Instruction Manual
IM-106-910C, Rev. 1.0
November 2009
6-11
Hazardous Area
X-STREAM O
2
Transmitter
Figure 6-8. Positioning Contact
Pad Lead Insulation
10. See Figure 6-8. Slide the clear Teflon sleeve over the end of the contact
pad lead wire and into the 4-bore ceramic insulator. Use a twisting
motion to ease sleeve installation. When properly installed the clear
Teflon sleeve should extend 3.5 inch (89 mm) from the ceramic
insulator.
11. Locate the blue heat shrink sleeve in the replacement kit. Slide the heat
shrink sleeve over the Teflon sleeve. When properly installed, the heat
shrink sleeve should overlap the Teflon sleeve by 1.25 inch (32 mm).
NOTE
Be careful not to push the clear Teflon sleeve further into the ceramic insulator
when installing the blue heat shrink.
12. Use a heat gun or equivalent to shrink the blue heat shrink sleeve in
place.
13. Trim the exposed bare wire to 0.38 inch (10 mm).
14. Strip the blue wire from the 9-position connector to 0.25 inch (6 mm).
15. Crimp the two wire ends together using a suitable crimp tool.
16. See Figure 6-5. Insert the contact and thermocouple assembly (5) into
the sensor core base (7). A twisting motion can be used to ease
installation.
17. Loosely thread screw (24) through the ground lead terminal and
retaining plate into the core base (7). Do not put tension on the spring.
Figure 6-9. Sensing Cell and
Gasket
