234
REV. 07/2016
SERVICE MANUAL - BATTERY
B
B2-2.3 Charging
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When charging, only DC can be used. Con-
nect the battery with proper charger for
specification and size to avoid overload of
circuit and interface, and to avoid electrolyte
foaming, leading to swollen battery;
The charger purchased separately must be
checked by the after-sales service depart-
ment of our company before it can be used;
When connecting the battery with the charg-
er, the circuit switch should be at “OFF”
position, make sure the connection is correct.
It is prohibited to connect the battery with live
charger.
Before charging the battery, the charging spa-
ce should be ensured with good ventilation
without open flames and combustibles;
when the temperature of electrolyte exceeds
40 degrees during charging, reduce the
current or take physical cooling measures,
the charging must be stopped when the
temperature reaches 45 degrees;
When the battery voltage remains constant
(for more than 2 hours), and the load voltage
of the battery is within the specified range
between 20.8V~24.4V, it indicates that the
charging is completed.
Daily Maintenance
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Compared to lead-acid batteries, mainten-
ance-free battery eliminates the maintenance
to electrolyte.
B2-3 Maintenance & Care
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Charge the discharged battery;
Visual inspection for excessive dirtiness and
mechanical damage after the charging.
Supplementary Charging
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If the vehicle is not used for more than two
months, supplementary charging must be car-
ried out to the battery to prevent permanent
battery damage;
Charging method is in accordance with the
requirements of normal charging.
How to tell if the battery is normal?
General diagnostic method for the quality of
battery is to fully charge the battery with good
charger, and then measure the load voltage with
a multimeter to check if the voltage is between
20.8V~24.4V.
Summary of Contents for CQD16
Page 1: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 2: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 15: ...1 1 1 INFORMATION SPECIFICATIONS...
Page 16: ...2 NOTE...
Page 22: ...REV 07 2016 INFORMATION SPECIFICATIONS 1 8...
Page 23: ...9 2 2 MAINTENANCE...
Page 24: ...10 NOTE...
Page 34: ...20 REV 07 2016 MAINTENANCE 2...
Page 35: ...21 3 3 STRUCTURE FUNCTIONS...
Page 36: ...22 NOTE...
Page 44: ...30 REV 07 2016 STRUCTURE FUNCTIONS 3...
Page 45: ...31 4 4 CHASSIS SYSTEM...
Page 46: ...32 NOTE...
Page 53: ...39 5 5 DRIVE SYSTEM...
Page 54: ...40 NOTE...
Page 69: ...55 6 6 OPERATING SYSTEM...
Page 70: ...56 NOTE...
Page 85: ...71 7 7 HYDRAULIC SYSTEM...
Page 86: ...72 NOTE...
Page 88: ...74 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram RVF NRVF...
Page 89: ...75 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 2 Hydraulic Schematic Diagram RV NRV...
Page 106: ...92 REV 07 2016 HYDRAULIC SYSTEM 7...
Page 107: ...93 8 8 ELECTRICAL SYSTEM...
Page 108: ...94 NOTE...
Page 176: ...REV 07 2016 ELECTRICAL SYSYTEM 8 162 8 19 Wiring Harness and Connectors RVF NRVF...
Page 177: ...REV 07 2016 ELECTRICAL SYSYTEM 8 163 8 20 Wiring Harness and Connectors RV NRV...
Page 178: ...REV 07 2016 ELECTRICAL SYSYTEM 8 164...
Page 179: ...165 9 9 TROUBLESHOOTING...
Page 180: ...166 NOTE...
Page 186: ...REV 07 2016 TROUBLESHOOTING 9 172...
Page 187: ...173 APPENDIX...
Page 188: ...174 NOTE...
Page 189: ...175 A A SERVICE MANUAL MAST...
Page 190: ...176 NOTE...
Page 203: ...189 REV 07 2016 SERVICE MANUAL MAST A...
Page 204: ...190 REV 07 2016 SERVICE MANUAL MAST A...
Page 216: ...202 REV 07 2016 SERVICE MANUAL MAST A...
Page 217: ...203 REV 07 2016 SERVICE MANUAL MAST A...
Page 229: ...215 REV 07 2016 SERVICE MANUAL MAST A...
Page 230: ...216 REV 07 2016 SERVICE MANUAL MAST A...
Page 239: ...225 B B SERVICE MANUAL BATTERY...
Page 240: ...226 NOTE...
Page 249: ...235 C C SCHEDULE...
Page 250: ...236 NOTE...