61
REV. 05/2020
OPERATING SYSTEM
6
-
-
-
-
Set the multimeter to ON-OFF;
Check if #2/#83 circuit (circuit between key
switch and emergency switch) is conducted;
Check if #81 circuit (circuit between emerge-
ncy switch and battery bms) is conducted;
Check if #1 circuit (circuit between emergency
switch and battery ) is conducted.
6.7 Emergency Switch
Emergency switch is used for emergency cut-off
of the power supply to all the control circuits.
6.7.1 Removal and Installation
6.7.2 Faults and Causes
1
Fault Emergency switch at pulled-out
status, the vehicle not energized
Cause
a. Emergency switch failure;
b. Emergency switch circuit not
conducted.
Checking
-
Check if the appearance of emergency switch
its wiring harness are in good condition, and
if the connectors are connected securely.
6.7.3 Checking and Testing
Testing
-
-
Check if the emergency switch circuit is con-
ducted;
Carry out ON/OFF test to emergency switch
with a multimeter:
Emergency switch in pulled-out status, circuit
conducted;
press the emergency switch, the circuit is
opened.
6.7.4 Control Circuit Troubleshooting
Control Circuit (Fig3131-30012SM)
Check if the circuit is broken by using a multi-
meter:
2
Fault Emergency switch pressed, the
vehicle still energized
Cause
a. Emergency switch failure;
b. Emergency switch shorted
(short circuit)
-
-
-
Remove the control panel; (see Section 6.6.1)
Disconnect the connections between emerge-
ncy stop switch (6, Fig3131-30014SM) and
main wiring harness;
Remove the emergency stop switch (6) from
the control panel (4).
-
Install according to the reverse order of rem-
oval.
Summary of Contents for CPD30L1-B
Page 1: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 2: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Page 13: ...1 1 1 INFORMATION SPECIFICATIONS ...
Page 14: ...2 NOTE ...
Page 20: ...REV 05 2020 INFORMATION SPECIFICATIONS 1 8 ...
Page 21: ...9 2 2 MAINTENANCE ...
Page 22: ...10 NOTE ...
Page 31: ...19 3 3 STRUCTURE FUNCTIONS ...
Page 32: ...20 NOTE ...
Page 39: ...27 4 4 CHASSIS SYSTEM ...
Page 40: ...28 NOTE ...
Page 46: ...34 REV 05 2020 CHASSIS SYSTEM 4 ...
Page 47: ...35 5 5 DRIVE SYSTEM ...
Page 48: ...36 NOTE ...
Page 49: ...37 REV 05 2020 DRIVE SYSTEM 5 Drive System No Name 1 Drive Wheel 2 Gearbox 3 Drive Motor ...
Page 55: ...43 REV 05 2020 DRIVE SYSTEM 5 For CPD30 35L1 S see Fig3131 20012SM ...
Page 61: ...49 6 6 OPERATING SYSTEM ...
Page 62: ...50 NOTE ...
Page 68: ...56 REV 05 2020 OPERATING SYSTEM 6 For CPD30 35L1 S Fig3131 30008SM ...
Page 80: ...68 REV 05 2020 OPERATING SYSTEM 6 ...
Page 81: ...69 7 7 HYDRAULIC SYSTEM ...
Page 82: ...70 NOTE ...
Page 84: ...72 REV 05 2020 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Page 89: ...77 REV 05 2020 HYDRAULIC SYSTEM 7 ...
Page 101: ...89 8 8 STEERING SYSTEM ...
Page 102: ...90 NOTE ...
Page 107: ...REV 05 2020 STEERING SYSYTEM 8 95 ...
Page 109: ...97 9 9 ELECTRICAL SYSTEM ...
Page 110: ...98 NOTE ...
Page 183: ...REV 05 2020 ELECTRICAL SYSTEM 9 171 9 13 Electrical Schematic Diagrams CPD30 35L1 B ...
Page 185: ...REV 05 2020 ELECTRICAL SYSTEM 9 173 9 15 Wiring Harness and Connectors CPD30 35L1 B ...
Page 186: ...REV 05 2020 ELECTRICAL SYSTEM 9 174 9 16 Wiring Harness and Connectors CPD30 35L1 S ...
Page 187: ...175 10 10 TROUBLESHOOTING ...
Page 188: ...176 NOTE ...
Page 194: ...REV 05 2020 TROUBLESHOOTING 10 182 ...
Page 195: ...183 APPENDIX ...
Page 196: ...184 NOTE ...
Page 197: ...185 A A SERVICE MANUAL MAST ...
Page 198: ...186 NOTE ...
Page 213: ...201 REV 05 2020 SERVICE MANUAL MAST A ...
Page 220: ...208 REV 05 2020 SERVICE MANUAL MAST A ...
Page 226: ...214 REV 05 2020 SERVICE MANUAL MAST A ...
Page 227: ...215 B B SERVICE MANUAL BATTERY ...
Page 228: ...216 NOTE ...
Page 232: ...220 C C SCHEDULE ...
Page 233: ...221 ...
Page 235: ......