230
REV. 07/2016
SERVICE MANUAL - BATTERY
B
3. Make sure that the "+" and "-" output termin-
als are not sulfated (with white salt).
-
-
-
Slight sulfation: clean top of the element with
a damp cloth.
Severe sulfation: the battery must be remov-
ed for powerful cleaning; the battery base
should also be cleaned.
Very severe sulfation (or a large amount
of electrolyte overflow): please contact the
after-sales service department as soon as
possible.
DO NOT arbitrarily discharge acidic wast-
ewater after cleaning, dispose such water
in accordance with national laws and
regulations!
B1-4 Storage
-
-
When the battery is not used for a long time,
the battery should be
fi
lled up and stored in a
dry, frost-free space.
Regular equalizing charge may help extend
the service life of battery and ensure that the
capacity won't be reduced.
B1-5 Troubleshooting
-
-
Upon battery or charger failure, please prom-
ptly notify the after-sales service department.
Refer to battery failure analysis to facilitate
troubleshooting and elimination.
Battery Fault Analysis
Fault
Negative Phenomena
Cause
Handling Methods
Insuf
fi
cient
Battery
Charge
1. Low static voltage
2. Low density, cannot meet
the requirements after being
charged
3. Short working time
4. When running, the instrume-
nt displays quick drop of
capacity
1. Charger voltage and current
are set too low
2. Insuf
fi
cient initial charge
3. Charger failure
1. Adjust and repair the
charger
2. Battery supplemental
charge
3. Battery needs to be
replaced in severe situations
Electrolyte
has been
improperly
added to the
battery
- In case of high intensity:
1. Electrolyte density is not
less than 1.300g/cm3 after
charging
2. Battery static voltage is
higher
3. Initial capacity is good, but
reduced after a period of use
4. Electrolyte is turbid
- Low density:
1. Electrolyte density is still
lower than the speci
fi
ed
value after charging
2. Battery capacity is low
- Adding impure liquid:
1. Battery capacity is low
2. Electrolyte is turbid and of
abnormal color
3. Battery with severe self-
discharge
1. Initial adding of electrolyte
with excessive high or low
density
2. Liquid level reduces, adding
errors, failed to add pure water
in accordance with provisions,
but mistakenly adding dilute
acid
3. Initial adding of liquid is
impure (containing impurities
and with odor)
1. Replace the battery
electrolyte
2. Battery needs to be
replaced in severe situations
Summary of Contents for CQD16
Page 1: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 2: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 15: ...1 1 1 INFORMATION SPECIFICATIONS...
Page 16: ...2 NOTE...
Page 22: ...REV 07 2016 INFORMATION SPECIFICATIONS 1 8...
Page 23: ...9 2 2 MAINTENANCE...
Page 24: ...10 NOTE...
Page 34: ...20 REV 07 2016 MAINTENANCE 2...
Page 35: ...21 3 3 STRUCTURE FUNCTIONS...
Page 36: ...22 NOTE...
Page 44: ...30 REV 07 2016 STRUCTURE FUNCTIONS 3...
Page 45: ...31 4 4 CHASSIS SYSTEM...
Page 46: ...32 NOTE...
Page 53: ...39 5 5 DRIVE SYSTEM...
Page 54: ...40 NOTE...
Page 69: ...55 6 6 OPERATING SYSTEM...
Page 70: ...56 NOTE...
Page 85: ...71 7 7 HYDRAULIC SYSTEM...
Page 86: ...72 NOTE...
Page 88: ...74 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram RVF NRVF...
Page 89: ...75 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 2 Hydraulic Schematic Diagram RV NRV...
Page 106: ...92 REV 07 2016 HYDRAULIC SYSTEM 7...
Page 107: ...93 8 8 ELECTRICAL SYSTEM...
Page 108: ...94 NOTE...
Page 176: ...REV 07 2016 ELECTRICAL SYSYTEM 8 162 8 19 Wiring Harness and Connectors RVF NRVF...
Page 177: ...REV 07 2016 ELECTRICAL SYSYTEM 8 163 8 20 Wiring Harness and Connectors RV NRV...
Page 178: ...REV 07 2016 ELECTRICAL SYSYTEM 8 164...
Page 179: ...165 9 9 TROUBLESHOOTING...
Page 180: ...166 NOTE...
Page 186: ...REV 07 2016 TROUBLESHOOTING 9 172...
Page 187: ...173 APPENDIX...
Page 188: ...174 NOTE...
Page 189: ...175 A A SERVICE MANUAL MAST...
Page 190: ...176 NOTE...
Page 203: ...189 REV 07 2016 SERVICE MANUAL MAST A...
Page 204: ...190 REV 07 2016 SERVICE MANUAL MAST A...
Page 216: ...202 REV 07 2016 SERVICE MANUAL MAST A...
Page 217: ...203 REV 07 2016 SERVICE MANUAL MAST A...
Page 229: ...215 REV 07 2016 SERVICE MANUAL MAST A...
Page 230: ...216 REV 07 2016 SERVICE MANUAL MAST A...
Page 239: ...225 B B SERVICE MANUAL BATTERY...
Page 240: ...226 NOTE...
Page 249: ...235 C C SCHEDULE...
Page 250: ...236 NOTE...