault Type Fault Level see Fault Configuration for more options Clear Faults Button Requires Engineer Level Eriez Contact Information UI CURRENT FAULTS Pg 46 35 ...

Page 38: ... User Name pages Default Users See User Management Screen for More Options Enter a Password 4 Digit Maximum NOTE Entering an incorrect password will revert you to the View level The View level has no user functionality UI USER LOGIN Pg 52 36 ...

Page 39: ...Modifies Display and User Login Options Adds Deletes Modifies Products and Selects Running Product Displays Graphing Features and Commonly Used Functions Configures Faults Inputs Outputs Network Requires Engineer Level NOTE The Main Menu is accessible from the Task Bar UI MAIN MENU Pg 38 Pg 39 Pg 40 Pg 41 Pg 42 Pg 43 37 ...

Page 40: ...Signal red Boundary green View and Edit Boundary Reject Setup Belt Speed Frequency Requires at least Supervisor Level to view Zooms to Product Signal or Boundary Setting NOTE This is the default screen when the detector is initially turned on UI HOME SCREEN Zoom In View Event Reject Log and Verification Info Pg 39 38 ...

Page 41: ... of Selected Product UI PRODUCT SETUP Allows Editing of Product Name and Setup Requires at least Supervisor Level to view Deletes Selected Product Requires Engineer Level to view Performs Backup of System Files and Restores Product Settings Requires Engineer Level to view Pg 63 List of Products up to 100 products can be stored 39 ...

Page 42: ...e Submenu to the Right Allows Enable Disable of Faults and Selection of Priority Level NOTE This screen requires Engineer Level to view UI I O SETUP Sets up PLC Settings Sets up Network Settings Sets up Output Devices Sets up Input Devices 40 ...

Page 43: ...u to the Right Allows Adjustment of Date Time Screen Brightness and Password Timeout Requires at least QC Level to View Allows Addition Deletion and Changes to Users Requires at least QC Level to View Allows You to Change YOUR Password UI HMI SETUP 41 ...

Page 44: ...TE Remote Support capability requires that a static IP Address be assigned to the Metal Detector and a Secure Gateway Purchased Separately be connected to your LAN NOTE This screen requires at least Supervisor Level to view Troubleshooting Feature for Use with Factory Technician Default is ON UI DIAGNOSTIC SCREEN 42 ...

Page 45: ...2015 Eriez Contact Information Pressing OK will return you to the Main Menu Current Software Versions and Detector Serial Number UI ABOUT SCREEN 43 ...

Page 46: ...f minutes prior to the next verification check and closes at the time when the verification check is overdue A warning will be displayed when the window opens and a fault when it closes if the verification check was not completed UI QUALITY CONTROL SCREEN Shows Last Verification Time Date View Reject Log Initiates Verification Test Requires at least QC Level see Shows the Next Scheduled Verificati...

Page 47: ...is screen requires at least Supervisor Level to view Some features of this page require Engineer Level Select Frequency Engineer Only UI PRODUCT SETTINGS Performs Auto Setup of Boundary Allows Manual Editing of Boundary Settings Setup Reject Devices and Timing Engineer Only Pg 69 45 ...

Page 48: ...ns Sets Notification Level Warning Fault NOTE This screen requires Engineer Level to view NOTE If a Fault and Warning have both occurred the Fault Indicator will take precedence over the Warning Indicator UI FAULT CONFIGURATION 46 ...

Page 49: ...Sets Input as Active Low or High Press to Edit Debounce Timing Sets Function of Selected Input Press to Edit Input Description NOTE This screen requires Engineer Level to view UI INPUT CONFIGURATION 47 ...

Page 50: ...en or Normally Closed Sets Function of Selected Output Press to Edit Output Description NOTE This screen requires Engineer Level to view Reject functionality is limited to Reject Timer or Overhead A B UI OUTPUT CONFIGURATION 48 ...

Page 51: ...NOTE This screen requires Engineer Level to view Edit Subnet Mask Edit Static IP Address Edit Gateway Updates and Applies Changes to Settings UI NETWORK CONFIGURATION 49 ...

Page 52: ...d PLC Red Not Connected Green Connected Select Product to Edit Number for PLC Use Edits Product Number Edits PLC Networking Settings and Updates to take effect NOTE This screen requires Engineer Level to view UI PLC CONFIGURATION 50 ...

Page 53: ...ew Adjusts Screen Brightness Edits Time and Date Enables Disables Password Timeout Feature NOTE Time is set using a 24 hour clock UI DISPLAY SETTINGS If enabled sets the amount of time before system defaults to View level and returns to Home Screen 51 ...

Page 54: ...with password levels below the current user Creates New User Deletes User Edits User NOTE This screen requires at least QC Level to view NOTE A user may Create or Delete users at their level and below A user may Edit their own information or users below their level UI USER MANAGEMENT 52 ...

Page 55: ...Allows User to Change Current Password Updates Password Once Current New and Confirm Entries Have Been Filled UI USER SETTINGS 53 ...

Page 56: ...Event Log Will Hold 1000 Entries Export Log to USB Stick Requires at least QC Level Turn On Off Auto Refresh of Event Log Event Label If Event Caused a Change Old and New Settings Will Be Displayed UI EVENT LOG SCREEN User That Performed Event Date Time Stamp of Event 54 ...

Page 57: ...000 Entries Export Log to USB Stick Requires at least QC Level Phase of Signal Detected UI REJECT LOG SCREEN Turn On Off Auto Refresh of Reject Log Type of Detection Standard is always B Magnitude of Signal compared to Detect Threshold Magnitude of Signal Detected 55 ...

Page 58: ...sable Metal Type Verification for the Selected Product Selects Metal Size in Millimeters to Be Used for Verification NOTE This screen requires at least QC Level to view UI VERIFICATION DETAILS Sets the number of times to test each metal during verifcation 56 ...

Page 59: ...cation before a Fault Occurs Verification Is Not Required between Stop Time and Start Time Displays Time of Next Scheduled Verification NOTE This screen requires at least QC Level to view If your company runs 24 7 it is recommended that you set the start time to 00 01 and the stop time to 23 59 References Next Verification from Start When Enabled or Last Verification when Disabled UI VERIFICATION ...

Page 60: ...es verification check has not been performed Indicates verification check passed Indicates verification check failed Initiates Verification Procedure for the Associated Metal Type Press to Mark Verification as Complete Only visible after all metal verifications have been completed 58 ...

Page 61: ... and Rectangle Boundaries Sets Length of Boundary Sets Phase Angle of Boundary in Degrees Starts Auto Setup Feature Sets Width of Boundary Shifts Boundary about Length Axis Shifts Boundary about Width Axis NOTE This screen requires at least Supervisor Level to view The Detection Boundary Explained p82 UI BOUNDARY SETUP 59 ...

Page 62: ...ct Fires Advanced Reject Setup Options Triggers Graph to Acquire Timing Data on Next Reject Sets On Off Timing for Reject Device NOTE This screen requires Engineer Level to view NOTE Duration Off Time is normally only used for Pusher Arm type reject devices UI REJECT SETUP Selects Reject Timer to View Edit Pg 61 60 ...

Page 63: ... screen requires Engineer Level to view Is device Confirmation Being Used Yes No Is an Index Device Being Used Yes No Is There Space between Products Yes No Travel Time Based on Internal Timer or Tach UI ADVANCED REJECT SETUP If enabled Tachometer Fault occurs when no tach pulses are received within this time period 61 ...

Page 64: ...Remote Support E p79 Setup Product Boundary S p66 Change Run a Product O p67 Edit Product Settings E p68 Setup Reject Timing E p70 Copy Timer Settings E p71 Perform a Backup E p72 p82 New Product Wizard E p63 UI HOW TO GUIDE Setup Product Counting E p77 E Engineer 4444 S Supervisor 3333 Q Quality Control 2222 O Operator 1111 NOTE Symbol in upper right corner denotes minimum password level required...

Page 65: ... has passed through the tunnel 7 If the settings are acceptable select the Green Check Box If you wish to be more aggressive or conservative with the sensitivities see step 8 8 The sensitivity slider is set to 94 as the default In the vast majority of cases no adjustment is necessary to achieve desired sensitivity levels The sensitivity slider increases to a maximum of 100 and a minimum of 0 NOTE ...

Page 66: ...ct Product from the list on the left to clone Once selected it will be visible under Current Product Selection Press OK 4 Rename your new product and it will display in the Product Name list See How To Rename a Product on the following page 4 UI HOW TO CLONE A PRODUCT 64 ...

Page 67: ...en select the product you wish to edit and press Edit 2 Press the name of the product at the top of the table to rename the product 3 Rename the product using the keyboard and press OK 4 The new product name will display in the table 1 2 3 4 UI HOW TO RENAME A PRODUCT 65 ...

Page 68: ...are acceptable select the Green Check Box 8 The sensitivity slider is set to 94 as the default In the vast majority of cases no adjustment is necessary to achieve desired sensitivity levels The sensitivity slider increases to a maximum of 100 and a minimum of 0 Ensure the belt is running and the product you are setting up is nearby 3 UI HOW TO SETUP A PRODUCT BOUNDARY NOTE The disk icon under the ...

Page 69: ... X Product X 1 From the Product Setup Screen select the product you wish to run 2 Press the Running Man button 3 The Home Screen will now be displayed with the new running product 1 2 UI HOW TO CHANGE RUN A PRODUCT 3 67 ...

Page 70: ... 5 Select Boundary Setup 6 Press to toggle between the rectangle boundary and the ellipse 7 Press desired parameter value to alter the boundary shown by the blue rectangle the boundary rectangle will be blue while editing a non running product and the boundary rectangle will be green while editing the running product See THE DETECTION BOUNDARY EXPLAINED for more information on 1 2 5 6 7 UI HOW TO ...

Page 71: ...t the desired belt speed using the slider bar or numerical entry box as shown 3 For a vertical gravity fed system the product speed is calculated from the free fall distance Enter the Drop Height measured from the top surface of the sensing head 4 Otherwise enter the physical product speed using the numerical keypad A tachometer is recommended to get an accurate reading 1 2 3 UI 69 ...

Page 72: ...esired Travel and On Time Off Time is usually reserved for Pusher Arm devices The Window green opens at the end of the Travel Time The index device yellow has to fire within this window The index delay is used to delay the reject from firing until it has passed the index device and is ready to be rejected 4 In this example an index device i e photo eye IS being used INCORRECTLY The index device ye...

Page 73: ...e Advanced Options 4 Press this option if you wish to copy all timers associated with this product 5 Select product you wish to copy timer to 6 Press this option if you wish to copy to all products 7 Press Copy Reject Settings Now to initiate Ensure you have selected and are running the product you wish to copy the timer from UI HOW TO COPY TIMER SETTINGS 71 ...

Page 74: ...t Setup 2 Press Backup Restore 3 Select Backup and press OK 4 Select appropriate drive to backup to If using a USB Stick select External Drive 5 Press OK 6 System Backup Complete will display when finished Press OK 1 2 3 4 5 6 UI HOW TO PERFORM A BACKUP 72 ...

Page 75: ... then User Management 2 Press the New button 3 Input the new user s name and desired password 4 Select the user login level from the dropdown 5 Select the user language from the dropdown and press OK 2 3 4 1 5 UI HOW TO SETUP A NEW USER 73 ...

Page 76: ...From the Task Bar press the User Login button 2 Select the User Name from the List and enter the password 3 Press OK 4 Verify User Login Name appears on User Login button 1 2 3 4 UI HOW TO SWITCH USERS 74 ...

Page 77: ...unction The Reject output has limited functionality and is the primary reject output Reject and Relay 1 3 are failsafe wired 4 Enter a description for the output device 5 Out 1 5 are solid state relays and are not failsafe 6 Select the active state Normally Open Normally Closed when using Out 1 5 1 2 4 3 5 6 UI HOW TO SETUP AN OUTPUT DEVICE 75 ...

Page 78: ...e input device is wired to 3 Select the device function i e tachometer overhead etc 4 Enter a description for the input device 5 Set the debounce In the vast majority of cases the 2 mS default is sufficient 6 Select Active State for input device High 10 30V Low 0 0 9V UI HOW TO SETUP AN INPUT DEVICE 76 ...

Page 79: ...ce function 4 Enter a description if desired 5 Set the debounce In the vast majority of cases the 2 mS default is sufficient 6 Select Active State for the photo eye Active State is state when the product is in front of the photo eye High 10 30V Low 0 0 9V 7 When the above steps are completed the Counters block will be displayed on the home screen Product counts activations of the Product Counter i...

Page 80: ...ntrol See Electrical Installation section 2 Configure Input and Output Devices 3 Configure Advanced Reject Settings page 4 Setup reject timing HOW TO SETUP AN INPUT DEVICE HOW TO SETUP AN OUTPUT DEVICE ADVANCED REJECT SETUP HOW TO SETUP REJECT TIMING UI HOW TO SETUP A REJECT DEVICE p76 p75 p61 p70 78 ...

Page 81: ...onfigure network settings on the metal detector by following the steps below 1 2 3 1 From the Main Menu select I O Setup then Network Configuration 2 Enter the Gateway a static IP Address and the Subnet Mask 3 Press Update for changes to take effect Note The Secure Gateway is not designed for protection from liquids It must be installed in an area that is not subject to wash down UI HOW TO SETUP R...

Page 82: ... process if necessary for the other metals 5 B Detection indicates that a boundary detection occurred The B matches the indicator placed in the reject log for boundary detections 6 Press Verification Complete when all metals have been tested 1 2 3 4 6 UI HOW TO PERFORM A VERIFICATION CHECK 5 Test Count Only shown if Tests per count is greater than 1 Test Count Only shown if Tests per count is grea...

Page 83: ... you would like to view and export 4 Press export You now have the option to rename the file Press OK after the Done exporting Log window pops up 1 2 4 3 UI HOW TO EXPORT REPORT LOGS Ensure the USB drive is removed and the USB connector cap is in place and locked before any wash down operation is performed CAUTION p28 81 ...

Page 84: ... signal length 3 Width adjustment uV Should run parallel to product signal width 4 Shift about the length axis in parallel with selected phase 5 Shift about the width axis in perpendicular with selected phase 6 Detection Boundary shape selection Default is the rectangle Rectangle Ellipse UI THE DETECTION BOUNDARY EXPLAINED 82 ...

Page 85: ...odule allows the PLC to set and retrieve the running product number It can also retrieve metal detector status information Metal Detector 10 10 10 10 PLC 10 10 10 9 Ethernet PLC METAL DETECTOR COMMUNICATION SETUP 1 From the metal detector Main Menu select I O Setup then select PLC Configuration 2 Verify that the Imodule status light is green If red contact the factory for assistance 83 ...

Page 86: ...PLC Assigning 0 to any product makes it un selectable by the PLC Not Selectable by PLC 4 Connect an Ethernet cable between the Metal Detector and the desired network The red cat5 cable in the metal detector is for the PLC connection while the blue is for remote support if installed PLC 84 ...

Page 87: ... right click on your controller Ethernet Port LocalENB Select Properties select the General Tab and assign the PLC Ethernet IP Address such as 10 10 10 9 2 In the Controller Organizer window under I O Configuration under your controller right click on Ethernet select New Module PLC 85 ...

Page 88: ...gn a unique Name such as EzMD b Assign the Metal Detector IP Address such as 10 10 10 10 Please note that this must match the address set on the PLC Configuration page of the metal detector c Set Assembly Instance Input to 101 and Size to 6 d Set Assembly Instance Output to 110 and Size to 6 e Set Assembly Instance Configuration to 148 and Size to 0 PLC 86 ...

Page 89: ... Connection Tab a Set the Requested Pack Interval RPI to 250 mS 6 Connect the PLC Ethernet cable to the same network as the metal detector 7 On the metal detector PLC Configuration screen verify both the IModule and PLC status lights are green PLC 87 ...

Page 90: ... param 1 Data 3 param 2 to send Data 3 received param 2 Data 4 param 3 to send Data 4 received param 3 Data 5 reserved Data 5 metal detector heartbeat 2 The PLC initiates all communication with the Metal Detector by first filling in the necessary output send parameters then writing a command to EzMD O Data 1 3 When the Metal Detector responds with the same command and any associated input receive ...

Page 91: ...r diagram rung 6 2 0x0002 Read Running Product MOV 16 0002 to EzMD O Data 1 Reply EzMD I Data 0 contains Metal Detector status EzMD I Data 1 contains command 16 0002 EzMD I Data 2 contains running product number EzMD I Data 5 contains Metal Detector heartbeat see Sample Program ladder diagram rung 5 255 0x00FF No operation Reply EzMD I Data 0 contains Metal Detector status EzMD I Data 1 contains c...

Page 92: ...t fault no fault 1 metal detector warning warning no warning 2 metal detector ready ready not ready 3 invalid Ethernet command invalid valid 4 5 6 7 8 9 10 11 12 13 14 15 no reply from metal detector no reply reply 6 The Metal Detector increments a 16 bit counter heartbeat and sends it back to the PLC EzMD I Data 5 with every status update See the Sample Program ladder diagram rung 1 PLC 90 ...

Page 93: ... descriptions can be found on the pages that follow DC Inputs Local I Data DC Outputs Local O Data 0 SetProduct 1 momentary 24V 0 MD Fault 1 Set Product 2 momentary 24V 1 MD Warning 2 Set Product 3 momentary 24V 2 MD Ready 3 3 MD Invalid Command 4 Read Running Product momentary 24V 4 5 5 6 Select data to display 0V Display running product 24V Display heartbeat 6 7 7 No Reply from MD 8 14 8 14 7 bi...

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Page 99: ...enclosure cover is re installed before restoring power to the equipment For continued compliance with electrical safety standards the protective earth connection from the power source must be connected directly to the protective terminal on the wall of the enclosure This is required to be the FIRST connection to the terminal and secured with a star lock washer and nut independent of any other conn...

Page 100: ...damage or unintended actuation of the touch screen MAINT Cleaning procedures may cause false trips of the metal detector resulting in actuation of any connected reject devices Ensure personnel and equipment are clear from the path of the reject devices at all times To avoid an unsafe condition or damage to equipment remove all power sources including air supplies from the metal detector and reject...

Page 101: ...Vertical Metal Detector with Valve Addendum ERIEZ MAGNETICS HEADQUARTERS 2200 ASBURY ROAD ERIE PA 16506 1402 U S A WORLDAUTHORITYIN SEPARATION TECHNOLOGIES VMD 99 ...

Page 102: ...ting and installation instructions defined in this manual CAUTION VERTICAL METAL DETECTOR SAFETY Ceiling Mount Unit Floor Mount Unit Wall Mount Unit The vertical system with reject valves are rated for NEMA 4X The vertical metal detector comes in three 3 primary configurations as shown below VMD 100 ...

Page 103: ...ide of the plate DO NOT lift from the head Lifting the unit improperly may damage the unit and void any warranty Example Lift Method Ceiling Mount Two Lifting Straps Used to Balance Unit Straps Passed Under Plate between Pipe and Valve Bracket VMD 101 ...

Page 104: ...side of the plate DO NOT lift from the head Lifting the unit improperly may damage the unit and void any warranty Example Lift Method Floor Mount Two Lifting Straps Used to Balance Unit Straps Passed Under Plate between Pipe and Valve Bracket VMD 102 ...

Page 105: ...side of the plate DO NOT lift from the head Lifting the unit improperly may damage the unit and void any warranty Example Lift Method Wall Mount Two Lifting Straps Used to Balance Unit Straps Passed Under Plate between Pipe and Valve Bracket VMD 103 ...

Page 106: ...bolts to secure the customer provided vertical mounting apparatus to the metal detector plate Ensure four 4 included shoulder washers are in place at each mounting point when mounting Shoulder washers required for proper installation and operation VMD 104 ...

Page 107: ...INSTALLATION MOUNTING Floor Mount Secure all four 4 feet to the floor using 9 16 bolts Do not operate equipment unless ALL FOUR feet are secured Mounting holes provided on each foot VMD 105 ...

Page 108: ...INSTALLATION MOUNTING Wall Mount Secure wall bracket to a stable wall using four 4 5 8 bolts All four mounting bolts must be installed before operating the metal detector VMD 106 ...

Page 109: ...etal To do this lift the regulators adjustment dial and turn it clockwise to increase the pressure or counterclockwise to reduce the pressure Regularly activate the drain valve to release any moisture that may have accumulated in the regulator PIPE CONNECTIONS All pipe connections use Jacobs fittings All piping must be secured for proper operation of the equipment When the diverter flap is operati...

Page 110: ...Visually inspect the screws used to hold the rubber flap in place 5 Verify that the rubber flap is sealing in normal and reject positions 6 Visually inspect the unit to look for any binding when moving the flap from normal to reject positions Rubber Flapper Rubber Flapper Mounting Screws PRESSURE MONITORING Pressure switch is preset at factory A fault will occur if air is not on or air pressure is...

Page 111: ...ve the actuator shock installed On the 4 6 and 8 systems the actuator is installed on the reject side On the 10 system a shock is installed on both ends of the actuator The 10 system also has two actuators installed To determine whether or not the shock is installed reference the photos below The photo on the left is a unit without the shock The reject setscrew is shorter and threaded completely t...

Page 112: ...w the instructions below for the removal of the set screw and the installation of the shock into the actuator 1 Remove air pressure from system 2 Remove reject set screw nut 3 Remove the reject set screw 4 Remove the sealing washer and O ring from the set screw Setscrew O Ring Setscrew Sealing Washer Setscrew Nut Reject Setscrew 110 ...

Page 113: ...llow the instructions below for it s installation into the actuator 1 Install O Ring sealing washer and nut onto shock 2 Screw the shock about one inch into the actuator keep the hardware loose Shock O Ring Shock Sealing Washer Shock Nut Reject Shock The depth of the shock into the actuator sets the reject door position 111 ...

Page 114: ...into the actuator the door will raise up 3 With the air off push down on the door so the shock is compressed while adjusting the shock position 4 Set the shock to a position that the door seal is just starting to bend at the back of the reject door Cont d on next page Note DO NOT PLACE ANY BODY PART INTO THE VALVE WHILE AIR IS APPLIED Door Seal Reject Door 112 ...

Page 115: ...t while holding the shock in position with an Allen wrench 8 Apply air pressure to the system 9 The air pressure should be set between 70 and 80 psi 10 When the air is applied the door should return to the good product position 11 Turn off the metal detector the door should move to the reject position verify proper door operation adjust shock as needed 12 Turn on the metal detector and test the sy...

Page 116: ...lve 2 Each actuator uses two shocks one for the reject and one for the return 3 The reject shocks are next to the quick exhausts 4 The return shocks are on the opposite side away from the quick exhausts 5 Remove air pressure from the system before performing any service Reject Shock Return Shock Actuator Quick Exhaust 114 ...

Page 117: ...ired to replace the actuator shocks please follow the instructions to remove the existing shocks 1 Remove air pressure from system 2 Remove shocks from actuator 3 Remove the nut sealing washer and O ring from each shock removed Shock O Ring Shock Sealing Washer Shock Nut Shock 115 ...

Page 118: ...ock to match its position 6 The goal is for both shocks to resist the door equally The depth of the shock into the actuator sets the reject door position Replacing return shocks Cont d 1 Install the O ring sealing washer and nut onto the shock 2 Screw the shock about an inch into the actuator keep the hardware loose 3 Start with one of the two return shocks 4 Adjust one reject shock until the door...

Page 119: ...screwed into the actuator the door will raise up 3 With the air off push down on the door so the shock is compressed while adjusting the shock position 4 Set the shock to a position that the door seal is just starting to bend at the back of the reject door Note DO NOT PLACE ANY BODY PART INTO THE VALVE WHILE AIR IS APPLIED Door Seal Reject Door 117 ...

Page 120: ...rn shocks 4 Adjust one return shock until the door is in the proper position 5 Once the first return shock is set adjust the second return shock to match its position 6 The goal is for both shocks to resist the door equally 7 Once the door position is set push the O ring against the actuator 8 Push the sealing washer against the actuator 9 Tighten the shock nut while holding the shock in position ...

Page 121: ...the system the air pressure should be set between 70 and 80 PSI 3 When air is supplied the door should move to the good product position 4 Turn off the metal detector the door should move to the product reject position 5 For each position verify proper door position adjust shocks as needed 6 Turn on the metal detector and test the system 119 ...

Page 122: ... Rights Reserved Authority in Separation Technologies Headquarters 2200 Asbury Road Erie PA 16506 1402 U S A Telephone 814 835 6000 800 345 4946 Fax 814 838 4960 International Fax 814 833 3348 Web Site http www eriez com Email eriez eriez com Manufacturing Facilities AUSTRALIA BRAZIL CANADA CHINA INDIA JAPAN MEXICO SOUTH AFRICA UNITED KINGDOM UNITED STATES 214 AHA ERIEZ MANUFACTURING CO 2016 PRINT...

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