REV. 05/2020
ELECTRICAL SYSTEM
9
138
Error Message
Possible cause
Fault elimination
Error
Error text
170
WRONG KEY
VOLT.
The measured key voltage is not
the right one for the inverter.
- Check if the SET KEY VOLTAGE
parameter in the ADJUSTMENT
list is set in accordance with the
key voltage.
- Check if the key voltage is ok
using a voltmeter, if not check the
wiring.
- In case the problem is not solved,
replace the logic board.
251
WRONG SET
BAT
At start-up, the controller checks the
battery voltage (measured at key
input) and it verifies that it is out of
a ±20% range around the nominal
value.
- Check that the SET BATTERY
parameter in the ADJUSTMENT
list matches the battery nominal
voltage.
- Through the TESTER function,
check that the KEY VOLTAGE
reading shows the same value as
the key voltage measured with a
voltmeter on pin A1. If it does not
match, then modify the ADJUST
BATTERY parameter according to
the value read by the voltmeter.
- Replace the battery.
196
MOT.PHASE
SH.36
MOT.PHASE
SH.37
MOT.PHASE
SH.38
Short circuit between two motor
phases. The number that follows
the alarm identifies where the short
circuit is located:
- 36 U – V short circuit
- 37 U – W short circuit
- 38 V – W short circuit
- Verify the motor phases
connection on the motor side
- Verify the motor phases
connection on the inverter side
- Check the motor power cables.
- Replace the controller.
- If the alarm does not disappear,
the problem is in the motor.
Replace it.
53
STBY I HIGH
In standby, the sensor detects a
current value different from zero.
The current sensor or the current
feedback circuit is damaged.
Replace the controller.
180
OVERLOAD
The motor current has overcome
the limit fixed by hardware.
Reset the alarm by switching key
off and on again.
If the alarm condition occurs again,
ask for assistance to your dealer
technician. The fault condition
could be affected by wrong
adjustments of motor parameters.
Summary of Contents for CPD30L1-B
Page 1: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 2: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 13: ...1 1 1 INFORMATION SPECIFICATIONS ...
Page 14: ...2 NOTE ...
Page 20: ...REV 05 2020 INFORMATION SPECIFICATIONS 1 8 ...
Page 21: ...9 2 2 MAINTENANCE ...
Page 22: ...10 NOTE ...
Page 31: ...19 3 3 STRUCTURE FUNCTIONS ...
Page 32: ...20 NOTE ...
Page 39: ...27 4 4 CHASSIS SYSTEM ...
Page 40: ...28 NOTE ...
Page 46: ...34 REV 05 2020 CHASSIS SYSTEM 4 ...
Page 47: ...35 5 5 DRIVE SYSTEM ...
Page 48: ...36 NOTE ...
Page 49: ...37 REV 05 2020 DRIVE SYSTEM 5 Drive System No Name 1 Drive Wheel 2 Gearbox 3 Drive Motor ...
Page 55: ...43 REV 05 2020 DRIVE SYSTEM 5 For CPD30 35L1 S see Fig3131 20012SM ...
Page 61: ...49 6 6 OPERATING SYSTEM ...
Page 62: ...50 NOTE ...
Page 68: ...56 REV 05 2020 OPERATING SYSTEM 6 For CPD30 35L1 S Fig3131 30008SM ...
Page 80: ...68 REV 05 2020 OPERATING SYSTEM 6 ...
Page 81: ...69 7 7 HYDRAULIC SYSTEM ...
Page 82: ...70 NOTE ...
Page 84: ...72 REV 05 2020 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Page 89: ...77 REV 05 2020 HYDRAULIC SYSTEM 7 ...
Page 101: ...89 8 8 STEERING SYSTEM ...
Page 102: ...90 NOTE ...
Page 107: ...REV 05 2020 STEERING SYSYTEM 8 95 ...
Page 109: ...97 9 9 ELECTRICAL SYSTEM ...
Page 110: ...98 NOTE ...
Page 183: ...REV 05 2020 ELECTRICAL SYSTEM 9 171 9 13 Electrical Schematic Diagrams CPD30 35L1 B ...
Page 185: ...REV 05 2020 ELECTRICAL SYSTEM 9 173 9 15 Wiring Harness and Connectors CPD30 35L1 B ...
Page 186: ...REV 05 2020 ELECTRICAL SYSTEM 9 174 9 16 Wiring Harness and Connectors CPD30 35L1 S ...
Page 187: ...175 10 10 TROUBLESHOOTING ...
Page 188: ...176 NOTE ...
Page 194: ...REV 05 2020 TROUBLESHOOTING 10 182 ...
Page 195: ...183 APPENDIX ...
Page 196: ...184 NOTE ...
Page 197: ...185 A A SERVICE MANUAL MAST ...
Page 198: ...186 NOTE ...
Page 213: ...201 REV 05 2020 SERVICE MANUAL MAST A ...
Page 220: ...208 REV 05 2020 SERVICE MANUAL MAST A ...
Page 226: ...214 REV 05 2020 SERVICE MANUAL MAST A ...
Page 227: ...215 B B SERVICE MANUAL BATTERY ...
Page 228: ...216 NOTE ...
Page 232: ...220 C C SCHEDULE ...
Page 233: ...221 ...
Page 235: ......