REV. 05/2020
ELECTRICAL SYSTEM
9
136
Error Message
Possible cause
Fault elimination
Error
Error text
31
VMN HIGH
Cause1:
Before switching the LC on, the
software checks the power bridge:
it turns on alternatively the low-side
power MOSFETs and expects the
phase voltages decrease down to
-BATT. If the phase voltages are
higher than 10% of the nominal
battery voltage, this alarm occurs.
Cause2:
This alarm may also occur when the
start-up diagnosis has succeeded
and so the LC has been closed. In
this condition, the phase voltages
are expected to be lower than half
the battery voltage. If one of them
is higher than that value, this alarm
occurs.
- If the problem occurs at start-up
(the LC does not close), check:
o motor internal connections
(ohmic continuity);
o motor power cables connections;
o if the motor connections are OK,
the problem is inside the controller.
Replace it.
- If the alarm occurs while the
motor is running, check:
o motor connections;
o that the LC power contact closes
properly, with a good contact;
o if no problem is found, the
problem is inside the controller.
Replace it.
30
VMN LOW
Cause1:
Start-up test. Before switching the
LC on, the software checks the
power bridge:
it turns on alternatively the high-
side power MOSFETs and expects
the phase voltages increase toward
the positive rail value. If one phase
voltage is below 66% of the rail
voltage, this alarm occurs.
Cause2:
Motor running test. When the motor
is running, the power bridge is on
and the motor voltage feedback
tested; if it is lower than expected
value (a range of values is
considered), the controller enters in
fault state.
- If the problem occurs at start
up (the LC does not close at all),
check:
o motor internal connections
(ohmic continuity);
o motor power-cables connections;
o if the motor connections are OK,
the problem is inside the controller;
replace it.
- If the alarm occurs while the
motor is running, check:
o motor connections;
o that the LC power contact closes
properly, with a good contact;
o if no problem is found, the
problem is inside the controller.
Replace it.
227
HW FAULT
11/12/13
At each start-up the supervisor
micro-controller checks that the
hardware circuit intended to enable
and disable the LC driver (A16)
works properly.
This type of fault is not related to
external components. Replace the
logic board.
227
HW FAULT
01/02/03
At each start-up the supervisor
micro-controller checks that the
hardware circuit for enabling and
disabling of the power bridge works
properly.
This type of fault is not related to
external components. Replace the
logic board.
Summary of Contents for CPD30L1-B
Page 1: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 2: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 13: ...1 1 1 INFORMATION SPECIFICATIONS ...
Page 14: ...2 NOTE ...
Page 20: ...REV 05 2020 INFORMATION SPECIFICATIONS 1 8 ...
Page 21: ...9 2 2 MAINTENANCE ...
Page 22: ...10 NOTE ...
Page 31: ...19 3 3 STRUCTURE FUNCTIONS ...
Page 32: ...20 NOTE ...
Page 39: ...27 4 4 CHASSIS SYSTEM ...
Page 40: ...28 NOTE ...
Page 46: ...34 REV 05 2020 CHASSIS SYSTEM 4 ...
Page 47: ...35 5 5 DRIVE SYSTEM ...
Page 48: ...36 NOTE ...
Page 49: ...37 REV 05 2020 DRIVE SYSTEM 5 Drive System No Name 1 Drive Wheel 2 Gearbox 3 Drive Motor ...
Page 55: ...43 REV 05 2020 DRIVE SYSTEM 5 For CPD30 35L1 S see Fig3131 20012SM ...
Page 61: ...49 6 6 OPERATING SYSTEM ...
Page 62: ...50 NOTE ...
Page 68: ...56 REV 05 2020 OPERATING SYSTEM 6 For CPD30 35L1 S Fig3131 30008SM ...
Page 80: ...68 REV 05 2020 OPERATING SYSTEM 6 ...
Page 81: ...69 7 7 HYDRAULIC SYSTEM ...
Page 82: ...70 NOTE ...
Page 84: ...72 REV 05 2020 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Page 89: ...77 REV 05 2020 HYDRAULIC SYSTEM 7 ...
Page 101: ...89 8 8 STEERING SYSTEM ...
Page 102: ...90 NOTE ...
Page 107: ...REV 05 2020 STEERING SYSYTEM 8 95 ...
Page 109: ...97 9 9 ELECTRICAL SYSTEM ...
Page 110: ...98 NOTE ...
Page 183: ...REV 05 2020 ELECTRICAL SYSTEM 9 171 9 13 Electrical Schematic Diagrams CPD30 35L1 B ...
Page 185: ...REV 05 2020 ELECTRICAL SYSTEM 9 173 9 15 Wiring Harness and Connectors CPD30 35L1 B ...
Page 186: ...REV 05 2020 ELECTRICAL SYSTEM 9 174 9 16 Wiring Harness and Connectors CPD30 35L1 S ...
Page 187: ...175 10 10 TROUBLESHOOTING ...
Page 188: ...176 NOTE ...
Page 194: ...REV 05 2020 TROUBLESHOOTING 10 182 ...
Page 195: ...183 APPENDIX ...
Page 196: ...184 NOTE ...
Page 197: ...185 A A SERVICE MANUAL MAST ...
Page 198: ...186 NOTE ...
Page 213: ...201 REV 05 2020 SERVICE MANUAL MAST A ...
Page 220: ...208 REV 05 2020 SERVICE MANUAL MAST A ...
Page 226: ...214 REV 05 2020 SERVICE MANUAL MAST A ...
Page 227: ...215 B B SERVICE MANUAL BATTERY ...
Page 228: ...216 NOTE ...
Page 232: ...220 C C SCHEDULE ...
Page 233: ...221 ...
Page 235: ......