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SERVICE MANUAL

LOADALL (ROUGH TERRAIN

VARIABLE REACH TRUCK)

526-56, 531-70, 531-T70, 533-105,

535-95, 535-T95, 536-60, 536-70,

536-70LC, 536-T70, 536-T70LP,

541-70, 541-T70, 550-80

EN - 9813/5600 - ISSUE 4 - 05/2018

This manual contains original instructions, verified by
the manufacturer (or their authorized representative).

Copyright 2018 © JCB SERVICE

All rights reserved. No part of this publication may

be reproduced, stored in a retrieval system, or

transmitted in any form or by any other means,

electronic, mechanical, photocopying or otherwise,

without prior permission from JCB SERVICE.

www.jcb.com

Foreword

The Operator's Manual

You and others can be killed or seriously injured

if  you  operate  or  maintain  the  machine  without

first  studying  the  Operator's  Manual.  You  must

understand  and  follow  the  instructions  in  the

Operator's  Manual.  If  you  do  not  understand

anything,  ask  your  employer  or  JCB  dealer  to

explain it.

Do not operate the machine without an Operator's

Manual, or if there is anything on the machine you

do not understand.

Treat the Operator's Manual as part of the machine.

Keep  it  clean  and  in  good  condition.  Replace  the

Operator's Manual immediately if it is lost, damaged

or becomes unreadable.

Contents

01 - Machine
03  -  Attachments,  Couplings  and  Load

Handling
06 - Body and Framework
09 - Operator Station
12  -  Heating,  Ventilating  and  Air-

Conditioning (HVAC)
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
24 - Brake System
25 - Steering System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales

Summary of Contents for 526-56

Page 1: ...r maintain the machine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB...

Page 2: ...9813 5600 4 Notes...

Page 3: ...1 70 531 T70 533 105 535 95 535 T95 536 60 536 70 536 70LC 536 T70 536 T70LP 541 70 541 T70 550 80 EN 9813 5600 SERVICE MANUAL Volume 3 526 56 531 70 531 T70 533 105 535 95 535 T95 536 60 536 70 536 7...

Page 4: ...Notes 9813 5600 4...

Page 5: ...8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessment 01 12 01 03 27 Maintenance Positions 01 13 01 06 About this Manual 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18 01 0...

Page 6: ...9813 5600 4 2018 05 25 Acronyms Glossary FOPS Falling Object Protective Structure PIL Parts Identification List ROPS Roll Over Protective Structure...

Page 7: ...e No 01 03 03 Safety Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01...

Page 8: ...Notes 01 2 9813 5600 4 01 2...

Page 9: ...inform you of potential hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to t...

Page 10: ...G indicates a hazardous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or mod...

Page 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Page 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 14: ...ses Machine exhaust gases can harm and possibly kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install...

Page 15: ...ur lights to improve visibility Keep the road lights windows mirrors and cameras clean when fitted Do not operate the machine if you cannot see clearly Modification of the machine s configuration by t...

Page 16: ...ating Safety 01 10 9813 5600 4 01 10 has passed Do not attempt to mount or enter the machine If the machine is struck by lightning do not use the machine until it has been checked for damage and malfu...

Page 17: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 18: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 19: ...ntal operation of the engine 6 Make sure there are no loose articles in the enclosure 7 If necessary put chocks against the two sides of the wheels before you get below the machine Lift arm raised If...

Page 20: ...ur fingers the lift arm should be lowered onto the strut Lower the arm carefully to prevent possible damage to the strut Stop as soon as the weight of the lift arm is on the strut 9 Disconnect the bat...

Page 21: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Page 22: ...01 Machine 06 About this Manual 01 16 9813 5600 4 01 16 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18...

Page 23: ...troduction This manual provides information for the following model s in the JCB machine range Model From To 526 56 2336575 531 70 2336575 531 T70 2336575 533 105 2336575 535 95 2336575 535 T95 233657...

Page 24: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Page 25: ...600 4 01 19 09 Description Contents Page No 01 09 00 General 01 21 01 09 03 Log Moving Object Handling 01 23 01 09 06 Optional Equipment and Attachments 01 24 01 09 12 Main Component Locations 01 25 0...

Page 26: ...Notes 01 20 9813 5600 4 01 20...

Page 27: ...eated operator wheeled machine for operation on unimproved natural terrain and disturbed terrain A main structural support is designed to carry an extending boom with a carriage mounted on the front t...

Page 28: ...conditions for the applications described in this manual If the machine is used for other applications or in dangerous environments for example in a flammable atmosphere or in areas with dust containi...

Page 29: ...13 5600 4 01 23 03 Log Moving Object Handling Introduction Do not use the machine to move or handle logs unless sufficient log protection is installed You could cause serious injury to yourself and da...

Page 30: ...tional Equipment and Attachments Introduction A wide range of optional attachments are available to increase the versatility of your machine Only the JCB approved attachments are recommended for use w...

Page 31: ......

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