207
REV. 07/2016
SERVICE MANUAL - MAST
A
Before going on with the next step, please fix
the cylinder properly fi rst. Be sure to avoid the
falling of cylinder during removal, resulting in
personal injury.
CAUTION
-
-
Unscrew the bolt (7), separate the cylinder (6)
from the inner mast (8);
Remove the cylinder (6) from the truck.
-
-
-
Unscrew bolt (11, Figure 60622) and remove
the middle cylinder roller guard (9);
Unscrew the nut (12), remove the middle
cylinder tube shaft (4) and middle cylinder
four rollers (3);
Unscrew the bolt (1) and remove the middle
cylinder
fi
xing plate (2) and sprocket seat (5)
from the cylinder (6);
A3-4.2 Cylinder Maintenance
If the piston rode or cylinder tube is damaged,
please replace the entire cylinder.
If the seals are aged or damaged, please
replace the complete set of seals.
CAUTION
-
-
-
-
-
Secure the cylinder to hose clamp and gently
clamp the cylinder bottom;
Unscrew the cylinder cap (4, Figure 90607)
with cylinder wrench;
Remove the dust ring (2), O-ring (3) from the
cylinder cap;
Remove the guide bush (5) from the cylinder
tube (6);
Pull out the piston rod (1) from the cylinder
tube (6);
-
-
-
Use suitable hose clamps to avoid cylinder
deformation caused by severely tight hose
clamp.
Carry out the maintenance work in a clean
environment to prevent impurities from
entering into cylinder, causing cylinder
damage.
During the installation, hydraulic oil of
the same specifications must be used for
cleaning or lubrication.
CAUTION
Lifting Side Cylinder
-
-
-
Remove the support ring (7), seal (9) and
cover plate (8) from the piston rod;
Clean with hydraulic oil of the same speci
fi
ca-
tions;
Replace the problem parts and assembly in
reverse steps.
Summary of Contents for CQD16
Page 1: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 2: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 15: ...1 1 1 INFORMATION SPECIFICATIONS...
Page 16: ...2 NOTE...
Page 22: ...REV 07 2016 INFORMATION SPECIFICATIONS 1 8...
Page 23: ...9 2 2 MAINTENANCE...
Page 24: ...10 NOTE...
Page 34: ...20 REV 07 2016 MAINTENANCE 2...
Page 35: ...21 3 3 STRUCTURE FUNCTIONS...
Page 36: ...22 NOTE...
Page 44: ...30 REV 07 2016 STRUCTURE FUNCTIONS 3...
Page 45: ...31 4 4 CHASSIS SYSTEM...
Page 46: ...32 NOTE...
Page 53: ...39 5 5 DRIVE SYSTEM...
Page 54: ...40 NOTE...
Page 69: ...55 6 6 OPERATING SYSTEM...
Page 70: ...56 NOTE...
Page 85: ...71 7 7 HYDRAULIC SYSTEM...
Page 86: ...72 NOTE...
Page 88: ...74 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram RVF NRVF...
Page 89: ...75 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 2 Hydraulic Schematic Diagram RV NRV...
Page 106: ...92 REV 07 2016 HYDRAULIC SYSTEM 7...
Page 107: ...93 8 8 ELECTRICAL SYSTEM...
Page 108: ...94 NOTE...
Page 176: ...REV 07 2016 ELECTRICAL SYSYTEM 8 162 8 19 Wiring Harness and Connectors RVF NRVF...
Page 177: ...REV 07 2016 ELECTRICAL SYSYTEM 8 163 8 20 Wiring Harness and Connectors RV NRV...
Page 178: ...REV 07 2016 ELECTRICAL SYSYTEM 8 164...
Page 179: ...165 9 9 TROUBLESHOOTING...
Page 180: ...166 NOTE...
Page 186: ...REV 07 2016 TROUBLESHOOTING 9 172...
Page 187: ...173 APPENDIX...
Page 188: ...174 NOTE...
Page 189: ...175 A A SERVICE MANUAL MAST...
Page 190: ...176 NOTE...
Page 203: ...189 REV 07 2016 SERVICE MANUAL MAST A...
Page 204: ...190 REV 07 2016 SERVICE MANUAL MAST A...
Page 216: ...202 REV 07 2016 SERVICE MANUAL MAST A...
Page 217: ...203 REV 07 2016 SERVICE MANUAL MAST A...
Page 229: ...215 REV 07 2016 SERVICE MANUAL MAST A...
Page 230: ...216 REV 07 2016 SERVICE MANUAL MAST A...
Page 239: ...225 B B SERVICE MANUAL BATTERY...
Page 240: ...226 NOTE...
Page 249: ...235 C C SCHEDULE...
Page 250: ...236 NOTE...