Endress+Hauser Micropilot S FMR531 Operating Instructions Manual Download Page 12

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Mounting

Micropilot S FMR531 with HART/4...20 mA

E Hauser

Mounting

3.1

Quick installation guide

L00-FMR531xx-17-00-00-en-003

90°

±2°

0…2°

DN80…150

ANSI 3…6”

DN50

ANSI 2”

marker at instrument flange

T12 housing

Turn housing

Observe orientation when installing!

Installation in tank (free space):
Mark on process connector facing the nearest tank wall!

The housing can be turned in

order to simplify access to the display

and the terminal compartment

Allen key
4 mm
tighten strongly
by hand

Summary of Contents for Micropilot S FMR531

Page 1: ...BA207F 00 en 04 09 71093754 Valid as of software version V 01 03 00 amplifier V 01 03 00 communication Operating Instructions Micropilot S FMR531 Level Radar HART 4 20 mA 6 ...

Page 2: ...lay and operating elements can be found here Æ Commissioning via Display VU331 Page 43 ff In the Commissioning section you learn how to switch on the device and check the functioning Æ Commissioning via Operating Software FieldCare Page 61 ff In the Commissioning section you learn how to switch on the device and check the functioning Additional information on the operation of FieldCare can be foun...

Page 3: ...d calm surface add agitator input E see sketch input F see sketch only for bypass stilling well ok too small too big unknown manual displayed see sketch D and L are confirm or specify range suggestion 000 measured value Group selection 00 basic setup 01 safety settings 03 mounting calibr 09 display 04 linearisation 05 extended calibr 06 output 0C system parameters 092 language 0A diagnostics 0A0 p...

Page 4: ...Brief overview Micropilot S FMR531 with HART 4 20 mA 4 Endress Hauser ...

Page 5: ...29 5 Operation 30 5 1 Quick operation guide 30 5 2 Display and operating elements 32 5 3 Local operation 35 5 4 Display and acknowledging error messages 38 5 5 HART communication 39 6 Commissioning 40 6 1 Function check 40 6 2 Switching on the measuring device 40 6 3 Basic Setup 41 6 4 Basic Setup with the VU331 43 6 5 Mounting calibration with VU331 51 6 6 Basic Setup with FieldCare 61 6 7 Mounti...

Page 6: ... instructions in this manual personnel must be authorised and suitably qualified The manual must have been read and understood and the instructions followed Modifications and repairs to the device are permissible only when they are expressly approved in the manual 1 3 Operational safety Hazardous areas Measuring systems for use in hazardous environments are accompanied by separate Ex documentation...

Page 7: ... explosion hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion hazardous area Symbol used in drawings to indicate if necessary non explosion hazardous areas Devices located in safe areas still require a certificate if their outputs run into explosion hazardous areas Elect...

Page 8: ...XXXXXXXX X X X X X X PTB 00 ATEX II1 2 G EEx ia IIC T6 T3 Order No see Order Information Registration No ATEX Safety information max measuring range in tank Degree of protection measuring range max permissible temperature on the antenna ENDRESS HAUSER MICROPILOT S FMR Hersteller Producer Zert Messbereich Cert Measuring range Umgeb Environm bis to min max von from Baujahr Year of constr Zertifikat ...

Page 9: ...e EN1092 1 DIN2527 4 9 kg CQJ DN100 PN10 16 B1 316L flange EN1092 1 DIN2527 C 5 8 kg CQK DN100 PN10 16 PTFE 316L flange EN1092 1 DIN2527 5 9 kg CWJ DN150 PN10 16 B1 316L flange EN1092 1 DIN2527 C 10 6 kg CWK DN150 PN10 16 PTFE 316L flange EN1092 1 DIN2527 10 8 kg ANSI Flanges AEJ 2 150lbs RF 316 316L flange ANSI B16 5 2 4 kg AEK 2 150lbs PTFE 316 316L flange ANSI B16 5 2 5 kg ALJ 3 150lbs RF 316 3...

Page 10: ...ion 70 Weight measure approval A NMi PTB 1mm type approval F NMi witnessed initial verificat 1mm type approval G PTB witnessed initial verificat 1mm type approval R Not selected Inventory control version 3mm Y Special version 80 Additional option A Basic version S GL ABS marine certificate Y Special version FMR531 Complete product designation ...

Page 11: ...eet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EG directives Endress Hauser confirms the successful testing of the device by affixing to it the CE mark 2 ...

Page 12: ...9 90 90 9 0 2 0 2 DN80 150 ANSI 3 6 DN50 ANSI 2 marker at instrument flange T12 housing Turn housing Observe orientation when installing Installation in tank free space Mark on process connector facing the nearest tank wall The housing can be turned in order to simplify access to the display and the terminal compartment Allen key 4 mm tighten strongly by hand ...

Page 13: ...sure nothing is missing and that the scope of supply matches your order 3 2 2 Transport Caution Follow the safety instructions and transport conditions for instruments of more than 18 kg 3 2 3 Storage Pack the measuring instrument so that is protected against impacts for storage and transport The original packing material provides the optimum protection for this The permissible storage temperature...

Page 14: ... Ø Ø Ø mm inch PTFE TFM 1600 L2 b mm D mm DN 50 20 165 DN 80 20 24 220 200 DN 150 22 285 DN 100 20 220 b mm D mm 3 23 9 28 4 190 5 209 5 6 25 4 279 4 4 23 9 31 8 228 6 254 2 19 1 152 4 b mm D mm DN 80 18 185 DN 100 18 210 DN 50 16 155 DN 150 22 280 Inactive length equivalent to max nozzle height L2 100 mm 27 mm Flange for 10K Flange to JIS B2220 for 150 lbs for 300 lbs Flange Flange to ANSI B16 5 ...

Page 15: ...ee Beam angle on Page 16 It is essential that HiHi alarm is below the blocking distance BD and the safety distance SD Symmetrical installations 2 e g vacuum rings heating coils baffles etc can also interfere with the measurement Optimization options Antenna size the bigger the antenna the smaller the beam angle the less interference echoes Mapping the measurement can be optimized by means of elect...

Page 16: ...beam and can be reflected off interfering installations Beamwidth diameter W as function of antenna type beam angle α and measuring distance D Caution Make sure that only one tank wall not two tank walls is directly hit by the radar beam FMR531 L00 FMR53xxx 14 00 00 xx 003 Rod antenna Beam angle α 30 Gauge Reference height GRH recommended distance from the tank wall W 2 3 m 10 ft 0 8 m 6 m 20 ft 1...

Page 17: ... at low levels low height C Reduced accuracy has to be expected in this range If this is not acceptable we recommend positioning the zero point at a distance C see Fig above the tank bottom in these applications In principle it is possible to measure with the FMR531 up to the tip of the antenna However due to considerations regarding accuracy corrosion and build up the end of the measuring range s...

Page 18: ...range depending on product class for Micropilot S FMR531 Media group DC εr Examples A 1 4 1 9 non conducting liquids e g liquefied gas LPG For more information please contact your Endress Hauser representative B 1 9 4 non conducting liquids e g benzene oil toluene white products black products crudes bitumen asphalts C 4 10 e g concentrated acids organic solvents esters aniline alcohol acetone D 1...

Page 19: ...locking distance BD is the minimum distance form the reference point of the measurement mounting flange to the medium surface at maximum level L00 FMR531xx 15 00 00 en 001 Blocking distance BD 1 1 1 mm accuracy under reference conditions Free space Storage tank from flange 390 540 mm 15 21 ...

Page 20: ...ard installation Observe installation instructions on Page 16 Marker is aligned towards tank wall The marker is always exactly in the middle between two bolt holes in the flange The device shall not be mounted in a slant towards the tank wall After mounting the housing can be turned 350 in order to simplify access to the display and the terminal compartment In order to minimize temperature influen...

Page 21: ... 350 in order to simplify access to the display and the terminal compartment Proceed as follows to turn the housing to the required position Undo the fixing screws 1 Turn the housing 2 in the required direction Tighten up the fixing screws 1 L00 FMR531xx 17 00 00 en 004 1 2 T12 housing Allen key 4 mm tighten strongly by hand ...

Page 22: ... reflector is not part of the standard offering from Endress Hauser L00 FMR53xxx 06 00 00 en 002 Construction hints The construction serves as retroreflector such that a tank roof incline does not influence the measured value The cross sectional area shouldn t be smaller than specified in the figure above to receive and transmit enough energy The construction should be open in the bottom part to a...

Page 23: ...ge marking correctly aligned see Page 12 Have the flange screws been tightened up with the respective tightening torque Are the measuring point number and labeling correct visual check Is the measuring instrument adequately protected against rain and direct sunlight see Page 68 Optimum mounting position Positioning of the reflector on a floating roof The upper edges of the reflector have to be ali...

Page 24: ... 2 wire or 4 wire cable Only ground screening of the line 5 on sensor side Make connection see pin assignment Tighten cable gland 4 Screw off housing cover 2 Switch on power supply Before connection please note the following The power supply must be identical to the data on the nameplate 1 Switch off power supply before connecting up the device Connect Equipotential bonding to transmitter ground t...

Page 25: ...nna and the housing ground potential When you use the measuring system in hazardous areas make sure you comply with national standards and the specifications in the safety instructions XA s Make sure you use the specified cable gland Caution Connect up the Micropilot S as follows Before unscrew housing cover 2 at seperate connection room turn off the power supply Insert cable 3 through gland 4 Use...

Page 26: ...cation 250 Ω Cable entry Cable gland 2 x M20x1 5 Cable entry 2 x G or 2 x NPT Supply voltage DC voltage 16 36 VDC Power consumption Max 330 mW at 16 V max 500 mW at 24 V max 600 mW at 30 V Current consumption Max 21 mA 50 mA inrush current Communication Terminal voltage minimum maximum Power supply Standard U 20 mA 16 V 36 V Ex U 20 mA 16 V 30 V Signal Ex U 4 mA 11 5 V 30 V U 20 mA 11 5 V 30 V 1 3...

Page 27: ...tional overvoltage protector HAW262Z HAW56xZ see XA081F A Safety instructions for electrical apparatus certified for use in explosion hazardous areas Connect the external overvoltage protector and the Micropilot S transmitter to the local potential matching system Potentials shall be equalised both inside and outside the explosion hazardous area The cable connecting the overvoltage protector and t...

Page 28: ...V 352 mbar HELP SAVE dsdmdm df das asdas fa asas la Fieldcare ToF Tool Field Tool Package Fieldcare ToF Tool Field Tool Package Commubox FXA291 USB ToF Adapter FXA291 Service Adapter FXA193 RS232C power supply signal HART handheld DXR375 Commubox FXA191 RS232C or FXA195 USB PLC 1 3 2 4 5 4 20 mA Ω 250 HART 1 Copy G H I P Q R S A B C Paste Page On Page Up Delete Bksp Insert J K L T U V _ D E F Hot ...

Page 29: ...s are given in the separate documentation for applications in explosion hazardous areas 4 4 Degree of protection with open housing IP 68 NEMA 6P also ingress protection of the display IP20 NEMA 1 antenna IP 68 NEMA 6P 4 5 Post connection check After wiring the measuring instrument perform the following checks Is the terminal allocation correct see Page 24 ff Is the cable gland tight Is the housing...

Page 30: ...ected e g tank shape 002 with or b confirms selection appears in front of the selected parameter c confirms the edited value system quits Edit mode d interrupts selection system quits Edit mode a Press or to edit the first character of the e g empty calibr 005 b positions the cursor at the next character a until you have completed your input c if a symbol appears at the cursor press to accept the ...

Page 31: ...the basic setup 00 function group include e g tank shape 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the instrument is to be changed carry out the following procedure 1 Select the basic setup 00 function group 2 Select the tank shape 002 function where the existing tank shape is selected 5 1 2 Identifying the functions For simple orientation with...

Page 32: ...us area 5 2 1 Display Liquid crystal display LCD Four lines with 20 characters each Display contrast adjustable through key combination L00 FMRxxxxx 07 00 00 en 003 ENDRESS HAUSER E 3 keys snap fit red LED green LED sealing pin custody locking switch LCD liquid crystal display symbols 21dB 09C 10 00 2 305m 0 00 ENDRESS HAUSER E Headline Position indicator Main value Unit Symbol Selection list Help...

Page 33: ...icates a warning LOCK_SYMBOL This lock symbol appears when the instrument is locked i e if no input is possible COM_SYMBOL This communication symbol appears when a data transmission via e g HART is in progress Calibration to regulatory standards disturbed If the instrument is not locked or it cannot guarantee the calibration to regulatory standards the situation will be indicated on the display vi...

Page 34: ...orage The radar instrument Micropilot S continuously monitor the compliance with accuracy requirements for custody transfer measurements according to OIML R85 If the accuracy cannot be maintained a specific alarm is generated on the local display and via the digital communication see Page 33 Key s Meaning Oor V Navigate upwards in the selection list Edit numeric value within a function Sor W Navig...

Page 35: ...oup The lock is shown on the display by the symbol and can be released again either via the display or by communication Hardware lock The instrument is locked by pressing the O and S and F keys at the same time The lock is shown on the display by the symbol and can only be unlocked again via the display by pressing the O and S and F keys at the same time again It is not possible to unlock the hard...

Page 36: ...sing the O and S and F keys at the same time the user is asked to enter the unlock parameter 100 for HART devices Caution Changing certain parameters such as all sensor characteristics for example influences numerous functions of the entire measuring system particularly measuring accuracy There is no need to change these parameters under normal circumstances and consequently they are protected by ...

Page 37: ...ecific tank map is not deleted A linearisation is switched to linear although the table values are retained The table can be reactivated in the linearisation 04 function group List of functions that are affected by a reset The tank map can also be reset in the mapping 55 function of the extended calibr 005 function group 555 History Reset After mounting and aligning the equipment carry out a histo...

Page 38: ...ring error message is displayed Indicated by a flashing symbol For a description of the codes see Page 71 ff E Alarm Warning Configurable e g loss of echo level within the safety distance Indicated by a constant flashing symbol For a description of the codes see Page 71 ff 5 4 1 Error messages Error messages appear as four lines of plain text on the display In addition a unique error code is also ...

Page 39: ...Hauser FDT based Plant Asset Management Tool It can configure all intelligent field devices in your plant and supports you in managing them By using status information it also provides a simple but effective means of checking their health Supports Ethernet HART PROFIBUS FOUNDATION Fieldbus etc Operates all Endress Hauser devices Operates all third party actuators I O systems and sensors supporting...

Page 40: ...tched on for the first time the following messages appear on the display After 5 s the following message appears After 5 s the following message appears After 5 s or after you have pressed F the following message appears Select the language this message appears the first time the instrument is switched on Select the basic unit this message appears the first time the instrument is switched on The c...

Page 41: ...nce flange product L display in 0A5 in 0A6 F full calibr span level display SD safety settings BD blocking dist settings in 015 settings in 059 for bypass stilling well description see BA 217F measuring cond measuring cond pipe diameter mapping empty calibr full calibr basic setup standard mounting calibr safety settings linearisation extended calibr option first point corrects further points corr...

Page 42: ...g well was selected beforehand in the tank shape 002 function Certain functions e g starting an interference echo mapping 053 prompt you to confirm your data entries Press O or S to select YES and press F to confirm The function is now started If you do not press a key during a configurable time period function group display 09 an automatic return is made to the home position measured value displa...

Page 43: ...ngth of the bargraph corresponds to the percental value of the present measured value with regard to the span 6 4 1 Function group basic setup 00 Function tank shape 002 This function is used to select the tank shape Selection dome ceiling horizontal cyl bypass stilling well flat ceiling Typical ceiling of storage tanks a slight slope of only a few degrees can be neglected sphere L00 FMR2xxxx 14 0...

Page 44: ...SER E Media group DC εr Examples A 1 4 1 9 non conducting liquids e g liquefied gas LPG For more information please contact your Endress Hauser representative B 1 9 4 non conducting liquids e g benzene oil toluene white products black products crudes bitumen asphalts C 4 10 e g concentrated acids organic solvents esters aniline alcohol acetone D 10 conducting liquids e g aqueous solutions dilute a...

Page 45: ... calm surface or heavy conditions If however heavy conditions is selected no index values are stored We strongly recommend that in the case of rough product surfaces or rapid filling you activate the appropriate application parameters ENDRESS HAUSER E standard calm surface For all applications that do not fit into any of the following groups Storage tanks with immersion tube or bottom filling The ...

Page 46: ...nction is used to enter the distance from the flange reference point of the measurement to the minimum level zero L00 FMR2xxxx 14 00 06 en 008 Caution For dish bottoms or conical outlets the zero point should be no lower than the point at which the radar beam hits the bottom of the tank ENDRESS HAUSER E ...

Page 47: ... However due to considerations regarding corrosion and build up the end of the measuring range should not be chosen any closer than 50 mm 2 to the tip of the antenna Note If bypass or stilling well was selected in the tank shape 002 function the pipe diameter is requested in the following step Function pipe diameter 007 This function is used to enter the pipe diameter of the stilling well or bypas...

Page 48: ...al distance The following cases can occur Distance correct level correct continue with the next function check distance 051 Distance correct level incorrect Check empty calibr 005 Distance incorrect level incorrect continue with the next function check distance 051 Function check distance 051 This function triggers the mapping of interference echoes To do so the measured distance must be compared ...

Page 49: ...on The range of mapping must end 0 5 m 20 before the echo of the actual level For an empty tank do not enter E but E 0 5 m 20 If a mapping already exists it is overwriten up to the distance specified in range of mapping 052 Beyond this value the existing mapping remains unchanged Function range of mapping 052 This function displays the suggested range of mapping The reference point is always the r...

Page 50: ...incorrect Check empty calibr 005 Distance correct level incorrect continue with the next function check distance 051 Function history reset 009 By this function a history reset of the device is performed i e the correspondance table between level an index values is deleted A new correspondance table will be filled and stored after the history reset cf Page 51 Caution A history reset must be perfor...

Page 51: ...assign the phase values to the associated level values This assignment is ensured using a correspondence table index correction table The Micropilot S learns this for the specific application after installation learning period Therefore after mounting the device and after completing the basic calibration a history reset must be performed enter yes in the history reset 009 function in the basic set...

Page 52: ...er diameter input in the function group basic setup 00 to the actual values However this presupposes that the value entered in the function group basic setup 00 matches the actual pipe inner diameter accurately as possible The user defined value entered in the function group basic setup 00 can be corrected with this value Then switch on the pipe diam corr 032 function after a level change of at le...

Page 53: ...earest mm is active and is held active neg Custody mode instrument is lead sealed and accurate to the nearest mm is activated and not held e g because the signal to noise ratio is less than 5 dB refer to function echo quality 056 in the function group extended calibr 05 Caution After entering all the values and completing mounting and aligning work enter the Reset Code 555 in the function reset 0A...

Page 54: ...d measurement values it is recommended to use the semi automatic mode of the dip table to enter new data pairs In this case the first dip value should be entered immediately after the basic calibration Further linearization points should be entered only after a level change of at least 2 m cf upper figure preferred choice and a deviation between the uncorrected measurement value and the hand dip v...

Page 55: ...Make your inputs into the dip table in semi automatic mode We advise you to leave auto correction 031 activated on while you enter your inputs Caution After entering one or more points into the dip table make sure that the dip table is activated and left in the table on dip table mode Function dip table state 037 This function displays the dip table status Display table on table off table on Indic...

Page 56: ...ion of the dip table will be semi automatic The value pairs in the dip table can be read You can enter the dip value only When there are new value pairs the current uncorrected level or distance is accepted as the measured value table on The dip table is switched on table off The dip table is switched off clear table The complete dip table is deleted The table is switched off The number of free ta...

Page 57: ...alue pairs return to go to the dip table mode and table on to activate the dip table new point You can enter a new point Suggested values displayed for the measured value and dip value are the current uncorrected level or remaining fill height The new value pair can be altered without selecting the edit point parameter If the table is full you can still select this parameter In this case the numbe...

Page 58: ...ed However the number of remaining table entries is not decremented delete point The currently displayed point is deleted from the table After deletion the previous point is displayed If the table only consisted of one point before deletion then the current measured variable is displayed as a value pair return By selecting this point you return to the function dip table mode 033 next point This sc...

Page 59: ...00 00 en 004 Function recording curve 09B This function determines whether the envelope curve is read as single curve or cyclic Note If the envelope curve mode is active on the display the measured values are updated in a slower cycle time Thus it is advisable to leave the envelope curve mode after the measuring point has been optimised Note If the level of echo is very weak or there is a heavy in...

Page 60: ...tion You can use it to obtain the following information L00 FMR53xxxx 07 00 00 en 003 minimum distance of the plot maximum distance of the plot distance of evaluated echo interference echo evaluated echo is marked quality of evaluated echo empty calibr envelope curve only envelope curve and interference echo suppression map level echo map full calibr ...

Page 61: ... FieldCare and establish a connection Select the basic setup function group in the navigation bar The following display appears on the screen Basic Setup step 1 5 Status image Enter the measuring point description TAG number MicropilotS en 001 Note Each parameter that is changed must be confirmed with the RETURN key The Next button moves you to the next screen display ...

Page 62: ...ption see Page 43 medium property for a description see Page 44 process cond for a description see Page 45 MicropilotS en 002 Basic Setup step 3 5 If dome ceiling is selected in the tank shape function the following display appears on the screen empty calibr for a description see Page 46 full calibr for a description see Page 47 MicropilotS en 003 ...

Page 63: ...n see Page 46 full calibr for a description see Page 47 MicropilotS en 004 If stilling well or bypass is selected in the tank shape function the following display appears on the screen empty calibr for a description see Page 46 full calibr for a description see Page 47 Diameter of bypass stilling well for a description see Page 47 MicropilotS en 005 Note You must also specify the pipe diameter in ...

Page 64: ...age 46 full calibr for a description see Page 47 MicropilotS en 006 Basic Setup step 4 5 This step starts the tank mapping The measured distance and the current measured value are always displayed in the header A description is given on see Page 48 MicropilotS en 007 Basic Setup step 5 5 After the first installation of the device initialise the index correction table To do so set the history reset...

Page 65: ...tion of the Micropilot on Page 75 6 6 2 User specific applications operation For details of setting the parameters of user specific applications see separate documentation BA217F 00 en Description of the instrument functions for Micropilot S on the enclosed CD ROM 6 7 Mounting calibration with FieldCare To carry out the mounting calibration with FieldCare proceed as follows Start FieldCare and est...

Page 66: ...with the RETURN key The Next button moves you to the next screen display Mounting calibration step 2 2 dip table mode description see Page 55 meas v description see Page 56 dip value description see Page 57 dip table handl description see Page 57 dip table state description see Page 55 left dip t entr description see Page 56 MicropilotS en 010 ...

Page 67: ... When carrying out repairs to Ex approved devices please note the following Repairs to Ex approved devices may only be carried out by trained personnel or byEndress Hauser Service Comply with the prevailing standards national Ex area regulations safety instructions XA andcertificates Only use original spare parts from Endress Hauser When ordering a spare part please note the device designation on ...

Page 68: ...F 00 en Commubox FXA195 HART For intrinsically safe communication with ToF Tool FieldCare via the USB interface For details refer to TI404F 00 en Commubox FXA291 The Commubox FXA291 connects Endress Hauser field instruments with CDI interface Endress Hauser Common Data Interface to the USB interface of a personal computer or a notebook For details refer to TI405C 07 en Note For the following Endre...

Page 69: ...nal computer or a notebook to the following Endress Hauser instruments Cerabar S PMC71 PMP7x Deltabar S PMD7x FMD7x Deltapilot S FMB70 Gammapilot M FMG60 Levelflex M FMP4x Micropilot FMR130 FMR131 Micropilot M FMR2xx Micropilot S FMR53x FMR540 Prosonic FMU860 861 862 Prosonic M FMU4x Tank Side Monitor NRF590 with additional adapter cable For details refer to KA271F 00 a2 ...

Page 70: ...sibly defective Contact Endress Hauser Service Yes Output current 3 6 mA No Check cabling Correct the cabling Current is ok Ready Yes No Possibly defective electronics Contact Endress Hauser Service HART communication does not function Is the communication resistor installed according to the OM Install the fuse see the OM Communication ok Ready Ready ok Yes Yes No No Connect the Commubox see the O...

Page 71: ...6 download error repeat download checksum of stored data not correct restart download of data A121 electronics defect no factory calibration existant E2 PROM defective contact service W153 initialising please wait initialisation of electronics wait some seconds if warning prevails power off device and power on again A155 electronics defect hardware problem Reset if alarm prevails after reset excha...

Page 72: ...on points for channel 1 number of entered linearization points 2 correct linearisation table W621 simulation ch 1 on simulation mode is active switch off simulation mode E641 check calibr echo lost due to application conditions of built up on antenna Antenna defect check installation optimize orientation of antenna clean antenna cf OM E651 risk of overspill level in safety distance alarm will disa...

Page 73: ... Measurement in bypass or stilling well yes 1 Is bypass or stilling well selected in tank shape 2 Is the pipe diameter 007 correct 3 Pipe diameter correction 032 activated no Is offset 057 active yes 1 offset 057 correctly set no An interference echo may have been evaluated yes 1 Carry out tank mapping basic setup 2 Activate auto correction 031 No change off measured value on filling emptying L00 ...

Page 74: ...en passed through During filling emptying the measured value jumps downwards L00 FMR53xxx 19 00 00 en 004 Multiple echoes yes 1 Check the tank shape 002 e g dome ceiling or horizontal cyl 2 In the range of the blocking dist 059 there is no echo evaluation Adapt the value 3 If possible do not select central installation position see Page 15 4 Activate auto correktion 031 E 641 loss ofecho L00 FMR53...

Page 75: ... signal Proceed as follows Warning Subsequent alignment can lead to personal injury Before you unscrew or loosen the process connection make sure that the vessel is not under pressure and does not contain any injurious substances 1 It is best to empty the container so that the bottom is just covered However alignment can be carried out even if the vessel is empty 2 Optimisation is best carried out...

Page 76: ...user L00 FMRxxxxx 19 00 00 en 004 Fig 6 Vessel empty no interference echo L00 FMRxxxxx 19 00 00 en 005 Fig 7 Vessel empty interference echo obtained 7 Fix the flange or threaded boss in this position If necessary replace the seal 8 Carry out tank mapping see see Page 48 ...

Page 77: ...d Caution If the calibration seal is broken the national calibration authority should normally be informed within 24 hours Spare parts for Micropilot S FMR531 housing T12 with separate terminal compartment L00 FMR53xxx 00 00 06 en 002 ENDRESS HAUSER ENDRESS HAUSER ENDRESS HAUSER MICROPILOT FMR IP 65 Order Code Ser No Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulbur...

Page 78: ...table 20 Cover 52005936 Cover F12 T12 aluminium inspection glass seal 25 Cover for the connection compartment 518710 0020 Cover T3 T12 aluminium coated seal 30 Electronics 52009431 Electronics Ex HART HF module 35 Terminal module power unit 52005586 Terminal module 5 pole 40 Display 52005585 Display operating module VU331 Miscellaneous 52005627 Nameplate FMR53 modification It is our duty to inform...

Page 79: ... S FMR531 with HART 4 20 mA Trouble shooting Endress Hauser 79 Spare parts for rod antenna Micropilot S FMR531 L00 FMR53xxx 00 00 06 xx 001 50 Antenna assembly On request 65 Sealing kit 52005628 Sealing kit 50 65 ...

Page 80: ... must then be attached to the housing of the Micropilot S See instructions packed with nameplate Housing T12 The complete order code must be specified when ordering the replacement housing so that the correct nameplate can be delivered e g FMR531 A4VCW2AA2A You must label the nameplate yourself Caution It is not possible to convert a standard instrument into an Ex instrument by simply exchanging p...

Page 81: ...rt description of the error that occurred specify error code if possible Operating time of the instrument 9 7 Disposal In case of disposal please seperate the different components according to their material consistence 9 8 Software history 9 9 Contact addresses of Endress Hauser Contact addresses can be found on our homepage www endress com worldwide If you have any questions please do not hesita...

Page 82: ...ch ft The level is calculated based on the tank height entered In order to compensate for non linear effects like movement of the tank roof an additional correction table diptable can be entered Measuring range see Page 18 10 1 3 Output Output signal 4 20 mA with HART protocol e g for multidrop connection to the Tank Side Monitor NRF 590 this version can be operated via the PC operating software F...

Page 83: ... the tank wall only at one side No major interference reflections inside the signal beam Maximum measured error Absolute accuracy better than 1 mm Note Free space Micropilot S radar gauges typically provide accuracy of 0 5 mm 2 sigma value Depending on the respecitve national gauging regulations the admissible errors AFTER installation of the instrument on the tank are 3 mm OIML 4 mm API Proof of ...

Page 84: ...vice types can be delivered as Inventory Conctrol Versions with a reduced accuracy of 3 mm under reference conditions To these versions the calibration certificate or custody transfer type approval is NOT attached The Inventory Control Versions can be selected by choosing the option R in the order code section Custody transfer approvals on Page 9 Reaction time The reaction time depends on the para...

Page 85: ...e exceeded Electromagnetic compatibility EMC Interference Emission to EN 61326 Electrical Equipment Class B Interference Immunity to EN 61326 Annex A Industrial and NAMUR Recommendation NE 21 EMC Use a screened cable for the connection to the sensor 10 1 7 Operating conditions Process Process temperature range 40 C 200 C Process pressure limits 0 40 bar Option 64 bar Wetted parts FMR531 Dielectric...

Page 86: ...l devices for measurement control regulation and laboratory use EN 61326 Emissions equipment class B compatibility appendix A industrial area NAMUR Standards committee for measurement and control in the chemical industry API American Petroleum Institute Particularly Manual of Petroleum Measurement Stadards OIML R85 Organisation Internationale de Métrologie Légale EN 60529 Protection class of housi...

Page 87: ...Micropilot S FMR531 with HART 4 20 mA Technical data Endress Hauser 87 ...

Page 88: ...able no input level input volume customer unit dip table state customer unit check distance distance ok dist too small manual dist unknown dist too big low output limit off on back to home enter time default 100 s clear last error protocol sw no ramp min empty calibr enter value linearisation dip table meas v dip value range of mapping pres Map dist input of mapping range is displayed fixed curren...

Page 89: ...ce distance ok dist too small dist too big manual dist unknown auto correction off on offset plot settings will be added to the measured level envelope curve env curve FAC env curve cust map output current ackn alarm overspill protection no yes standard german WHG range of mapping input of mapping range pipe diam corr off on output damping recording curve enter value default 5 s single curve cycli...

Page 90: ...eflected radar impulses are received by the antenna and transmitted into the electronics A microprocessor evaluates the signal and identifies the level echo caused by the reflection of the radar impulse at the product surface The unambiguous signal identification is accomplished by the PulseMaster software based on many years of experience with time of flight technology The mm accuracy of the Micr...

Page 91: ...an and an application parameter The application parameter automatically adapts the instrument to the process conditions The data points E and F correspond with 4mA and 20mA for instruments with current output They correspond with 0 and 100 for digital outputs and the display module A linearization with max 32 points based on a table entered either manually or semi automatically can be activated lo...

Page 92: ...complete measuring system consists of L00 FMR53xxx 14 00 06 en 002 On site operation with display and operating module VU331 with a Personal Computer FXA193 RS232C or FXA291 and ToF Adapter FXA291 USB and the operating software FieldCare Remote operation with HART handheld DXR375 with a Personal Computer Commubox FXA195 and the operating software FieldCare With a Personal Computer TSM Tank Side Mo...

Page 93: ...traight away The measuring device is not approved until after the approval after installation by the Standards Authorities For this the device s level measurement is compared with the tank gauging by a National Standards Authorities inspector using manual dips also Initial verification As a rule a quiescent tank gauging is dipped by hand three times in a row and then compared with the value displa...

Page 94: ...endation R 85 edition 1998 E 11 3 7 Integrated in tank gauging system The Endress Hauser Tank Side Monitor NRF590 provides integrated communications for sites with multiple tanks each with one or more sensors on the tank such as radar spot or average temperature capacitive probe for water detection and or pressure sensors Multiple protocols out of the Tank Side Monitor guarantee connectivity to ne...

Page 95: ...tected by at least one of the following patents Further patents are pending US 5 387 918 i EP 0 535 196 US 5 689 265 i EP 0 626 063 US 5 659 321 US 5 614 911 i EP 0 670 048 US 5 594 449 i EP 0 676 037 US 6 047 598 US 5 880 698 US 5 926 152 US 5 969 666 US 5 948 979 US 6 054 946 US 6 087 978 US 6 014 100 ...

Page 96: ...cleaning 67 F FieldCare 61 88 Full calibration 41 47 62 64 Function Measuring principle 90 Function groups 31 Functions 31 FXA191 28 FXA193 28 G Grüne LED 33 H Hardware lock 35 Hardware unlock 36 HART 28 39 Housing T12 25 I Installation in tank free space 20 Interference echo 75 Interference echo suppression 49 64 Interference echoes 48 K Key assignment 34 L Level 41 M Maintenance 67 Mapping 48 49...

Page 97: ... 69 Software history 81 Stutzen 23 Supply voltage 26 System error messages 71 T Tag 62 Tank installations 15 Tank shape 43 62 Technical data 82 Touble shooting 70 Touble shooting instructions 70 Turn housing 12 21 U Unlock parameter 35 36 V VU331 43 59 W Warning 38 Warnung 33 Wetterschutzhaube 15 68 Wiring 24 ...

Page 98: ...Micropilot S FMR531 with HART 4 20 mA Index 98 Endress Hauser ...

Page 99: ...____________________________________________ ______________________________________________________________________________________________________________ We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge We further certify that the returned parts have been carefully cleaned To the best of our knowledge they are free of any residues in da...

Page 100: ...www endress com worldwide BA207F 00 en 04 09 71093754 CCS FM SGML 6 0 ProMoDo 71093754 ...

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Endress+Hauser Micropilot S FMR531, Operating Instructions Manual

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