REV. 07/2016
TABLE OF CONTENTS
4. CHASSIS SYSTEM
........................................................
31
4.1 Load Wheel ................................................................
33
4.1.1 Removal and Installation ...............................................33
4.1.2 Faults and Causes.........................................................33
4.2 Caster .........................................................................
34
4.2.1 Removal and Installation ...............................................34
4.3 Brake Pedal ................................................................
35
4.3.1 Removal and Installation ...............................................35
4.3.2 Faults and Causes.........................................................36
4.4 Seat ............................................................................
36
4.4.1 Removal and Installation ...............................................36
4.5 Brakes ........................................................................
37
4.5.1 Removal and Installation ...............................................37
4.5.2 Faults and Causes.........................................................38
5. DRIVE SYSTEM
.............................................................
39
5.1 Drive Wheel ................................................................
42
5.1.1 Removal and Installation ...............................................42
5.1.2 Faults and Causes.........................................................42
5.2 Electromagnetic Brakes..............................................
43
5.2.1 Removal and Installation ...............................................43
5.2.2 Faults and Causes.........................................................44
5.2.3 Checking and Testing ....................................................44
5.2.4 Control Circuit Troubleshooting .....................................45
5.3 Drive Motor .................................................................
46
5.3.1 Removal and Installation ...............................................46
5.3.2 Faults and Causes.........................................................46
5.3.3 Checking and Testing ....................................................47
5.3.4 Control Circuit Troubleshooting .....................................48
5.4 Gearbox ......................................................................
49
5.4.1 Removal and Installation ...............................................49
5.4.2 Faults and Causes.........................................................49
5.5 Proximity Switch .........................................................
50
5.5.1 Removal and Installation ...............................................50
5.5.2 Faults and Causes.........................................................50
5.5.3 Checking and Testing ....................................................51
5.5.4 Control Circuit Troubleshooting .....................................51
5.6 Steering Motor ............................................................
52
5.6.1 Removal and Installation ...............................................52
5.6.2 Faults and Causes.........................................................52
5.6.3 Checking and Testing ....................................................53
2-9
TABLE OF CONTENTS
SECTION
PAGE
Summary of Contents for CQD16
Page 1: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 2: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 15: ...1 1 1 INFORMATION SPECIFICATIONS...
Page 16: ...2 NOTE...
Page 22: ...REV 07 2016 INFORMATION SPECIFICATIONS 1 8...
Page 23: ...9 2 2 MAINTENANCE...
Page 24: ...10 NOTE...
Page 34: ...20 REV 07 2016 MAINTENANCE 2...
Page 35: ...21 3 3 STRUCTURE FUNCTIONS...
Page 36: ...22 NOTE...
Page 44: ...30 REV 07 2016 STRUCTURE FUNCTIONS 3...
Page 45: ...31 4 4 CHASSIS SYSTEM...
Page 46: ...32 NOTE...
Page 53: ...39 5 5 DRIVE SYSTEM...
Page 54: ...40 NOTE...
Page 69: ...55 6 6 OPERATING SYSTEM...
Page 70: ...56 NOTE...
Page 85: ...71 7 7 HYDRAULIC SYSTEM...
Page 86: ...72 NOTE...
Page 88: ...74 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram RVF NRVF...
Page 89: ...75 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 2 Hydraulic Schematic Diagram RV NRV...
Page 106: ...92 REV 07 2016 HYDRAULIC SYSTEM 7...
Page 107: ...93 8 8 ELECTRICAL SYSTEM...
Page 108: ...94 NOTE...
Page 176: ...REV 07 2016 ELECTRICAL SYSYTEM 8 162 8 19 Wiring Harness and Connectors RVF NRVF...
Page 177: ...REV 07 2016 ELECTRICAL SYSYTEM 8 163 8 20 Wiring Harness and Connectors RV NRV...
Page 178: ...REV 07 2016 ELECTRICAL SYSYTEM 8 164...
Page 179: ...165 9 9 TROUBLESHOOTING...
Page 180: ...166 NOTE...
Page 186: ...REV 07 2016 TROUBLESHOOTING 9 172...
Page 187: ...173 APPENDIX...
Page 188: ...174 NOTE...
Page 189: ...175 A A SERVICE MANUAL MAST...
Page 190: ...176 NOTE...
Page 203: ...189 REV 07 2016 SERVICE MANUAL MAST A...
Page 204: ...190 REV 07 2016 SERVICE MANUAL MAST A...
Page 216: ...202 REV 07 2016 SERVICE MANUAL MAST A...
Page 217: ...203 REV 07 2016 SERVICE MANUAL MAST A...
Page 229: ...215 REV 07 2016 SERVICE MANUAL MAST A...
Page 230: ...216 REV 07 2016 SERVICE MANUAL MAST A...
Page 239: ...225 B B SERVICE MANUAL BATTERY...
Page 240: ...226 NOTE...
Page 249: ...235 C C SCHEDULE...
Page 250: ...236 NOTE...