REV. 05/2020
ELECTRICAL SYSTEM
9
139
Error Message
Possible cause
Fault elimination
Error
Error text
60
CAPACITOR
CHARGE
When the key is switched on, the
inverter tries to charge the power
capacitors through the series of
a PTC and a power resistance,
checking if the capacitors are
charged within a certain timeout. If
the capacitor voltage results less
than 20% of the nominal battery
voltage, the alarm is raised and the
main contactor is not closed.
- Check if an external load in
parallel to the capacitor bank,
which sinks current from the
capacitors-charging circuit, thus
preventing the caps from charging
well. Check if a lamp or a dc/dc
converter or an auxiliary load is
placed in parallel to the capacitor
bank.
- The charging resistance or PTC
may be broken. Insert a power
resistance across line-contactor
power terminals; if the alarm
disappears, it means that the
charging resistance is damaged.
- The charging circuit has a failure
or there is a problem in the power
section.
Replace the controller.
185
TILLER ERROR
Input mismatch between Hard&Soft
input (A11) and tiller/seat input (A6):
the two inputs are activated at the
same time.
- Check if there are wrong
connections in the external wiring.
- Using the TESTER function,
verify that inputs are in accordance
with the actual state of the external
switches.
- Check if there is a short circuit
between A11 and A6.
- In case no failures/problems
have been found, the problem is
in the controller, which has to be
replaced.
248
NO CAN MSG.
This fault is signaled when there
is no communication with the
supervisor uC.
This type of fault is not related to
external components; replace the
logic board.
210
WRONG RAM
MEM.
The algorithm implemented to
check the main RAM registers
finds wrong contents: the register
is “dirty”. This alarm inhibits the
machine operations.
Try to switch the key off and
then on again, if the alarm is still
present replace the logic board.
74
DRIVER
SHORTED
The driver of the LC coil is shorted.
- Check if there is a short or a low
impedance pull-down between
NLC (A16 (A36) and –BATT.
- The driver circuit is damaged;
replace the logic board.
Summary of Contents for CPD30L1-B
Page 1: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 2: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 13: ...1 1 1 INFORMATION SPECIFICATIONS ...
Page 14: ...2 NOTE ...
Page 20: ...REV 05 2020 INFORMATION SPECIFICATIONS 1 8 ...
Page 21: ...9 2 2 MAINTENANCE ...
Page 22: ...10 NOTE ...
Page 31: ...19 3 3 STRUCTURE FUNCTIONS ...
Page 32: ...20 NOTE ...
Page 39: ...27 4 4 CHASSIS SYSTEM ...
Page 40: ...28 NOTE ...
Page 46: ...34 REV 05 2020 CHASSIS SYSTEM 4 ...
Page 47: ...35 5 5 DRIVE SYSTEM ...
Page 48: ...36 NOTE ...
Page 49: ...37 REV 05 2020 DRIVE SYSTEM 5 Drive System No Name 1 Drive Wheel 2 Gearbox 3 Drive Motor ...
Page 55: ...43 REV 05 2020 DRIVE SYSTEM 5 For CPD30 35L1 S see Fig3131 20012SM ...
Page 61: ...49 6 6 OPERATING SYSTEM ...
Page 62: ...50 NOTE ...
Page 68: ...56 REV 05 2020 OPERATING SYSTEM 6 For CPD30 35L1 S Fig3131 30008SM ...
Page 80: ...68 REV 05 2020 OPERATING SYSTEM 6 ...
Page 81: ...69 7 7 HYDRAULIC SYSTEM ...
Page 82: ...70 NOTE ...
Page 84: ...72 REV 05 2020 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Page 89: ...77 REV 05 2020 HYDRAULIC SYSTEM 7 ...
Page 101: ...89 8 8 STEERING SYSTEM ...
Page 102: ...90 NOTE ...
Page 107: ...REV 05 2020 STEERING SYSYTEM 8 95 ...
Page 109: ...97 9 9 ELECTRICAL SYSTEM ...
Page 110: ...98 NOTE ...
Page 183: ...REV 05 2020 ELECTRICAL SYSTEM 9 171 9 13 Electrical Schematic Diagrams CPD30 35L1 B ...
Page 185: ...REV 05 2020 ELECTRICAL SYSTEM 9 173 9 15 Wiring Harness and Connectors CPD30 35L1 B ...
Page 186: ...REV 05 2020 ELECTRICAL SYSTEM 9 174 9 16 Wiring Harness and Connectors CPD30 35L1 S ...
Page 187: ...175 10 10 TROUBLESHOOTING ...
Page 188: ...176 NOTE ...
Page 194: ...REV 05 2020 TROUBLESHOOTING 10 182 ...
Page 195: ...183 APPENDIX ...
Page 196: ...184 NOTE ...
Page 197: ...185 A A SERVICE MANUAL MAST ...
Page 198: ...186 NOTE ...
Page 213: ...201 REV 05 2020 SERVICE MANUAL MAST A ...
Page 220: ...208 REV 05 2020 SERVICE MANUAL MAST A ...
Page 226: ...214 REV 05 2020 SERVICE MANUAL MAST A ...
Page 227: ...215 B B SERVICE MANUAL BATTERY ...
Page 228: ...216 NOTE ...
Page 232: ...220 C C SCHEDULE ...
Page 233: ...221 ...
Page 235: ......