OPERATOR'S MANUAL
LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK)
506-23, 509-23, 512-26
EN - 9831/5000 ISSUE 2 - 03/2018
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE
Page 1: ...OPERATOR S MANUAL LOADALL ROUGH TERRAIN VARIABLE REACH TRUCK 506 23 509 23 512 26 EN 9831 5000 ISSUE 2 03 2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
Page 2: ...anual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operator s Manual or if there is anything on the machine you do not understa...
Page 3: ...9831 5000 2 Notes Find manuals at https best manuals com...
Page 4: ...nce 7 Description General 8 Intended Use 8 Log Moving Object Handling 8 Optional Equipment and Attachments 8 Danger Zone 8 Main Component Locations 9 Product and Component Identification Machine 10 En...
Page 5: ...f Window Wiper 29 Auxiliary Hydraulic Circuit 29 ECO Power 29 Auto 2WD 30 Operation Introduction General 31 Operating Safety General 32 Worksite Safety 34 Risk Assessment 35 Walk Around Inspection Gen...
Page 6: ...e Lever 72 Gear Lever 76 Steer Mode Control 82 Transmission Mode 82 Instruments Instrument Panel 83 Getting the Machine Moving General 105 Slopes General 108 Driving on Slopes 108 Working on Slopes 10...
Page 7: ...eral 157 Transporting the Machine General 159 Loading the Machine onto the Transporting Vehicle Trailer 159 Operating Environment General 162 Operating in Low Temperatures 162 Operating in High Temper...
Page 8: ...ral 207 Fluids and Lubricants 208 Maintenance Schedules General 212 How to Use the Maintenance Schedules 212 Maintenance Intervals 212 Pre start Cold Checks Service Points and Fluid Levels 212 Functio...
Page 9: ...249 Dust Valve 250 Fuel System General 251 Tank 251 Fuel Filter 252 Water Separator 253 Cooling System General 254 Coolant 254 Cooling Pack 254 Brakes General 256 Park Brake 257 Service Brake 258 Gear...
Page 10: ...d Performance 283 Towing Weights 286 Fluids Lubricants and Capacities General 288 Fuel 289 Diesel Exhaust Fluid DEF 292 Coolant 294 Torque Values General 295 Electrical System General 296 Fuses 296 Re...
Page 11: ...VAC Heating Ventilation Air Conditioning ISO International Organization for Standardization LCD Liquid Crystal Display LED Light Emitting Diode LLMC Longitudinal Load Moment Control LLMI Longitudinal...
Page 12: ...eriously injured The general and specific warnings in this section are repeated throughout the manual Read all the safety statements regularly so you do not forget them Remember that the best operator...
Page 13: ...ross References In this manual cross references are made by presenting the subject title in blue electronic copy only The number of the page upon which the subject begins is indicated within the brack...
Page 14: ...ntil you are sure that you and those around you will be safe If you are not sure of anything about the machine or the work ask someone who knows Do not assume anything Remember Be careful Be alert Be...
Page 15: ...can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Phones Switch off your...
Page 16: ...otective Equipment PPE Do not wear loose clothing or jewellery that can get caught on controls or moving parts Wear protective clothing and personal safety equipment issued or called for by the job co...
Page 17: ...Notes 6 9831 5000 2 6...
Page 18: ...and some of its components may bear approval numbers and marking s and may have been supplied with a Declaration Certificate of Conformity These marking s and documents are relevant only for the coun...
Page 19: ...unless sufficient log protection is installed You could cause serious injury to yourself and damage to the machine For more information contact your JCB dealer Optional Equipment and Attachments A wi...
Page 20: ...00 2 9 Main Component Locations Figure 3 A B D C E F A Lift arm B Carriage C Battery D ROPS Roll Over Protective Structure FOPS Falling Object Protective Structure cab E Hydraulic tow hitch Agricultur...
Page 21: ...entification plate will be wrong Either get a replacement identification plate from your JCB Dealer or simply remove the old number This will prevent the wrong unit number being quoted when replacemen...
Page 22: ...peed PS760 M 4 Speed SS700 N 4 Speed PS750 40KPH Table 6 Digit 9 Random check letter The check letter is used to verify the authenticity of a machine s PIN Table 7 Digit 10 Year of manufacture H 2017...
Page 23: ...rcooled electronic common rail fuel injection Tier 4F 55 kW DJ 4 8 L turbocharged and aftercooled electronic common rail fuel injection Tier 4F SL 4 4 L turbocharged and aftercooled electronic common...
Page 24: ...number stamped on a data plate label as shown To view the front axle data plate remove the cover The plate will be visible through hole Figure 6 Front axle A B A Cover B Data plate front axle Figure...
Page 25: ...Product and Component Identification 14 9831 5000 2 14 Figure 8 Front axle A A Data plate front axle Figure 9 Rear axle B B Data plate rear axle Gearbox The gearbox has a serial number stamped on a da...
Page 26: ...do not wear the seat belt you could be thrown off the machine and crushed You must wear a seat belt when using the machine Fasten the seat belt before starting the engine FOPS Data Plate WARNING Do n...
Page 27: ...Protection Offered by the Cab Definition of Category 1 The Cab meets the requirements defined in EN 15695 1 This means that the air delivery and filtration system does not provide a specified level o...
Page 28: ...personal protective equipment outside the cab Bring the wire harness of the remote spray control box into the tractor cab Remove the outside air delivery cab filter after the spraying operation and s...
Page 29: ...m when reading the safety labels Do not over stretch or put yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the safety label then refer to Safety...
Page 30: ...maintenance work Refer to Maintenance Section in the Operator s Manual 1 F 332 G7379 Pressure hazard Read Operator s Manual 1 G 817 70004 Warning Burns to fingers and hands Stay a safe distance away 1...
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