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 01 - Machine

 03 - Safety

 12 - Maintenance Safety

01 - 7

9813/5600-4

01 - 7

Working Under the Machine

Make  the  machine  safe  before  getting  beneath  it.

Make sure that any attachments on the machine are

correctly attached. Engage the park brake, remove

the ignition key, disconnect the battery. If the machine

has  wheels  use  blocks  to  prevent  unintentional

movement.

Lifting the Machine

Under no circumstances must the engine be run with

the transmission in gear and only one driving wheel

jacked clear of the ground, since the wheel on the

ground will move the machine.

Chemicals

Certain  seals  and  gaskets  (e.g.  crankshaft  oil

seal)  on  JCB  machines  contain  fluoroelastomeric

materials  such  as  Viton®,  FluorelTM  and

Technoflon®. Fluoroelastomeric materials subjected

to  high  temperatures  can  produce  highly

corrosive  hydrofluoric  acid.  This  acid  can  severely

burn.  New  fluoroelastomeric  components  at

ambient  temperature  require  no  special  safety

precautions.  Used  fluoroelastomeric  components

whose  temperatures  have  not  exceeded    300  °C

( 571.6 °F) require no special safety precautions. If

evidence of decomposition (e.g. charring) is found,

refer  to  the  next  paragraph  for  safety  instructions.

Do  not  touch  component  or  surrounding  area.

Used  fluoroelastomeric  components  subjected  to

temperatures greater than  300 °C ( 571.6 °F) (e.g.

engine  fire)  must  be  treated  using  the  following

safety procedure. Make sure that heavy duty gloves

and  special  safety  glasses  are  worn:  Thoroughly

wash contaminated area with 10% calcium hydroxide

or  other  suitable  alkali  solution,  if  necessary  use

wire  wool  to  remove  burnt  remains.  Thoroughly

wash contaminated area with detergent and water.

Contain all removed material, gloves etc. used in this

operation  in  sealed  plastic  bags  and  dispose  of  in

accordance with Local Authority Regulations. Do not

burn fluoroelastiometric materials.

Hydraulic Hoses

Never  re-use  hydraulic  hose  end  crimps  or  use

reusable hose end crimps.

Personal Protective Equipment

Use the appropriate personal protective equipment

before  performing  maintenance  on  the  machine,

otherwise you could be injured.

Working at Height

Use appropriate access equipment such as ladders

or  a  working  platform  if  it  is  necessary  to  work  at

height to perform maintenance tasks on the machine.

If you do not use suitable access equipment there is

a risk of falling, resulting in personal injury or death.

Summary of Contents for 526-56

Page 1: ...r maintain the machine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB...

Page 2: ...9813 5600 4 Notes...

Page 3: ...1 70 531 T70 533 105 535 95 535 T95 536 60 536 70 536 70LC 536 T70 536 T70LP 541 70 541 T70 550 80 EN 9813 5600 SERVICE MANUAL Volume 3 526 56 531 70 531 T70 533 105 535 95 535 T95 536 60 536 70 536 7...

Page 4: ...Notes 9813 5600 4...

Page 5: ...8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessment 01 12 01 03 27 Maintenance Positions 01 13 01 06 About this Manual 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18 01 0...

Page 6: ...9813 5600 4 2018 05 25 Acronyms Glossary FOPS Falling Object Protective Structure PIL Parts Identification List ROPS Roll Over Protective Structure...

Page 7: ...e No 01 03 03 Safety Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01...

Page 8: ...Notes 01 2 9813 5600 4 01 2...

Page 9: ...inform you of potential hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to t...

Page 10: ...G indicates a hazardous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or mod...

Page 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Page 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 14: ...ses Machine exhaust gases can harm and possibly kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install...

Page 15: ...ur lights to improve visibility Keep the road lights windows mirrors and cameras clean when fitted Do not operate the machine if you cannot see clearly Modification of the machine s configuration by t...

Page 16: ...ating Safety 01 10 9813 5600 4 01 10 has passed Do not attempt to mount or enter the machine If the machine is struck by lightning do not use the machine until it has been checked for damage and malfu...

Page 17: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 18: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 19: ...ntal operation of the engine 6 Make sure there are no loose articles in the enclosure 7 If necessary put chocks against the two sides of the wheels before you get below the machine Lift arm raised If...

Page 20: ...ur fingers the lift arm should be lowered onto the strut Lower the arm carefully to prevent possible damage to the strut Stop as soon as the weight of the lift arm is on the strut 9 Disconnect the bat...

Page 21: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Page 22: ...01 Machine 06 About this Manual 01 16 9813 5600 4 01 16 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18...

Page 23: ...troduction This manual provides information for the following model s in the JCB machine range Model From To 526 56 2336575 531 70 2336575 531 T70 2336575 533 105 2336575 535 95 2336575 535 T95 233657...

Page 24: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Page 25: ...600 4 01 19 09 Description Contents Page No 01 09 00 General 01 21 01 09 03 Log Moving Object Handling 01 23 01 09 06 Optional Equipment and Attachments 01 24 01 09 12 Main Component Locations 01 25 0...

Page 26: ...Notes 01 20 9813 5600 4 01 20...

Page 27: ...eated operator wheeled machine for operation on unimproved natural terrain and disturbed terrain A main structural support is designed to carry an extending boom with a carriage mounted on the front t...

Page 28: ...conditions for the applications described in this manual If the machine is used for other applications or in dangerous environments for example in a flammable atmosphere or in areas with dust containi...

Page 29: ...13 5600 4 01 23 03 Log Moving Object Handling Introduction Do not use the machine to move or handle logs unless sufficient log protection is installed You could cause serious injury to yourself and da...

Page 30: ...tional Equipment and Attachments Introduction A wide range of optional attachments are available to increase the versatility of your machine Only the JCB approved attachments are recommended for use w...

Page 31: ......

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