65
REV. 07/2016
OPERATING SYSTEM
6
6.6 Stepper Motor
Stepper motor provides the vehicle with steering
input signals.
6.6.1 Removal and Installation
See Section 6.1 .
6.6.2 Faults and Causes
1
Fault
Operate the steering wheel, the
vehicle does not respond to the
steering signal;
the instrument displays fault code:
STEER SENSOR KO
Cause
a. Stepper motor failure;
b. Stepper motor circuit not
conducted.
Checking
-
-
Check if the appearance of the stepper motor
and its wiring harness are in good condition,
and if the connectors are connected securely;
Check if the mechanical connection between
stepper motor and steering wheel is secure
and if there is loosening.
6.6.3 Checking and Testing
-
“STEPPER MOTOR”, turn the steering wheel,
if the voltage display is always "0", it indicates
that the stepper motor has no signal output
(see Section 8.12):
- mechanical loosening between steering wh-
eel and step motor;
- stepper motor failure or its circuit not condu-
cted.
Check if the circuit from controller to stepper
motor is conducted.
If the two circuits are conducted, but the fault
still exists, then replace the stepper motor.
6.6.4 Control Circuit Troubleshooting
Stepper Motor Control Circuit
(Figure 90310)
Check if the circuit is broken by using a multi-
meter:
-
-
Set the multimeter to ON-OFF;
Check if #19/#20/#21/#83 circuit (circuit
between stepper motor and controller) is
conducted.
-
Enter TESTER Menu (EPSAC0) to check the
stepper motor voltage:
Testing
Blue
White
Black
Red
Summary of Contents for CQD16
Page 1: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 2: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 15: ...1 1 1 INFORMATION SPECIFICATIONS...
Page 16: ...2 NOTE...
Page 22: ...REV 07 2016 INFORMATION SPECIFICATIONS 1 8...
Page 23: ...9 2 2 MAINTENANCE...
Page 24: ...10 NOTE...
Page 34: ...20 REV 07 2016 MAINTENANCE 2...
Page 35: ...21 3 3 STRUCTURE FUNCTIONS...
Page 36: ...22 NOTE...
Page 44: ...30 REV 07 2016 STRUCTURE FUNCTIONS 3...
Page 45: ...31 4 4 CHASSIS SYSTEM...
Page 46: ...32 NOTE...
Page 53: ...39 5 5 DRIVE SYSTEM...
Page 54: ...40 NOTE...
Page 69: ...55 6 6 OPERATING SYSTEM...
Page 70: ...56 NOTE...
Page 85: ...71 7 7 HYDRAULIC SYSTEM...
Page 86: ...72 NOTE...
Page 88: ...74 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram RVF NRVF...
Page 89: ...75 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 2 Hydraulic Schematic Diagram RV NRV...
Page 106: ...92 REV 07 2016 HYDRAULIC SYSTEM 7...
Page 107: ...93 8 8 ELECTRICAL SYSTEM...
Page 108: ...94 NOTE...
Page 176: ...REV 07 2016 ELECTRICAL SYSYTEM 8 162 8 19 Wiring Harness and Connectors RVF NRVF...
Page 177: ...REV 07 2016 ELECTRICAL SYSYTEM 8 163 8 20 Wiring Harness and Connectors RV NRV...
Page 178: ...REV 07 2016 ELECTRICAL SYSYTEM 8 164...
Page 179: ...165 9 9 TROUBLESHOOTING...
Page 180: ...166 NOTE...
Page 186: ...REV 07 2016 TROUBLESHOOTING 9 172...
Page 187: ...173 APPENDIX...
Page 188: ...174 NOTE...
Page 189: ...175 A A SERVICE MANUAL MAST...
Page 190: ...176 NOTE...
Page 203: ...189 REV 07 2016 SERVICE MANUAL MAST A...
Page 204: ...190 REV 07 2016 SERVICE MANUAL MAST A...
Page 216: ...202 REV 07 2016 SERVICE MANUAL MAST A...
Page 217: ...203 REV 07 2016 SERVICE MANUAL MAST A...
Page 229: ...215 REV 07 2016 SERVICE MANUAL MAST A...
Page 230: ...216 REV 07 2016 SERVICE MANUAL MAST A...
Page 239: ...225 B B SERVICE MANUAL BATTERY...
Page 240: ...226 NOTE...
Page 249: ...235 C C SCHEDULE...
Page 250: ...236 NOTE...