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 01 - Machine

 03 - Safety

 09 - General Safety

01 - 5

9813/5600-4

01 - 5

09 - General Safety
Introduction

Training

To operate the machine safely you must know the

machine and have the skill to use it. You must abide

by  all  relevant  laws,  health  and  safety  regulations

that apply to the country you are operating in. The

operator's manual instructs you on the machine, its

controls  and  its  safe  operation;  it  is  not  a  training

manual. Ensure that you receive the correct training

before operating any machinery. Failing to do so will

result in incorrect operation of the machine and you

will be putting yourself and others at risk. In some

markets, and for work on certain jobsites, you may

be required to have been trained and assessed in

accordance with an operator competence scheme.

Make sure that you and your machine comply with

relevant local laws and jobsite requirements – it is

your responsibility.

Care and Alertness

All the time you are working with or on the machine,

take care and stay alert. Always be careful. Always

be alert for hazards.

Clothing

You  can  be  injured  if  you  do  not  wear  the  correct

clothing.  Loose  clothing  can  get  caught  in  the

machinery.  Keep  cuffs  fastened.  Do  not  wear  a

necktie or scarf. Keep long hair restrained. Remove

rings, watches and personal jewellery.

Alcohol and Drugs

It is extremely dangerous to operate machinery when

under  the  influence  of  alcohol  or  drugs.  Do  not

consume  alcoholic  drinks  or  take  drugs  before  or

while  operating  the  machine  or  attachments.  Be

aware of medicines which can cause drowsiness.

Feeling Unwell

Do  not  attempt  to  operate  the  machine  if  you  are

feeling unwell. By doing so you could be a danger to

yourself and those you work with.

Mobile Phones

Switch  off  your  mobile  phone  before  entering  an

area with a potentially explosive atmosphere. Sparks

in  such  an  area  could  cause  an  explosion  or  fire

resulting in death or serious injury.
Switch off and do not use your mobile phone when

refuelling the machine.

Lifting Equipment

You can be injured if you use incorrect or faulty lifting

equipment. You must identify the weight of the item to

be lifted then choose lifting equipment that is strong

enough and suitable for the job. Make sure that lifting

equipment is in good condition and complies with all

local regulations.

Raised Equipment

Never walk or work under raised equipment unless

it is supported by a mechanical device. Equipment

which is supported only by a hydraulic device can

drop  and  injure  you  if  the  hydraulic  system  fails

or  if  the  control  is  operated  (even  with  the  engine

stopped).
Make sure that no-one goes near the machine while

you install or remove the mechanical device.

Raised Machine

Never  position  yourself  or  any  part  of  your  body

under  a  raised  machine  which  is  not  correctly

supported. If the machine moves unexpectedly you

could become trapped and suffer serious injury or be

killed.

Lightning

Lightning can kill you. Do not use the machine if there

is lightning in your area.

Machine Modifications

This  machine  is  manufactured  in  compliance  with

prevailing  legislative  requirements.  It  must  not  be

altered in any way which could affect or invalidate its

compliance. For advice consult your JCB dealer.

Summary of Contents for 526-56

Page 1: ...r maintain the machine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB...

Page 2: ...9813 5600 4 Notes...

Page 3: ...1 70 531 T70 533 105 535 95 535 T95 536 60 536 70 536 70LC 536 T70 536 T70LP 541 70 541 T70 550 80 EN 9813 5600 SERVICE MANUAL Volume 3 526 56 531 70 531 T70 533 105 535 95 535 T95 536 60 536 70 536 7...

Page 4: ...Notes 9813 5600 4...

Page 5: ...8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessment 01 12 01 03 27 Maintenance Positions 01 13 01 06 About this Manual 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18 01 0...

Page 6: ...9813 5600 4 2018 05 25 Acronyms Glossary FOPS Falling Object Protective Structure PIL Parts Identification List ROPS Roll Over Protective Structure...

Page 7: ...e No 01 03 03 Safety Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01...

Page 8: ...Notes 01 2 9813 5600 4 01 2...

Page 9: ...inform you of potential hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to t...

Page 10: ...G indicates a hazardous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or mod...

Page 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Page 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 14: ...ses Machine exhaust gases can harm and possibly kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install...

Page 15: ...ur lights to improve visibility Keep the road lights windows mirrors and cameras clean when fitted Do not operate the machine if you cannot see clearly Modification of the machine s configuration by t...

Page 16: ...ating Safety 01 10 9813 5600 4 01 10 has passed Do not attempt to mount or enter the machine If the machine is struck by lightning do not use the machine until it has been checked for damage and malfu...

Page 17: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 18: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 19: ...ntal operation of the engine 6 Make sure there are no loose articles in the enclosure 7 If necessary put chocks against the two sides of the wheels before you get below the machine Lift arm raised If...

Page 20: ...ur fingers the lift arm should be lowered onto the strut Lower the arm carefully to prevent possible damage to the strut Stop as soon as the weight of the lift arm is on the strut 9 Disconnect the bat...

Page 21: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Page 22: ...01 Machine 06 About this Manual 01 16 9813 5600 4 01 16 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18...

Page 23: ...troduction This manual provides information for the following model s in the JCB machine range Model From To 526 56 2336575 531 70 2336575 531 T70 2336575 533 105 2336575 535 95 2336575 535 T95 233657...

Page 24: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Page 25: ...600 4 01 19 09 Description Contents Page No 01 09 00 General 01 21 01 09 03 Log Moving Object Handling 01 23 01 09 06 Optional Equipment and Attachments 01 24 01 09 12 Main Component Locations 01 25 0...

Page 26: ...Notes 01 20 9813 5600 4 01 20...

Page 27: ...eated operator wheeled machine for operation on unimproved natural terrain and disturbed terrain A main structural support is designed to carry an extending boom with a carriage mounted on the front t...

Page 28: ...conditions for the applications described in this manual If the machine is used for other applications or in dangerous environments for example in a flammable atmosphere or in areas with dust containi...

Page 29: ...13 5600 4 01 23 03 Log Moving Object Handling Introduction Do not use the machine to move or handle logs unless sufficient log protection is installed You could cause serious injury to yourself and da...

Page 30: ...tional Equipment and Attachments Introduction A wide range of optional attachments are available to increase the versatility of your machine Only the JCB approved attachments are recommended for use w...

Page 31: ......

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