REV. 05/2020
ELECTRICAL SYSTEM
9
141
Error Message
Possible cause
Fault elimination
Error
Error text
175
SPEED FB.
ERROR
This alarm occurs if the absolute
position sensor is used also for
speed estimation. If signaled, it
means that the controller measured
that the engine was moving too
quick.
- Check that the sensor used
is compatible with the software
release.
- Check the sensor mechanical
installation and if it works properly.
- Also the electromagnetic noise
on the sensor can be a cause for
the alarm.
- If no problem is found on the
motor or on the speed sensor, the
problem is inside the controller, it
is necessary to replace the logic
board.
82
ENCODER
ERROR
This fault occurs in the following
conditions: the frequency supplied
to the motor is higher than 40 Hz
and the signal feedback from the
encoder has a jump higher than 40
Hz in few tens of milliseconds. This
condition is related to an encoder
failure.
- Check the electrical and the
mechanical functionality of the
encoder and the wires crimping.
- Check the mechanical installation
of the encoder, if the encoder slips
inside its housing it will raise this
alarm.
- Also the electromagnetic noise
on the sensor can be the cause
for the alarm. In these cases try to
replace the encoder.
- If the problem is still present after
replacing the encoder, the failure
is in the controller.
181
WRONG ENC
SET
Mismatch between “ENCODER
PULSES 1” parameter and
“ENCODER PULSES 2” parameter
Set the two parameters with the
same value, according to the
adopted encoder.
195
POS. EB.
SHORTED
The DC-link voltage drops to zero
when a high-side MOSFET is
turned on.
- Check that motor phases are
correctly connected.
- Check that there is no dispersion
to ground for every motor phases.
- In case the problem is not solved,
replace the controller.
Summary of Contents for CPD30L1-B
Page 1: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 2: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 13: ...1 1 1 INFORMATION SPECIFICATIONS ...
Page 14: ...2 NOTE ...
Page 20: ...REV 05 2020 INFORMATION SPECIFICATIONS 1 8 ...
Page 21: ...9 2 2 MAINTENANCE ...
Page 22: ...10 NOTE ...
Page 31: ...19 3 3 STRUCTURE FUNCTIONS ...
Page 32: ...20 NOTE ...
Page 39: ...27 4 4 CHASSIS SYSTEM ...
Page 40: ...28 NOTE ...
Page 46: ...34 REV 05 2020 CHASSIS SYSTEM 4 ...
Page 47: ...35 5 5 DRIVE SYSTEM ...
Page 48: ...36 NOTE ...
Page 49: ...37 REV 05 2020 DRIVE SYSTEM 5 Drive System No Name 1 Drive Wheel 2 Gearbox 3 Drive Motor ...
Page 55: ...43 REV 05 2020 DRIVE SYSTEM 5 For CPD30 35L1 S see Fig3131 20012SM ...
Page 61: ...49 6 6 OPERATING SYSTEM ...
Page 62: ...50 NOTE ...
Page 68: ...56 REV 05 2020 OPERATING SYSTEM 6 For CPD30 35L1 S Fig3131 30008SM ...
Page 80: ...68 REV 05 2020 OPERATING SYSTEM 6 ...
Page 81: ...69 7 7 HYDRAULIC SYSTEM ...
Page 82: ...70 NOTE ...
Page 84: ...72 REV 05 2020 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Page 89: ...77 REV 05 2020 HYDRAULIC SYSTEM 7 ...
Page 101: ...89 8 8 STEERING SYSTEM ...
Page 102: ...90 NOTE ...
Page 107: ...REV 05 2020 STEERING SYSYTEM 8 95 ...
Page 109: ...97 9 9 ELECTRICAL SYSTEM ...
Page 110: ...98 NOTE ...
Page 183: ...REV 05 2020 ELECTRICAL SYSTEM 9 171 9 13 Electrical Schematic Diagrams CPD30 35L1 B ...
Page 185: ...REV 05 2020 ELECTRICAL SYSTEM 9 173 9 15 Wiring Harness and Connectors CPD30 35L1 B ...
Page 186: ...REV 05 2020 ELECTRICAL SYSTEM 9 174 9 16 Wiring Harness and Connectors CPD30 35L1 S ...
Page 187: ...175 10 10 TROUBLESHOOTING ...
Page 188: ...176 NOTE ...
Page 194: ...REV 05 2020 TROUBLESHOOTING 10 182 ...
Page 195: ...183 APPENDIX ...
Page 196: ...184 NOTE ...
Page 197: ...185 A A SERVICE MANUAL MAST ...
Page 198: ...186 NOTE ...
Page 213: ...201 REV 05 2020 SERVICE MANUAL MAST A ...
Page 220: ...208 REV 05 2020 SERVICE MANUAL MAST A ...
Page 226: ...214 REV 05 2020 SERVICE MANUAL MAST A ...
Page 227: ...215 B B SERVICE MANUAL BATTERY ...
Page 228: ...216 NOTE ...
Page 232: ...220 C C SCHEDULE ...
Page 233: ...221 ...
Page 235: ......