Empire Comfort Systems BVD34FP30(F Installation Instructions And Owner'S Manual Download Page 28

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26534-1-0610

Page 28

USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.

BVD34 & BVD36 PARTS LIST

INDEX

NO.

PART NUMBER

DESCRIPTION

%9'/

%9')

%9'/

%9')

19506

19507

TOP SHIELD

17301

TOP STANDOFF (2 REQUIRED)

10554

NAILING FLANGE (4 REQUIRED)

M163

M178

FLUE OUTLET GASKET

19387

19422

FLUE OUTLET ASSEMBLY

19398

DOWNDRAFT BAFFLE

19402

19434

DRAFT BAFFLE

R7052

SCREEN ROD

R8137

R8148

SCREEN

17127

N/A

18807

N/A

UPPER LOUVER ASSEMBLY

17128

N/A

18808

N/A

LOWER LOUVER ASSEMBLY

17162

JUNCTION BOX ASSEMBLY (DIRECT IGNITION & LOUVERED MODELS ONLY)

12a

17163

JUNCTION BOX COVER PLATE

R3492

RECEPTACLE (DIRECT IGNITION & LOUVERED MODELS ONLY)

19435

19436

VALVE ACCESS DOOR

17235

LOG LOCATOR BRACKET

R7580

R8020

BURNER TUBE

R5676

AIR SHUTTER

P252

P286

ORIFICE (NAT)

R7572

JAMB NUT

P212

ORIFICE HOLDER

21a

19384

19420

TUBING ASSEMBLY

21b

20208

20209

TUBING ASSEMBLY

R2423

MALE ADAPTOR

R7590

SPARK IGNITOR (DIRECT IGNITION)

17315

SPARK IGNITOR MOUNTING PLATE (DIRECT IGNITION)

R8132

PILOT (MILLIVOLT)

25a

R5710

THERMOPILE

R7617

PILOT GASKET

19382

19418

BURNER BASE ASSEMBLY

28a

19381

VALVE BRACKET (MILLIVOLT)

28b

19403

VALVE BRACKET (DIRECT IGNITION)

29a

R8380

VALVE, GAS (MILLIVOLT)

29b

R7568

VALVE, DIRECT IGNITION (120V)

R2708

PIEZO IGNITOR (MILLIVOLT)

R7613

IGNITOR WIRE (SPARK PLUG WIRE) (DIRECT IGNITION)

R8143

CONTROL MODULE, ELECTRONIC (DIRECT IGNITION)

R8144

WIRE ASSEMBLY (DIRECT IGNITION)

R7615

CORD SET (DIRECT IGNITION)

35a

R8133

WIRE ASSEMBLY, LIMIT SWITCH (MILLIVOLT)

35b

R8147

WIRE ASSEMBLY, LIMIT SWITCH (DIRECT IGNITION)

R8145

WIRE ASSEMBLY, WALL SWITCH (ON/OFF)

R7587

R7556

REAR LOG

R7586

R7555

MIDDLE LOG

R7585

R7553

FRONT LEFT LOG

R-7588

R7588

R7557

Y BRANCH

R7554

FRONT RIGHT LOG

R7591

FLEX LINE/SHUTOFF VALVE

R8593

R8375

SWITCH, LIMIT

Summary of Contents for BVD34FP30(F

Page 1: ...O D UH RU H SORVLRQ PD UHVXOW FDXVLQJ property damage personal injury or loss of life R QRW VWRUH RU XVH JDVROLQH RU RWKHU ÀDPPDEOH vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Ɣ Do not try to light any appliance Ɣ Do not touch any electrical switch do not use any phone in your building Ɣ PPHGLDWHO FDOO RXU JDV VXSSOLHU IURP D QHLJKERUV phone Follow...

Page 2: ...t Propane LP Gas Conversion 21 22 Direct Ignition Wiring Diagram 23 Optional Remote Control 120V Direct Ignition 23 Direct Ignition Lighting Instructions 24 Direct Ignition Troubleshooting 25 Direct Ignition Propane LP Gas Conversion 25 26 Maintenance and Service 27 BVD34 and BVD36 Parts List 28 BVD34 and BVD36 Parts View 29 BVP42 Parts List 30 BVP42 Parts View 31 FBB4 Optional Variable Speed Blow...

Page 3: ...KLJK WHPSHUDWXUHV WKH DSSOLDQFH VKRXOG EH ORFDWHG RXW RI WUDI F DQG DZD IURP IXUQLWXUH DQG draperies Q SDUW UHPRYHG IRU VHUYLFLQJ WKH DSSOLDQFH PXVW be replaced prior to operating the appliance Work VKRXOG EH GRQH E D TXDOL HG VHUYLFH SHUVRQ HHS EXUQHU DQG FRQWURO FRPSDUWPHQW FOHDQ 9HQW FDS LV KRW ZKLOH UHSODFH LV LQ RSHUDWLRQ Installation and repair should be done by a 48 6 59 3 5621 The applianc...

Page 4: ...perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas 2GRU IDGH GXH WR R LGDWLRQ E UXVW RU DGVRUSWLRQ RQ ZDOOV of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled ROG...

Page 5: ...tes it may be necessary to decrease the input rating by FKDQJLQJ WKH H LVWLQJ EXUQHU RUL FH WR D VPDOOHU VL H HQHUDOO input should be reduced 4 percent for each 1000 feet above sea level However if the heating value of the gas has been reduced this general rule may not apply Check with local gas utility for SURSHU RUL FH VL H LGHQWL FDWLRQ Canadian High Altitude Altitude 0 4500 feet 0 1370 m Wheni...

Page 6: ...OFF REMOTE FWS 1 DIRECT IGNITION MILLIVOLT WALL SWITCH BVD34FP BVD36FP BVP42FP Input Btu hr Maximum 21 000 25 000 30 000 KWH Maximum 6 2 7 3 8 8 B Vent Size 4 Diameter 6 Diameter 6 Diameter NAT Standard 2UL FH 44 086 P 252 42 0935 P 286 37 104 P 213 Air Shutter Opening 1 8 3 2mm 1 8 3 2mm 1 8 3 2mm 3 RQYHUVLRQ LW 5HTXLUHG 2UL FH 1 35mm P 289 1 45 mm P 208 1 65mm P 250 Air Shutter Opening 5 16 7 9m...

Page 7: ...r positions aminimumof6inches clearance must be maintained fromtheperpendicularsidewall and the screened opening of the appliance Figure 2 Combustible Material No greeting cards stockings or ornamentation of any type should EH SODFHG RQ RU DWWDFKHG WR WKH UHSODFH 7KH ÀRZ RI KHDW FDQ ignite combustibles Clearance to Combustibles Back 0 0 mm Side 0 0 mm Floor 0 0 mm Top Stand off 0 0 mm Top Framing ...

Page 8: ...sconnected fromsupplypipingsystemduringanypressuretestingofthatsystem at test pressures in excess of 1 2 psig 3 5kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure WHVWLQJ RI WKH JDV VXSSO SLSLQJ V VWHP DW WHVW SUHVVXUHV HTXDO WR RU less than 1 2 psig 3 5kPa Attention If one of the procedures results in pressures...

Page 9: ...at the valve outlet with the inlet pressure to the valve from a minimum of 4 5 w c 1 120kPa for the purpose of input adjustment to a maximum of 14 0 w c 3 484kPa Propane gas models will have a manifold pressure approximately 10 0 w c 2 49kPa at the valve outlet with the inlet pressure to the valve from a minimum of 10 8 w c 2 68kPa for the purpose of input adjustment to a maximum of 14 0 w c 3 484...

Page 10: ...e air for combustion It is strongly recommended that it be installed Installation of the fresh air kit should be performed DW WKH IUDPLQJ VWDJH RI WKH UHSODFH LQVWDOODWLRQ 7KH IUHVK DLU NLW LQVWDOOV RQ WKH OHIW VLGH RI WKH UHSODFH ToinstalltheBVA1freshairkit refertotheinstallationinstructions provided with the kit Note The outside air kit can terminate at any level with the exception that it must ...

Page 11: ...SODFH QHYHU REVWUXFW or modify the air inlet outlet louvers in any manner Provide adequate clearances around air openings into the combustion chamber Caution I WKH MRLQWV EHWZHHQ WKH QLVKHG ZDOO DQG WKH UHSODFH surround top and sides are sealed a 300 F minimum sealant PDWHULDO PXVW EH XVHG 7KHVH MRLQWV DUH QRW UHTXLUHG WR EH VHDOHG Only non combustible material using 300 F minimum adhesive if QHHG...

Page 12: ...ect are as follows 1 Check areas of the venting system which are exposed to the elements for corrosion These will appear as rust spots or streaks and in extreme cases holes These components should immediately be replaced 5HPRYH WKH FDS DQG VKLQH D ÀDVKOLJKW GRZQ WKH YHQW 5HPRYH any bird nests or other foreign material 3 Check for evidence of excessive condensate such as water GURSOHWV IRUPLQJ LQ W...

Page 13: ...QW FOHDUDQFHV DUH SHU YHQW PDQXIDFWXUHU V VSHFL FDWLRQV 9HQW RQ JXUDWLRQ 9DULRXV YHQWLQJ FRQ JXUDWLRQV DUH VKRZQ LQ LJXUHV DQG from which maximum vent runs can be determined 9HUWLFDO 9HQWLQJ 1R OERZV LJXUH 2IIVHW 9HQWLQJ LWK OERZV Figure 15 51 1 5 6 2 5 Always maintain minimum clearances or greater around the vent system Do not pack air spaces with insulation or other material VENTING CONT ...

Page 14: ... EH SODFHG RQ WKH UHSODFH ÀRRU EMBER MATERIAL PLACEMENT ON BURNER 6 After all logs are positioned properly apply Rockwool ember material to the front burner port area To apply carefully separate the ember material into small amounts no larger than dime size pieces Fluffed up pieces one layer thick on top of the burner generally works best and will provide the best ember glow Do not place ember mat...

Page 15: ...pins on rear log support 5 Place left front 2 log onto two 2 left front pins on burner pan 6 Place right front 3 log onto two 2 right front pins on burner pan 7 Place Branch 4 onto one 1 pin on rear log 8 Place decorative rock in front of grates and sides of main burner 9 After all logs are properly positioned place small dime size pieces of Rockwool lightly across the front round EOXHÀDPH SRUWV 3...

Page 16: ...n the gas valve After 30 seconds to 1 minute time period you can release the gas FRQWURO NQRE DQG WKH SLORW ZLOO VWD 21 OORZ RXU SLORW ÀDPH WR operate an additional one 1 to two 2 minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to D VXI FLHQW OHYHO DOORZLQJ WKH JDV FRQWURO WR RSHUDWH SURSH...

Page 17: ...HSODFH GLVFRQQHFW ERWK RI WKH LQVXODWHG ZDOO VZLWFK wire terminal leads from the gas valve and discard the wall switch wire Connect the two wire leads from the FREC receiver to the TH and TH TP terminals on the gas valve Next attach the short power cord to the remote receiver then plug thepowercordintothejunctionboxreceptaclelocatedatthebottom ULJKW VLGH RI WKH UHSODFH 7KH UHPRWH UHFHLYHU VKRXOG E...

Page 18: ...26534 1 0610 Page 18 Figure 23 STANDING PILOT WIRING DIAGRAM ...

Page 19: ...tch or remote to ON LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE TO TURN OFF GAS TO FIREPLACE 1 Set wall switch or remote to OFF 2 Turn off all electric power to the appliance if service is to be performed if applicable 3 Open bottom louver as...

Page 20: ...WKH WKHUPRSLOH DGMXVW WKH SLORW ÀDPH Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading atTH TP TPterminals of the gas valve The meter shouldread350millivoltsminimum whileholdingthevalve knob depressed in the PILOT position with the pilot lit a...

Page 21: ... 1R 19161 LW 1R 19162 Quantity Supplied Fireplace 9 3 SERIES 9 3 SERIES 93 3 SERIES 3LORW 2UL FH 35 R 7658 35 R 7658 35 R 7658 1 Main Burner 2UL FH P 289 1 35mm P 208 1 45mm P 250 1 65mm 1 Dexen 10 w c Regulator R 7548 R 7548 R 7548 1 Gas Conversion Label 2139 2139 2139 1 DV LQSXW IRU 9HQW UHSODFH FRQYHUWHG WR LTXH HG Petroleum Gas BVD34FP3 SERIES 21 000 BTU per hour BVD36FP3 SERIES 25 000 BTU per...

Page 22: ...urn on the gas supply Turn on the electrical supply to the appliance 24 Immediately test all gas line connections and the control valve for gas leaks using a soap and water solution or gas detection for solution Bubbles indicate a leak that MUST be corrected R QRW XVH DQ RSHQ ÀDPH WR FKHFN IRU JDV OHDNV 8VLQJ D EDOO SRLQW SHQ OO RXW WKH FRQYHUVLRQ ODEHO WKDW LV supplied with the conversion kit Pla...

Page 23: ... prong power cord from receptacle 2 Remove wire from 120 VAC hot terminal on control module 3 Connect female terminal from receiver onto 120 VAC hot terminal on control module 4 Connect remaining wire from remote control male terminal to female terminal on power cord removed from control module step 2 5 Insert electric remote control power cord plug into the junction ER RQ WKH ULJKW VLGH RI UHSODF...

Page 24: ...Y DAMAGE PERSONAL INJURY OR LOSS OF LIFE TO TURN OFF GAS TO APPLIANCE 6723 5HDG WKH VDIHW LQIRUPDWLRQ DERYH 2 Turn off all electric power to the appliance 3 Open bottom louver assembly or open the valve access door 4 Turn gas line valve to OFF 5 Close bottom louver assembly or close valve access door 6723 5HDG WKH VDIHW LQIRUPDWLRQ DERYH 2 Turn off all electric power to the appliance 7KLV DSSOLDQF...

Page 25: ...n lead and connector for shorts Replace spark electrode assembly c Refer to installation instructions troubleshooting guide for issues such as venting 5HSDLU DV UHTXLUHG The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction DQG LQ DFFRUGDQFH ZLWK WKH UHTXLUHPHQWV RI WKH 6 installation code Canada and with the requirements of the 1...

Page 26: ... Refer to log placement pages 14 and 15 to place logs onto burner assembly 18 Loosen screw and attach a manometer or pressure gauge to the outlet pressure tap of the control valve 19 Turn on the gas supply Turn on the electrical supply to the appliance Check for gas leaks using soap and water solution or leak detection solution Bubbles indicate a leak that MUST EH FRUUHFWHG R QRW XVH DQ RSHQ ÀDPH ...

Page 27: ...Ifitappearsabnormal call a service person KHFN 9HQW 6 VWHP The appliance and venting system should be inspected before LQLWLDO XVH DQG DW OHDVW DQQXDOO E D TXDOL HG VHUYLFH SHUVRQ Inspect the external vent cap on a regular basis to make sure WKDW QR GHEULV LV LQWHUIHULQJ ZLWK WKH DLU ÀRZ MAINTENANCE AND SERVICE ODVV OHDQLQJ 2SWLRQDO LWV It will be necessary to clean the glass periodically During s...

Page 28: ...LY 21b 20208 20208 20209 20209 TUBING ASSEMBLY 22 R2423 R2423 R2423 R2423 MALE ADAPTOR 23 R7590 R7590 R7590 R7590 SPARK IGNITOR DIRECT IGNITION 24 17315 17315 17315 17315 SPARK IGNITOR MOUNTING PLATE DIRECT IGNITION 25 R8132 R8132 R8132 R8132 PILOT MILLIVOLT 25a R5710 R5710 R5710 R5710 THERMOPILE 26 R7617 R7617 R7617 R7617 PILOT GASKET 27 19382 19382 19418 19418 BURNER BASE ASSEMBLY 28a 19381 1938...

Page 29: ...26534 1 0610 Page 29 BVD34 BVD36 PARTS VIEW ...

Page 30: ...0 SPARK IGNITOR DIRECT IGNITION 24 R7612 R7612 PILOT MILLIVOLT 24a R5710 R5710 THERMOPILE 25 19545 19545 SPARK IGNITOR SHIELD DIRECT IGNITION 26 R7617 R7617 PILOT GASKET MILLIVOLT 26a M173 M173 PILOT GASKET DIRECT IGNITION 27 19455 19455 BURNER BASE ASSEMBLY 28a 19381 19381 VALVE BRACKET MILLIVOLT 28b 20207 20207 VALVE BRACKET DIRECT IGNITION 29a R8380 R8380 VALVE MILLIVOLT GAS 29b R7733 R7733 VAL...

Page 31: ...26534 1 0610 Page 31 BVP42 PARTS VIEW ...

Page 32: ...WWRP RI UHSODFH Position blower assembly behind gas valve align notch on EDFN RI EORZHU DVVHPEO ZLWK FHQWHU VFUHZ RQ UHSODFH EDFN DQG SXVK EORZHU DVVHPEO DJDLQVW UHSODFH EDFN 7KH PDJQHWV RQ WKH EDFN DQG ERWWRP RI EORZHU DVVHPEO ZLOO VXI FLHQWO hold blower assembly in place 6 Position speed control box to the right of gas valve Attach VSHHG FRQWURO ER WR ERWWRP RI UHSODFH 7KH PDJQHWV RQ ERWWRP RI V...

Page 33: ...26534 1 0610 Page 33 1 BLOWER ASSEMBLY COMPLETE 2 5 FAN CONTROL 3 5 SPEED CONTROL 12 5 SPEED CONTROL Figure 26 Figure 27 FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION ...

Page 34: ...und wire should be attached to the green ground screw Install the receptacle into the junction box Attach cover plate Figure 28 67 1 5 0 92 7 9 9 02 6 9 5 7 1 7 21 9 9 02 6 1 To wire Junction Box Receptacle remove the tab on the side of WKH UHFHSWDFOH KRW VLGH WR VSOLW UHFHSWDFOH 7KLV ZLOO EH UHTXLUHG to separate blower and valve circuits 2 Power for switched and live sides of Duplex Receptacle mu...

Page 35: ...enhance WKH DSSHDUDQFH RI RXU UHSODFH LPLWDWLQJ WKH ORRN RI authentic masonry AGED BRICK BVD2SA BVD34FP BVD36SA BVD36FP BVP3SA BVP42FP Fresh Air Kit QVWDOOV WR VLGH RI UHSODFH WR SURYLGH IUHVK DLU PDNH XS ZKHQ RSHUDWLQJ UHSODFH RSWLRQDO 1RWH 5HTXLUHV VWDQGDUG GLDPHWHU ÀH LEOH RU KDUG SLSH connector not included with kit BVA1 Optional Bifold Glass Door Accessory Includes bifold tempered glass doors...

Page 36: ...ive Door Mission Rectangle Decorative Door Plain Rectangle Decorative Frame Arch with hinges Decorative Door Leaf Arch Decorative Door Mission Arch Decorative Door Plain Arch Outside Frame Kits STD Louvers 45 Deg Bottom Trim Frame Decorative Frame Arch without hinges only Black Please contact your nearest dealer distributor for more information on all available optional decorative accessories ...

Page 37: ...rgy com Parts Heater Hearth and Grills 9LFWRU LYLVLRQ RI HEE RPSDQ 200 Locust Street Hartford CT 06114 Phone 860 722 2433 Toll Free 800 243 9360 Fax 860 293 0479 Toll Free Fax 800 274 2004 Websites www fwwebb com www victormfg com Parts Heater Hearth and Grills MASTER PARTS DISTRIBUTOR LIST Parts Not Under Warranty Parts can be ordered through your Service Person Dealer or a Master Parts Distribut...

Page 38: ...4 311mm 11 1 4 286mm 13 1 4 337mm K 1 1 4 32mm 1 1 4 32mm 1 1 4 32mm L 31 3 4 807mm 33 3 4 857mm 33 3 4 857mm M 32 11 16 830mm 34 11 16 881mm 34 11 16 881mm N 2 1 16 53mm 2 1 16 53mm 2 1 16 53mm O 5 5 8 143mm 5 5 8 143mm 5 5 8 143mm P 4 7 8 124mm 4 7 8 124mm 4 7 8 124mm The Keystone B Vent Zero Clearance Gas Fireplace Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 Web Site www emp...

Page 39: ...BVD36 BVP42 A 35 3 4 908mm 37 3 4 959mm 37 3 4 959mm B 37 3 8 949mm 39 3 8 1 000mm 43 3 8 1 102mm C 14 3 8 378mm 17 7 8 454mm 17 7 8 454mm Clearance to Combustibles Back 0 0 mm Side 0 0 mm Floor 0 0 mm Top Stand off 0 0 mm Top Framing Edge 1 25mm EMPIRE EMPIRE Comfort Systems MILLIVOLT BVD34FP30 F L N 2 BVD36FP30 F L N 1 BVP42FP30 F L N 1 DIRECT IGNITION BVD34FP50 F L N 1 BVD36FP50 F L N 1 BVP42FP...

Page 40: ...stems Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 I RX KDYH D JHQHUDO TXHVWLRQ DERXW RXU SURGXFWV SOHDVH H PDLO XV DW info empirecomfort com I RX KDYH D VHUYLFH RU UHSDLU TXHVWLRQ SOHDVH FRQWDFW RXU GHDOHU www empirecomfort com ...

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