REV. 07/2016
ELECTRICAL SYSYTEM
8
140
Error Message
Possible cause
Fault elimination
Error
Error text
73
POWER FAILURE #1
This alarm occurs when the current
in the phase W of the motor is zero
and the motor is commanded for
moving.
Check the power fuse is OK.
Check the battery positive
arrives to the controller.
Check the continuity of
the wire in the phase W of
the motor. Otherwise it is
necessary to replace the
controller.
83
BAD ENCODER SIGN
It occurs in applications with
toggle switches when the applied
frequency (FREQUENCY) and the
motor speed (ENC SPEED)
have opposite sign.
Swap in between the two
encoder channels (CNB#7
with CNB#8).
84
STEER SENSOR KO
This alarm occurs if the command
potentiometer (CPOC1 on CNA#9
or CPOC2 on CNA#8) changes with
a jerk larger than MAX SP SLOPE
(see 12.4.6.3). This alarm is used to
catch a discontinuity in the voltages
of the command potentiometer.
Change the twin pot.
85
STEER HAZARD
This is just a warning to inform that
the steering controller is limiting
the angle in the steering direction.
No speed reduction occurs on the
traction.
——
218
CLOCK PAL NOT OK
The main uC sends an analog
signal towards the slave uC to reset
the slave uC on demand. When the
slave uC detects this analog signal
external to a window from 2.2 to 2.8
and not in the range to generate
the reset on demand, the slave uC
raises this alarm.
It is necessary to replace
the controller.
99
INPUT ERROR #1
It occurs when the voltage on
CNA#4 (NK1: Lower Potential
Terminal of the Safety Contacts
(see 7.6) is higher than 12 V before
to turn the safety contacts closed.
When the safety contacts
are open, the voltage on
CNA#4 is expected to be
close to 0 Vdc and this is
independent from whether
the safety contacts are
connected to a plus battery
or to a minus battery . In the
first case (safety contacts
c o n n e c t e d t o a p l u s
battery), when the safety
contacts are open, CNA#4
is connected to a minus
battery through a load. Only
a harness mistake may
connect NK1 to a higher
than 12 V voltage.
Summary of Contents for CQD16
Page 1: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 2: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 15: ...1 1 1 INFORMATION SPECIFICATIONS...
Page 16: ...2 NOTE...
Page 22: ...REV 07 2016 INFORMATION SPECIFICATIONS 1 8...
Page 23: ...9 2 2 MAINTENANCE...
Page 24: ...10 NOTE...
Page 34: ...20 REV 07 2016 MAINTENANCE 2...
Page 35: ...21 3 3 STRUCTURE FUNCTIONS...
Page 36: ...22 NOTE...
Page 44: ...30 REV 07 2016 STRUCTURE FUNCTIONS 3...
Page 45: ...31 4 4 CHASSIS SYSTEM...
Page 46: ...32 NOTE...
Page 53: ...39 5 5 DRIVE SYSTEM...
Page 54: ...40 NOTE...
Page 69: ...55 6 6 OPERATING SYSTEM...
Page 70: ...56 NOTE...
Page 85: ...71 7 7 HYDRAULIC SYSTEM...
Page 86: ...72 NOTE...
Page 88: ...74 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram RVF NRVF...
Page 89: ...75 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 2 Hydraulic Schematic Diagram RV NRV...
Page 106: ...92 REV 07 2016 HYDRAULIC SYSTEM 7...
Page 107: ...93 8 8 ELECTRICAL SYSTEM...
Page 108: ...94 NOTE...
Page 176: ...REV 07 2016 ELECTRICAL SYSYTEM 8 162 8 19 Wiring Harness and Connectors RVF NRVF...
Page 177: ...REV 07 2016 ELECTRICAL SYSYTEM 8 163 8 20 Wiring Harness and Connectors RV NRV...
Page 178: ...REV 07 2016 ELECTRICAL SYSYTEM 8 164...
Page 179: ...165 9 9 TROUBLESHOOTING...
Page 180: ...166 NOTE...
Page 186: ...REV 07 2016 TROUBLESHOOTING 9 172...
Page 187: ...173 APPENDIX...
Page 188: ...174 NOTE...
Page 189: ...175 A A SERVICE MANUAL MAST...
Page 190: ...176 NOTE...
Page 203: ...189 REV 07 2016 SERVICE MANUAL MAST A...
Page 204: ...190 REV 07 2016 SERVICE MANUAL MAST A...
Page 216: ...202 REV 07 2016 SERVICE MANUAL MAST A...
Page 217: ...203 REV 07 2016 SERVICE MANUAL MAST A...
Page 229: ...215 REV 07 2016 SERVICE MANUAL MAST A...
Page 230: ...216 REV 07 2016 SERVICE MANUAL MAST A...
Page 239: ...225 B B SERVICE MANUAL BATTERY...
Page 240: ...226 NOTE...
Page 249: ...235 C C SCHEDULE...
Page 250: ...236 NOTE...