REV. 05/2020
ELECTRICAL SYSTEM
9
148
Error Message
Possible cause
Fault elimination
Error
Error text
204
BRAKE RUN
OUT
The CPOT BRAKE input read
by the microcontroller is at its
maximum value without the hand-
brake request.
Check the mechanical calibration
and the functionality of the brake
potentiometer. If the alarm is still
present, replace the logic board.
0
Reload HM from
MDI
The hour-meter of the controller is
transferred and recorded on the
hour-meter of the standard MDI.
65
MOTOR
TEMPERAT.
This warning occurs when the
temperature sensor is open (if
digital) or if it has overtaken the
MAX MOTOR TEMP threshold (if
analog).
- Check the temperature read
by the thermal sensor inside
the motor through the MOTOR
TEMPERATURE reading in the
TESTER function.
- Check the sensor ohmic value
and the sensor wiring.
- If the sensor is OK, improve the
cooling of the motor.
- If the warning is present when
the motor is cool, replace the
controller.
178
MOTOR TEMP.
STOP
The temperature sensor has
overtaken the STOP MOTOR
TEMP. threshold
- Check the temperature read
by the thermal sensor inside
the motor through the MOTOR
TEMPERATURE reading in the
TESTER function.
- Check the sensor ohmic value
and the sensor wiring.
- If the sensor is OK, improve the
cooling of the motor.
- If the warning is present when
the motor is cool, replace the
controller.
218
SENS MOT
TEMP
KO
The output of the motor thermal
sensor is out of range.
- Check if the resistance of
the sensor is what expected
measuring its resistance.
- Check the wiring.
- If the problem is not solved,
replace the logic board.
205
EPS RELAY
OPEN
The controller receives from
EPS information about the safety
contacts being open.
Verify the EPS functionality.
Summary of Contents for CPD30L1-B
Page 1: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 2: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 13: ...1 1 1 INFORMATION SPECIFICATIONS ...
Page 14: ...2 NOTE ...
Page 20: ...REV 05 2020 INFORMATION SPECIFICATIONS 1 8 ...
Page 21: ...9 2 2 MAINTENANCE ...
Page 22: ...10 NOTE ...
Page 31: ...19 3 3 STRUCTURE FUNCTIONS ...
Page 32: ...20 NOTE ...
Page 39: ...27 4 4 CHASSIS SYSTEM ...
Page 40: ...28 NOTE ...
Page 46: ...34 REV 05 2020 CHASSIS SYSTEM 4 ...
Page 47: ...35 5 5 DRIVE SYSTEM ...
Page 48: ...36 NOTE ...
Page 49: ...37 REV 05 2020 DRIVE SYSTEM 5 Drive System No Name 1 Drive Wheel 2 Gearbox 3 Drive Motor ...
Page 55: ...43 REV 05 2020 DRIVE SYSTEM 5 For CPD30 35L1 S see Fig3131 20012SM ...
Page 61: ...49 6 6 OPERATING SYSTEM ...
Page 62: ...50 NOTE ...
Page 68: ...56 REV 05 2020 OPERATING SYSTEM 6 For CPD30 35L1 S Fig3131 30008SM ...
Page 80: ...68 REV 05 2020 OPERATING SYSTEM 6 ...
Page 81: ...69 7 7 HYDRAULIC SYSTEM ...
Page 82: ...70 NOTE ...
Page 84: ...72 REV 05 2020 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Page 89: ...77 REV 05 2020 HYDRAULIC SYSTEM 7 ...
Page 101: ...89 8 8 STEERING SYSTEM ...
Page 102: ...90 NOTE ...
Page 107: ...REV 05 2020 STEERING SYSYTEM 8 95 ...
Page 109: ...97 9 9 ELECTRICAL SYSTEM ...
Page 110: ...98 NOTE ...
Page 183: ...REV 05 2020 ELECTRICAL SYSTEM 9 171 9 13 Electrical Schematic Diagrams CPD30 35L1 B ...
Page 185: ...REV 05 2020 ELECTRICAL SYSTEM 9 173 9 15 Wiring Harness and Connectors CPD30 35L1 B ...
Page 186: ...REV 05 2020 ELECTRICAL SYSTEM 9 174 9 16 Wiring Harness and Connectors CPD30 35L1 S ...
Page 187: ...175 10 10 TROUBLESHOOTING ...
Page 188: ...176 NOTE ...
Page 194: ...REV 05 2020 TROUBLESHOOTING 10 182 ...
Page 195: ...183 APPENDIX ...
Page 196: ...184 NOTE ...
Page 197: ...185 A A SERVICE MANUAL MAST ...
Page 198: ...186 NOTE ...
Page 213: ...201 REV 05 2020 SERVICE MANUAL MAST A ...
Page 220: ...208 REV 05 2020 SERVICE MANUAL MAST A ...
Page 226: ...214 REV 05 2020 SERVICE MANUAL MAST A ...
Page 227: ...215 B B SERVICE MANUAL BATTERY ...
Page 228: ...216 NOTE ...
Page 232: ...220 C C SCHEDULE ...
Page 233: ...221 ...
Page 235: ......