Emerson AXP640-AC2-110VAC Installation & Use Manual Download Page 5

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Contents

AXP640 Installation and Use (6806800M24E)

AXP640 Shelf Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.2 Shelf Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.3 Installation Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

5.4 Installing the Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

5.4.1 19" and 23" EIA Rack/Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5.4.2 600mm ETSI Rack/Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

5.12.1 FTM IPMC Firmware Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

5.12.1.1 FTM Upgrade Sample Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

5.12.2 PEM IPMC Firmware Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

5.12.2.1 PEM Upgrade Sample Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

5.12.3 Shelf Manager Firmware Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

5.12.3.1 Establishing Network Connectivity to the SAM . . . . . . . . . . . . . . . . . . . . . . . . . 108
5.12.3.2 Update ShM Firmware on the SAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

FRU Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
6.2 Installing RTMs, Blades and SAMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

6.2.1 Module Installation and Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

6.2.1.1 Installing the RTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
6.2.1.2 Removing the RTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Summary of Contents for AXP640-AC2-110VAC

Page 1: ...Embedded Computing for Business Critical ContinuityTM AXP640 Installation and Use P N 6806800M24E December 2012 ...

Page 2: ...vise this document and to make changes from time to time in the content hereof without obligation of Emerson to notify any person of such revision or changes Electronic versions of this material may be read online downloaded for personal use or referenced in another document as a URL to a Emerson website The text itself may not be published commercially in print or electronic form edited translate...

Page 3: ... and Maintenance 24 1 7 Ordering Information 24 2 AXP640 Shelf Description 27 2 1 Overview 27 2 2 Platform Features 27 2 3 Enclosure 30 2 4 Power Consumption 31 2 5 Shelf Ground Configuration 31 2 6 Backplane 32 2 6 1 Functional Layout 32 2 6 2 E Keying 34 2 6 3 Shelf FRU Information 35 2 6 4 Backplane Slot Connectors 37 2 6 5 Zone Locations on a Blade 38 2 7 IEEE802 3ap 10GBASE KR 39 2 8 Fan Tray...

Page 4: ...uirements 70 3 2 7 Acoustic Noise Control 73 3 3 Site Planning Checklists 74 4 AXP640 Operations 77 4 1 Overview 77 4 2 Recommended Power On Procedures 77 4 2 1 AC System Startup Procedure 77 4 2 2 DC System Startup Procedure 78 4 3 Powering Down the System 79 4 4 AC Power Supply PSU 79 4 4 1 Description 80 4 4 2 PSU Management 80 4 5 DC Power Entry Module PEM 80 4 5 1 Description 81 4 5 2 IPMC Ci...

Page 5: ... the Shelf 92 5 6 AC Power Cable 93 5 7 DC Power Cable 94 5 8 DC Power Cable Termination 96 5 9 Connecting the DC Cables to the AXP640 96 5 10 Powering Up the System 98 5 11 Accessing the System 99 5 12 Upgrading Firmware 99 5 12 1 FTM IPMC Firmware Upgrade 99 5 12 1 1 FTM Upgrade Sample Output 100 5 12 2 PEM IPMC Firmware Upgrade 103 5 12 2 1 PEM Upgrade Sample Output 104 5 12 3 Shelf Manager Fir...

Page 6: ... Supply Unit PSU 131 6 5 1 AC PSU Removal Procedure 131 6 5 2 AC PSU Installation Procedure 133 6 6 Fan Tray Modules 133 6 6 1 Removing an FTM 135 6 6 2 Installing an FTM 136 6 7 Replacing the Fan Filter 136 7 Shelf Management Alarm Module 139 7 1 Overview 139 7 2 Features 140 7 3 SAM Diagram and Face Plate Layout 142 7 4 Functional Description 144 7 4 1 IPMB Connectivity 144 7 4 2 RS 232 Serial I...

Page 7: ...ernet Signals 152 7 5 3 Switchover Signals 154 7 6 Telco Alarm Functionality 154 7 6 1 Telco Alarm LEDs 155 7 6 2 Telco Alarm Interface 155 7 7 Hot Swap Interface 156 7 8 Power 156 7 9 SAM Software 156 7 9 1 imls Utility 156 A Related Documentation 159 A 1 Emerson Network Power Embedded Computing Documents 159 A 2 Related Specifications 159 Safety Notes 161 Sicherheitshinweise 173 Index 185 ...

Page 8: ...AXP640 Installation and Use 6806800M24E Contents 8 Contents Contents ...

Page 9: ...ions 56 Table 3 2 Critical Temperature Limits 58 Table 3 3 AXP640 DC Power Requirements 59 Table 3 4 AXP640 AC Power Requirements 59 Table 3 5 Dimensions and Weight of System and Components 61 Table 4 1 PEM IPMB Addresses 82 Table 4 2 Cooling Budget 83 Table 5 1 AXP640 Shelf Physical Characteristics 87 Table 7 1 RJ 45 Serial Port Connector 144 Table 7 2 SAM LEDs 145 Table 7 3 Hot Swap LED States 1...

Page 10: ...AXP640 Installation and Use 6806800M24E 10 List of Tables ...

Page 11: ...et 220V 46 Figure 2 15 AC Inlet Markings 220V 47 Figure 2 16 AC Rating Label 50 Figure 2 17 DC Rating Label 51 Figure 3 1 ETSI Frame Mount Front View 63 Figure 3 2 ETSI Frame Mount Rear View 64 Figure 3 3 ETSI Frame Mount Side View 65 Figure 3 4 19 inch Frame Front Mount Front View 66 Figure 3 5 19 inch Frame Mid mount Front View 67 Figure 3 6 19 23 inch Frame Mid mount Side View 68 Figure 3 7 23 ...

Page 12: ...AM 640 124 Figure 6 2 AXP640 PSU 132 Figure 6 3 AXP640 FTM 135 Figure 6 4 Position of the Fan Filter 137 Figure 7 1 Block Diagram of SAM 142 Figure 7 2 SAM 640 Face Plate 143 Figure 7 3 SAM HRI Interconnection 151 Figure 7 4 Interhub Slot and Shelf Manager Connectivity 153 ...

Page 13: ...sic operating procedures AXP640 Shelf Installation Describes mounting and installation options FRU Installation Describes how to install and replace blades modules power components fans and air filter Shelf Management Alarm Module Describes the shelf management alarm module Related Documentation Lists related documentation and specifications Safety Notes Describes the safety information which has ...

Page 14: ...t Current DHCP Dynamic Host Configuration Protocol EMC Electromagnetic Compatibility EMI Electromagnetic Interference EMV Elektromagnetische Vertraeglichkeit EN European Norm ESD Electrostatic Discharge ETSI European Telecommunication Standards Institute FAE Field Application Engineers FCC Federal Communications Comission FCU Firmware Upgrade Utility FRU Field Replaceable Unit FUMI Firmware Update...

Page 15: ...al Academy of Engineering NEBS Network Equipment Building System NEC National Electric Code OEM Original Equipment Manufacturer OOB Out of band OS Operating System PCI Peripheral Component Interconnect PEM Power Entry Module PICMG PCI Industrial Computer Manufacturers Group PMC PCI Mezzanine Card RAM Random Access Memory RMCP Remote Management Control Protocol RoHS Restriction of Certain Hazardous...

Page 16: ... Voluntary Control Council for Interference VLAN Virtual Local Area Network WEEE Waste from Electrical and Electronic Equipment Abbreviation Definition Notation Description 0x00000000 Typical notation for hexadecimal numbers digits are 0 through F for example used for addresses and offsets 0b0000 Same for binary numbers digits are 0 and 1 bold Used to emphasize a word Screen Usedforon screenoutput...

Page 17: ...from example command that is not necessary at the time being Ranges for example 0 4 means one of the integers 0 1 2 3 and 4 used in registers Logical OR Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided may result in minor or moderate injury Indicates a property damage message No danger encountered Pay ...

Page 18: ...00M24C March 2012 Updated Dimensions and Weight of System and Components AXP640 Shelf Physical Characteristics and Ethernet Signals on page 152 Added a Notice in Standard Compliances on page 48 System Installation on page 163 and Systeminstallation on page 175 Added sections Laser on page 171 and Laser on page 184 Updated sections EMC on page 162 and EMV on page 174 6806800M24D October 2012 Added ...

Page 19: ...EM or AC Power Supplies PSU 1 2 PICMG Compliance The AXP640 is designed to be compliant with PCI Industrial Computers Manufacturer s Group PICMG specifications 3 0 and 3 1 and also provides support for PICMG 1 5 1 IPMI bus for system management 1 3 Shelf Topology Topology refers to the shape of a network or the network s physical layout The way that different nodes in a network are connected to ea...

Page 20: ...ors P20 and P23 1 4 2 Fabric Interface Thefabricinterfacesupportspoint to pointconnectionsbetweenAdvancedTCAblades Inthe AXP640 these fabric connections are configured in a dual star topology that runs back to the hub slots The AXP640 system has Option 9 channel slots These channels are aggregated at the hub slots into the dual star topology In this configuration all node slots support one fabric ...

Page 21: ...e SAM to manage the shelf resources The SAM is the center of the IPMI network The SAM connects to all slots in the shelf and monitors and reports on the content of the AXP640 The SAM collects environmental data from sensors within the shelf and can assist high availability software to determine when a failover is necessary due to hardware removal or environmental changes such as an over temp condi...

Page 22: ...idesredundant radial IPMI toallbladeslotsand redundant 48VDC toallblade slots z Zone 2 the data transport interface provides the dual star configuration for the base interface dual star configuration for the fabric interface update channel routing for all blade slots and three redundant bussed telecom clock signals to all blade slots z Zone 3 provides the PICMG 3 0 defined open area that is applic...

Page 23: ...A FrontBoard J21 J22 J24 J20 J23 P1 0 Power Distribution Board FTM Rear Fan Tray FTM Rear Fan Tray FTM Rear Fan Tray 48 A 48 B AC PSU AC PSU or DC PEM 1 2 3 4 5 6 J10 Physical Slot S A M B S A M A Main Backplane AC PSU or DC PEM AC PSU AC or DC INLET Rear AC or DC INLET Rear J10 J10 J10 J10 J10 P23 P23 P23 P23 P23 P23 P24 P24 P20 P20 P20 P20 P20 P20 P21 P21 ...

Page 24: ...m designed in functionality or event logs 1 7 Ordering Information Table 1 1 Ordering Information Marketing Number Description Shelf Products AXP640 DC2 ATCA shelf 6 slot 19 7U 40G PP SHMM Redundant DC PEM Silver AXP640 DC2 B ATCA shelf 6 slot 19 7U 40G PP SHMM Redundant DC PEM Black AXP640 AC2 220VAC ATCA shelf 6 slot 19 7U 40G PP SHMM Redundant AC PSU 220 VAC Silver AXP640 AC2 220VAC B ATCA shel...

Page 25: ...ts for the AXP640 for a 19 rack set of two AXP640 RKMT FR 23 Front mounting brackets for the AXP640 for a 23 rack set of two AXP640 RKMT MID 19 Mid mounting brackets for the AXP640 for a 19 rack set of two AXP640 RKMT MID 23 Mid mounting brackets for the AXP640 for a 23 rack set of two CABLE RJ45 DSUB 6E Adapter cable RJ45 to DSUB9 female needed to connect e g a laptop to serial interface of SAM R...

Page 26: ...Platform Architecture AXP640 Installation and Use 6806800M24E 26 ...

Page 27: ...andDualStarinterface The shelf sother componentsinclude fantrays DC PEMS or AC PSUs and front and rear cable management trays 2 2 Platform Features The AXP640 includes the following features z 6 slot card cage with six rear transition module RTM slots z Two Shelf Management Alarm Modules SAMs z Up to four single entry AC power supplies or two DC Feed Power Entry Modules PEMs with 60A breaker and l...

Page 28: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24E 28 The following figure shows the location of each of the components in the AXP640 Figure 2 1 Front Shelf View ...

Page 29: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24E 29 Figure 2 2 DC Rear Shelf View ...

Page 30: ...rt for the backplane PEMs PSUs FTMs SAMs and six card slots Figure 2 1 on page 28 provides a front view of the shelf The enclosure mounts in either a 600mm x 600mm ETSI frame relay rack EIA 23 rack or EIA 19 rack Mounting holes for bezel brackets are provided which allows the use of power supply or card cage customer designed bezels Figure 2 3 110V AC Rear Shelf View ...

Page 31: ...f the AXP640 allows system integrators at their own discretion to remove the mechanism which connects Logic Ground to Shelf Ground and or install the mechanism that connects 48VDC Return to Shelf Ground If the system integrator exercises the option of removing the connections from Logic Ground to Shelf Ground or adds Table 2 1 DC Shelf Power FRU Nominal Power W Shelf Only Maximum Power W Shelf wit...

Page 32: ...kplane supports two hub slots four node slots and two SAMs This AdvancedTCA backplane provides the IPMB and I2 C bus interface signals from the shelf manager to all AdvancedTCA blades and the other FRUs The backplane provides signal routing for fail over signals between active SAM and standby SAM The backplane is not a Field Replaceable Unit FRU 2 6 1 Functional Layout The backplane provides dual ...

Page 33: ...signate the hub slots Each slot also has a logical slot number that defines it for backplane connectivity logical slot numbers are not shown on the shelf The backplane power routing is shown in the following figures Figure 2 4 Power Distribution AC PSU or DC PEM AC PSU or DC PEM Slot1 Slot2 Slot3 Slot4 Slot5 Slot6 SAM A SAM B FTM 1 FTM 2 FTM 3 48_VDC_A 60A 48_VDC_B 60A 48_VDC_B 12A 48_VDC_A 12A ...

Page 34: ...s misoperation and verifies fabric compatibility E Keying entries are present as FRU information in the shelf FRU and all blades present in the shelf The E Keying entries describe the Base Interface Fabric Interface Update Channel Interface as implemented bythe shelf and blades E keying allows blades that support different PICMG 3 standards to be used in the same shelf Figure 2 5 Management Power ...

Page 35: ...fication and the AXP640 Subsystem IPMI Programmer s Reference listed in Appendix A Related Documentation 2 6 3 Shelf FRU Information The SEEPROMs containing the shelf FRU information are located on the backplane This information is accessed by using the standard IPMI FRU commands over the IPMC Refer to the AXP640 Subsystem IPMI Programmer s Reference listed in Appendix A Related Documentation ...

Page 36: ... and then uses that information to complete initialization The information is cached as FRU 254 on the active ShMC 0x20 The information in the SEEPROM is only needed when the SAMs are first inserted or when the shelf is powered on for the first time The redundancy feature provides the shelf specific information should one SEEPROM be nonfunctional Figure 2 6 EEPROMS in Backplane ...

Page 37: ...0 Clocks Update Fabric Clocks Update Table 2 4 Hardware Addressing Logical Slot Physical Slot Hardware Address Site Number Site Type HA7 HA6 HA5 HA4 HA3 HA2 HA1 HA0 1 3 41h 1 00h OPEN OPEN Gnd Gnd Gnd Gnd Gnd OPEN 2 4 42h 2 00h OPEN OPEN Gnd Gnd Gnd Gnd OPEN Gnd 11 2 4Bh 3 00h Gnd OPEN Gnd Gnd Gnd Gnd OPEN OPEN 12 5 4Ch 4 00h OPEN OPEN Gnd Gnd Gnd OPEN Gnd Gnd 13 1 4Dh 5 00h Gnd OPEN Gnd Gnd Gnd O...

Page 38: ...e 2 the data transport interface provides the Base and Fabric interfaces Update Channels and clock synchronization through the ZD connectors per front side blade z Zone 3 provides the direct interconnect for user designated I O Figure 2 7 illustrates the base channel inter connectivity RearTransitionModulesconnect directly withtheconnectors on the front side blade anddo not make the connection thr...

Page 39: ...backplane is designed to support 40Gb traffic through 10GBASE KR 2 8 Fan Tray Modules FTMs The AXP640 supports three fan trays in a pull configuration Each fan tray contains a single 120 mm fan Figure 2 8 Fabric Channel LS 11 LS 12 LS 14 HUB 1 LS 1 FIX b FIX a FC 1 crosslink FC 10 FC 11 FC 13 F C 1 0 FC 11 FC 13 Node Slots 2 crosslink FC FC 8 crosslink 9 crosslink FC ...

Page 40: ... trained service person For important information on removing power before replacing a PEM refer to Powering Down the System on page 79 and DC Power Entry Module PEM on page 80 The PEMs are accessible from the front of the shelf Power supplied to the PEM enters the chassis from the rear on the DC inlet 2 hole lugs A removable plastic housing covers the power feeds and returns to prevent accidental...

Page 41: ... operation using two power feeds they operate in load sharing where the total load is equal to or less than what one power feed can provide Figure 2 10 PEM Connectivity C O N N E C T O R PICMG EMC Filter Voice Frequency Filter IMC IPMC ISC IPMC 3 3V 48V Voltage Sensor 48V Current Sensor 12A Fan Power 60A Main Power IPMB Buffer IPMB Buffer SPI 8MHZ I2C Temp Sensor Fuse Sensor OOS LED C O N N C O N ...

Page 42: ...t 2 9 1 Power Inlet Modules The power inlet building block supports redundant power connection to the shelf from the rear It routes the power paths individually to two high current connectors which mate directly with the front installed AC power supply DC power entry module The power inlet is a fixed non field replaceable unit Table 2 6 PEM LED Status Indicator FTM LED LED Color State Condition In...

Page 43: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24E 43 Figure 2 11 illustrates the DC inlet at the rear of the shelf Figure 2 11 DC Inlet ...

Page 44: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24E 44 Figure 2 12 and Figure 2 14 illustrates the AC inlet at the rear of the shelf Figure 2 12 AC Inlet 110V ...

Page 45: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24E 45 Figure 2 13 AC Inlet Markings 110V ...

Page 46: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24E 46 Figure 2 14 AC Inlet 220V ...

Page 47: ...nstallation and Use 6806800M24E 47 2 10 Stationary Boards There are two stationary boards in the shelf which are completely passive and are not field replaceable z Backplane z Power distribution board Figure 2 15 AC Inlet Markings 220V ...

Page 48: ...tandards rests entirely with the system integrator and installer Table 2 7 Standard Compliances Standard Description PICMG 3 0 Defines mechanics board dimensions power distribution power and data connectors and system management UL 60950 1 EN 60950 1 IEC 60950 1 CAN CSA C22 2 No 60950 1 Safety Requirements legal AS NZS CISPR 22 CISPR 22 CISPR 24 EN 55022 EN 55024 EN 300 386 FCC Part 15 Industry Ca...

Page 49: ...tifiable mark on the equipment and that this mark signifies that equipment is to be reprocessed or recycled using authorized recyclers and processes This minimizes the disposal of unsorted municipal waste achieves a high level of separate collection of WEEE and ensures the environmentally sound disposal of electrical and electronic equipment placed on the market after 13 August 2005 Todisposeofequ...

Page 50: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24E 50 Figure 2 16 AC Rating Label ...

Page 51: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24E 51 Figure 2 17 DC Rating Label ...

Page 52: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24E 52 ...

Page 53: ...hecklists for site preparation Personal Injury or System Damage The system is heavy and if you carry it on your own you can hurt your back To prevent injury keep your back straight and have two people lift the system or use additional lifting equipment Personal or System Damage Unstable system installation in a rack can cause the rack to topple over Therefore if your system is the only one in the ...

Page 54: ...o on 3 Check the rails for proper alignment 4 Check that the air filter is properly installed 5 Check that the cable connections are secure and properly fitted 6 Check the EMI gaskets for damage 7 Check the items listed above for damage and report any damage or differences to the customer service at www emersonnetworkpower com embeddedcomputing Damage of Circuits Electrostatic discharge and incorr...

Page 55: ...ould be positioned in a way that 48 VDC to 60 VDC power source is easy to reach z There should be sufficient space in racks to install the system z Suitable equipment should be available to lift the system into the rack z There should be unrestricted area for inlet and outlet of the fans and therefore the airflow is not blocked z For Installation in restricted access location z For use by trained ...

Page 56: ...y products that are handled or operated out of their specifications the environmental conditions may be limited to the specifications of these components Table 3 1 Environmental Conditions Feature Operating Non Operating packed state Temperature 5ºC 41 F to 40ºC 104 F normal operation according to NEBS standard GR 63 CORE 5 C 23 F to 55 C 131 F exceptional operation according to NEBS standard GR 6...

Page 57: ... of declared A weight sound power level Allvaluesareapplicabletonormaloperating conditions 27 C Table 3 1 Environmental Conditions continued Feature Operating Non Operating packed state z The ambient temperature is defined as the air inlet temperature z The AXP640 system regulates the fan speed based on the temperature sensors present in the system The fan speed is adjusted to the lowest speed whi...

Page 58: ...given locations Table 3 2 Critical Temperature Limits Component Temperature Limit Air inlet system s front 55 C 131 F Air outlet system s rear 70 C 158 F 70 C 158 F and maximum 90 C 194 F the cables must be isolated and must be approved to be used in this temperature range 70 C 158 F and maximum 90 194 F the service personnel may touch the components the cables must be isolated and the hot surface...

Page 59: ...voltage External wiring shall be compliant to all requirements of National Electric Code NEC z AXP640 DC The system is supplied by a TNV 2 voltage This voltage is considered hazardous Make sure that the external power supply meets the relevant safety standards Ensure that TNV 2 is separated from dangerous voltages mains through double or reinforced insulation Table 3 3 AXP640 DC Power Requirements...

Page 60: ...ble below lists the dimensions and weight of the shelf and system components When installing additional blades or modules make sure that the power consumption of all installed modules does not exceed the system s maximum power dissipation The maximum weight of the system must not exceed 208 lbs ...

Page 61: ...ble tray 26 5 kg 58 5 lbs AC High line configuration z 640 chassis z Two AC PSUs z Two SAMs z Three FTMs z Front bezel 448 x 310 x 493 without front cable tray 22 5 kg 50 lbs As Shipped DC configuration z 640 Chassis z Two DC PEMs z Two SAMs z Three FTMs z Front bezel 448 x 310 x 493 without front cable tray 22 kg 49 lbs Fan Tray Module 133 x 122 x 163 0 970 kg 2 14 lbs SAM 18 x 89 x 319 0 245kg 0...

Page 62: ...ins shrouds and mounting screws fans and other items can become loose or damaged Do not operate a damaged shelf this can cause damage to devices that interfere with it Grounding To ensure the system is properly grounded each of the system s parts contact the EMI gasket The system contains gaskets at the shelf and module level The shelf is also fitted with ESD contacts Please take care for proper E...

Page 63: ... Use 6806800M24E 63 You have to keep in mind the following conditions when installing the system into a 600 mm ETSI rack 19 rack or 23 rack The physical dimensions in the figures below are in millimeters Figure 3 1 ETSI Frame Mount Front View ...

Page 64: ...Site Preparation AXP640 Installation and Use 6806800M24E 64 Figure 3 2 ETSI Frame Mount Rear View ...

Page 65: ...Site Preparation AXP640 Installation and Use 6806800M24E 65 Figure 3 3 ETSI Frame Mount Side View ...

Page 66: ...Site Preparation AXP640 Installation and Use 6806800M24E 66 Figure 3 4 19 inch Frame Front Mount Front View ...

Page 67: ...Site Preparation AXP640 Installation and Use 6806800M24E 67 Figure 3 5 19 inch Frame Mid mount Front View ...

Page 68: ...Site Preparation AXP640 Installation and Use 6806800M24E 68 Figure 3 6 19 23 inch Frame Mid mount Side View ...

Page 69: ...Site Preparation AXP640 Installation and Use 6806800M24E 69 Figure 3 7 23 inch Frame Front Mount Front View ...

Page 70: ...6800M24E 70 3 2 6 Airflow Requirements The AXP640 provides fault tolerant cooling to front mounted AdvancedTCA blades and to rear transition modules based on three rear maintainable intelligent fan trays Figure 3 8 23 inch Frame Mid mount Front View ...

Page 71: ...Site Preparation AXP640 Installation and Use 6806800M24E 71 Fan trays are mounted in the rear ofthe shelf The following figures show the general airflow for the system Figure 3 9 Shelf Airflow Inlet ...

Page 72: ...Site Preparation AXP640 Installation and Use 6806800M24E 72 Figure 3 10 Shelf Airflow Exhaust Figure 3 11 Shelf Airflow ...

Page 73: ...ing subsystem provides greater than 24 CFM in the front slots in the presence of any single fan failure This exceeds the CP TA B 4 specification 3 2 7 Acoustic Noise Control The system can generate a lot of acoustic noise This system has a built in noise control due to the fan speed control If the system is installed in an environment where the noise may be harmful to personnel being exposed to th...

Page 74: ... 12 Planning Checklist 1 Planning Step Determine where to install the system and ensure that the required installation tools and equipment are available Consider consulting of Emerson services Control the available installation tools and equipment Ensure that enough space is available Determine the needed power Plan the cable management Ensure proper cooling Schedule the arrival of the system Done...

Page 75: ...ipping date Installation date Site address Company name Special Instructions Entry Contact data Contact name Phone number Fax number E Mail address Site constructions What floor Path to the installation area clear Freight elevator available How many shelves must be installed Enough space available DC or AC available All required cables available To be continued ...

Page 76: ...Site Preparation AXP640 Installation and Use 6806800M24E 76 ...

Page 77: ...er On Procedures z Powering Down the System z AC Power Supply PSU z DC Power Entry Module PEM z Fan Tray Modules z Air Filter Maintenance 4 2 Recommended Power On Procedures The following sections describes the startup procedure for AXP640 AC and AXP640 DC systems 4 2 1 AC System Startup Procedure Procedure Depending on the system configuration the actual powering up may take up to 3 minutes Make ...

Page 78: ... Mount the grounding cable to the Protective Earth connection lug if not done already 2 Set the breakers on the PEM face plates to the OFF tripped position if they are not already in this position 3 Make sure that the external power feeds you plan to attach are powered off and cannot be switched on while you are working 4 Attach the power cables with 2 hole lugs to the DC power inlet in the rear o...

Page 79: ...r from the system utilizing the external disconnect 3 Verify that the LEDs of the PSUs are off DC System Power Down Procedure To power down the DC system proceed as follows 1 Power down all inserted and active blades using a system management software 2 Toggle both PEM breakers to the OFF position 3 Verify that the LEDs of the PEMs are off 4 4 AC Power Supply PSU This section discusses the operati...

Page 80: ... single PSU The 48 VDC output is distributed from the PSUs in a redundant manner The two power supply bays on the left form feed A and the two on the left form feed B In the low line configuration with two supplies per feed operate in a current share mode 4 4 2 PSU Management The PSUs do not contain IPMC blocks They have discreet status that is reported through sensors through SAM A 0xfe and SAM B...

Page 81: ...oltage and circuit breaker status The PEMs are loaded with the AdvancedTCA IPMC firmware Preprogrammed FRU and Sensor Data Record SDR information reside on the PEM and is accessible from the SAM through the IPMB ports of the PEM In addition the IPMC monitoring functions include digital inputs to detect circuit breaker RemovingpowertothesecomponentscannotbeaccomplishedbyturningthePEM scircuit break...

Page 82: ...he temperatures of the FTM board components and for monitoring the inlet and outlet air temperature of the shelf For further information refer to the AXP640 Subsystem IPMI Programmer s Reference guide listed in Appendix A Related Documentation The FTMs have variable speed fan control which is dependent on the temperature readings in the shelf Airflow rates can vary depending on the fan speed and p...

Page 83: ...servicing If a cooling failure occurs the failure may be caused by a failed fan or possibly a clogged filter Check the filter first before replacing the FTM see Air Filter Maintenance on page 84 For further information of nonrecoverable temperature events refer to the FRU Information chapter in the AXP640 Subsystem IPMI Programmer s Reference 4 6 3 IPMC Circuitry Preprogrammed FRU and SDR informat...

Page 84: ... fan filters part number RAF640 by contacting your Emerson sales representative For replacement procedures refer to Replacing the Fan Filter on page 136 4 8 Cleaning the Air Filter To ensure the AXP640 shelf operates properly routine filter maintenance is required as discussed in Air Filter Maintenance Maintenance includes cleaning replacing and properly storing the air filters Filter cleaning fre...

Page 85: ... dry dark environment High temperature humidity and ultraviolet light adversely affect the filter media foam Foam also degrades when exposed to solvents and sulfates such as engine exhaust Controllingrelativehumiditybetween40 80 andtemperaturebetween4 4 C 32 2 C 40 F 90 F yields an acceptable environment Covering the filters with dark plastic keeps the foam dry and protects it from ultraviolet lig...

Page 86: ...AXP640 Operations AXP640 Installation and Use 6806800M24E 86 ...

Page 87: ... Grounding the Shelf z Powering Up the System z Accessing the System z Upgrading Firmware 5 2 Shelf Physical Characteristics The following table provides the dimensions and weight of an equipped and unequipped shelf and rack mounting requirements Table 5 1 AXP640 Shelf Physical Characteristics Characteristics Specifications Size Height 12 20 inches 31 0 cm Width 17 64 inches 44 8 cm Depth 19 42 in...

Page 88: ...cabinet Dependingonwhethertheenclosurehassolidorventeddoorswilldetermine the recommended open space required Follow these guidelines for positioning the shelf to allow for the optimal open space for the shelf air inlet and shelf air exhaust Do not obstruct the ventilation openings at the top sides and back of the shelf Rack Mounting Per ETSI 600mm x 600mm ETSI frame on integrated front frame mount...

Page 89: ... strongly recommends that you use an antistatic wrist strap and a conductive foam padwheninstalling orupgrading ashelf Electronic components suchasdiskdrives computer boards and memory modules can be extremely sensitive to electrostatic discharge ESD After removing the component from its protective wrapper or from the shelf place the component flat on a grounded static free surface and in the case...

Page 90: ...vironment Front or rear mounting brackets are not shipped with this product For assistance with the acquisition or design of mounting brackets for your particular application please contact your Emerson representative There is one earth ground located at the back of the shelf There are three ESD bonding points two on the front and one on the back of the shelf Do not mount a single shelf at the top...

Page 91: ...and the mounting surface 4 Tighten all screws using a torque setting of 35 5 to 38 5 inch pounds 5 4 2 600mm ETSI Rack Cabinet Installation The shelf mounts directly from the integrated flange on the front of the shelf 1 Locate the standard mounting hole and slot locations on the front integrated mounting flanges on the AXP640 shelf 2 Fasten the mounting brackets to the back side of the front chas...

Page 92: ...t located on the right side of the back of the shelf connect the other end of the wire to a reliable earth ground Use the torque setting required by the connector supplier The 2 hole lug prevents rotation of the lug and ensures a permanent bonding of ground to the shelf Failure to observe proper grounding practices may cause a variety of noise electrostatic discharge and RFI Radio Frequency Interf...

Page 93: ...irements for your environment The installation must comply with the 1993 National Electric Code NEC and otherapplicablecodes Branchcircuitsmustcomplywithallrequirementscalledforinthese safety standards IEC 60950 EN 60950 CAN CSA C22 2 No 60950 Multiple power sources are present Service only by qualified service personnel Mehrfache Energiequellen Handhabung nur durch geschultes Personal Des sources...

Page 94: ...ts for your environment The installation must comply with the 1993 National Electric Code NEC and other applicable codes The DC power inputs must only be attached to approved Telephone Network Voltage TNV or SELV Safety Extra Low Voltage branch circuits Branch circuits must comply with all requirementscalledforinthesesafetystandards IEC60950 EN60950 CAN CSA C22 2No 60950 Attaching inputs to non TN...

Page 95: ...nnel Mehrfache Energiequellen Handhabung nur durch geschultes Personal Des sources multiples de pouvoir sont présentes L entretien de cet équipement doit être effectué par du personnel de service qualifié Wire Signal Earth Ground PE GND Primary Earth Ground Input power 48VDC 60VDC Return 48VDC 60VDC RETURN Figure 5 3 DC Power Connection Detail ...

Page 96: ...troduced to each PEM through the terminal blocks on the rear of the chassis power input cable and return cable The lugs provide secure contact for the cable and prevent the power cables from rotating A plastic housing covers the power feeds and returns For more information refer Figure DC Power Connection Detail on page 95 Heat shrink should be placed as close to the hole as possible 0 15 apart To...

Page 97: ...l is 3 0VDC or less then power is not present 5 Attach the DC power cables input and return to the dual lug bolts on each chassis power feed 6 Using a torque wrench tighten the nuts with a recommended torque setting of 35 5 to 38 5 inch pounds Make sure all DC leads are fastened securely 7 Replace the plastic cover over the terminal blocks Cables may or may not be preinstalled at the branch circui...

Page 98: ... all FRU LEDs illuminate and the PEM s IS LED is green and the OOS LED is dark 5 10 Powering Up the System With the installation cabled up you are ready to apply power to the system Procedure Follow these steps to power up the system 1 Push the PEM circuit breakers to the ON position 2 Verify that all FRU LEDs illuminate and the PEM s In Service LED is green The system executes its normal start up...

Page 99: ...n assignments 5 12 Upgrading Firmware Upgrading firmware on the AXP640 shelf involves the following components z IPMC firmware on the three Fan Tray Modules FTMs z IPMC firmware on the two DC Power Entry Modules PEMs z Shelf Manager firmware including an FPGA image on the two SAMs 5 12 1 FTM IPMC Firmware Upgrade There is a single IPMC firmware image common to the three FTMs in the AXP640 The FTM ...

Page 100: ...ple output for these commands for one FTM is shown below ipmcUpgrade sh 54 1 axp640_fantray upgrade 1_04_006 hex SCRIPT REVISION REVISION 1 01 SCRIPT PARAMETERS IPMI ADDRESS 0x54 The tmp directory on the shelf manager is mounted to ram this copy of the file will be deleted on the next reset of the shelf manager If you want to save the file to flash copy it to the var nvdata directories on both she...

Page 101: ...r on Other SAM640 MUST be Up and Running SHM STATUS SHM Running Backup Press enter to Stop Shelf Manger CTRL C to abort STOP SHM DONE SHM IS DOWN FW IMAGE CHECK IMAGE FW VERSION 01 04 006 FW IMAGE EMERSON FanTray IPMC EMERSON ATCA BLOWER 644 FIRST IMAGE IMC IMC FLASH SECOND IMAGE NOT PRESENT CALLING UPGRADE TOOL IPMC Firmware Upgrade Tool Version 1 0 DEBUG PRINT MASK 0x07 ...

Page 102: ...ISC PRESENT IMC IPMBAddr 54 ISC IPMBAddr 54 IPMC TO UPGRADE EMERSON FAN TRAY IPMC FW REVISION IMC PRESENT Firmware Version 01 04 005 ISC PRESENT Firmware Version 01 04 005 HOT SWAP STATE M4 IMC UPGRADE IN IPMC USING ISCAddr 54 POSSIBLE IPMC UPGRADE Press Enter to Upgrade IMC of IPMC CTRL C to abort UPGRADING IMC OF IPMC ISCAddr 54 STARTED CHECK IPMB SENSOR INITIAL UPDATE DONE SET IPMB STATE IPMC 5...

Page 103: ... AT 54 PRESENT AFTER UPGRADE IPMC FW REVISION IMC PRESENT Firmware Version 01 04 006 ISC PRESENT Firmware Version 01 04 006 5 12 2 PEM IPMC Firmware Upgrade Thereisasingle IPMCfirmware imagecommontothetwoPEMsintheAXP640 ThePEMIPMCs are assigned IPMB addresses 0x66 and 0x68 The file containing the firmware image is AXP640_DCPEM upgrade x_xx_xxx hex As upgrades are released Emerson will supply the c...

Page 104: ...ware level reported by the device as shown in PEM Upgrade Sample Output on page 104 5 12 2 1 PEM Upgrade Sample Output The sample output for this command for one PEM is shown below ipmcUpgrade sh 66 AXP640_DCPEM upgrade 1_04_008 hex reboot n SCRIPT REVISION REVISION 1 03 SCRIPT PARAMETERS IPMI ADDRESS 0x66 UPGRADE TARGET IPMC IMC FW IMAGE AXP640_DCPEM upgrade 1_04_008 hex EXISTS SHM CHECK The tmp ...

Page 105: ...HM IS DOWN FW IMAGE CHECK IMAGE FW VERSION 01 04 008 FW IMAGE EMERSON PEM IPMC EMERSON POWER ENTRY MODULE 644P FIRST IMAGE IMC IMC FLASH SECOND IMAGE NOT PRESENT CALLING UPGRADE TOOL IPMC Firmware Upgrade Tool Version 1 0 DEBUG PRINT MASK 0x07 LOCAL IPMB0 A B ENABLE STATUS GOOD IPMB A status 1 IPMB B status 1 IPMC MODE NORMAL CHECK IPMC STATUS IPMC 66 IMC PRESENT IPMC 66 ISC PRESENT IMC IPMBAddr 6...

Page 106: ...dr 66 POSSIBLE IPMC UPGRADE Press Enter to Upgrade IMC of IPMC CTRL C to abort UPGRADING IMC OF IPMC ISCAddr 66 STARTED CHECK IPMB SENSOR INITIAL UPDATE DONE SET IPMB STATE IPMC 66 IPMB A DISABLE IPMB B ENABLE DISABLE IPMB0 A DONE TIME FOR FLASHING 28 s IMC UPGRADE DONE WATING FOR AUTOMATIC ISC UPGRADE GET IMC STATUS AFTER UPGRADE IMC AT 66 PRESENT AFTER UPGRADE IPMC FW REVISION IMC PRESENT Firmwa...

Page 107: ... and restore unique settings saved in these files Occasionally however a firmware upgrade presents a change in the options presented in these configuration files If this is the case you are asked to note any changes to settings you have made to these files and to perform the upgrade in a way that overwrites these configuration files You then need to edit these text files reapplying your changes 2 ...

Page 108: ... environment variable gatewayip the route is set automatically at reboot setenv gatewayip W X Y X 4 If the local subnet is not a class C subnet you may need to also execute the command ifconfig eth1 netmask to alter the netmask used by the ethernet interface If you use the Uboot environment variable netmask1 this subnet mask is set automatically at bootup setenv netmask1 netmask 5 Ping the file se...

Page 109: ...avoid preserving the customer specific configuration files etc shelfman conf and etc shelfman conf sam1500 Normally these files should be preserved across an upgrade but on occasion when Emerson makes a change to the format of the configuration options you may be instructed to use this option In this case you need to re enter the configuration by editing these files following the upgrade 3 The fil...

Page 110: ...AXP640 Shelf Installation AXP640 Installation and Use 6806800M24E 110 ...

Page 111: ...ver empty slots Installing power components This section provides information about how to install and remove Power Entry Modules Installing fan trays This section provides information about how to install and remove upper and lower fan trays Installing an air filter This section provides information about how to install and remove an air filter Installing cable management This section provides in...

Page 112: ... 1 Locate the slot the RTM is to be installed into the shelf s rear which must be the same as that of the front blade 2 Open the lower handle of the front blade in order to power down its payload The blue LED on the front blade starts to flash This indicates that the front blade is informing the shelf manager about its desire to power down its payload 3 Wait until the blue LED on the front blade i...

Page 113: ...nserttheRTMintotheshelfbyplacingthetopandbottomedgesinthecardguides of the slot 6 Slide the RTM into the slot 7 Apply equal and steady pressure to the RTM to carefully slide the RTM into the shelf until youfeel resistance Continue to gently push the RTM untiltheRTMconnectors engage 8 Squeeze the lever and the latch together and hook the lower and the upper handle into the shelf rail recesses ...

Page 114: ... illuminated until both the lower handle of the RTM and the lower handle of the front blade are closed 10 Close the lower handle of the front blade in order to power up the payload of both the front blade and the RTM The blue LEDs of both the front blade and the RTM start to flash This indicates that the front blade is informing the shelf manager about its desire to power up the payload of both th...

Page 115: ...ed into the shelf s rear which must be the same as that of the front blade 2 Ensure that the top and the bottom handles of the RTM are in an outward position by squeezing the lever and the latch together 3 InserttheRTMintotheshelfbyplacingthetopandbottomedgesinthecardguides of the slot 4 Slide the RTM into the slot 5 Apply equal and steady pressure to the RTM to carefully slide the RTM into the sh...

Page 116: ... is connected to the backplane the blue hot swap LEDs of both the front blade and the RTM are illuminated permanently This indicates that the IPMC of the front blade and the MMC of the RTM are powered up 10 Close the handles of the front blade The blue LEDs on both the front blade and the RTM start flashing This indicates that the front blade is informing the shelf manager about its desire to powe...

Page 117: ...ing procedure describes the removal of the RTM It assumes that your system is powered If your system is unpowered you can disregard the blue LED and thus skip the respective step In this case it is a purely mechanical procedure Damage of RTM and Front Blade Removing the RTM from the system while the payload of the front blade is powered up may damage the front blade and RTM Whenever removing the R...

Page 118: ...esire of the blade to power down the payload of both the front blade and the RTM and the power down process is ongoing 2 Wait until the blue LEDs on both the front blade and the RTM are permanently ON A permanently switched ON LED indicates that the payload of respective blade or RTM has been powered down Data Loss Removing the RTM with the system power on and the blue LED on the front blade still...

Page 119: ...cedTCA shelves The blade can be installed in any AdvancedTCA node slot 6 2 2 1 Installing the Node Blade To install the blade into an AdvancedTCA shelf proceed as follows Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life Before touching the blade or electronic components make sure that you are working in an ESD safe en...

Page 120: ...jector handles are in the outward position by squeezing the lever and the latch together 2 Insert blade into the shelf by placing the top and bottom edges of the blade in the card guides of the shelf Ensure that the guiding module of shelf and blade are aligned properly 3 Apply equal and steady pressure to the blade to carefully slide the blade into the shelf until you feel resistance Continue to ...

Page 121: ...ackplane power pins the blue LED is illuminated When the blade is completely installed the blue LED starts to blink This indicates that the blade announces its presence to the shelf management controller 6 Wait until the blue LED is switched off then tighten the face plate screws which secure the blade to the shelf If an RTM is connected to the front blade make sure that the handles of both the RT...

Page 122: ...ezing the lever and the latch together and turning the handle outward only enough to unlatch the handle from the face plate Do not rotate the handle fully outward The blue LED blinks indicating that the blade power down process is ongoing After the blade has been inserted you have to ensure that a boot image is either present on the Emerson Embedded Computing switch or on the blade s hard disk Dam...

Page 123: ...alling and Removing the Shelf Management Alarm Module The following sections describe the installation and removal procedures for the shelf management alarm module SAM 640 For a detailed description of the SAM refer to Chapter 7 Shelf Management Alarm Module on page 139 If the LED continues to blink a possible reason may be that upper layer software rejects the blade extraction request Data Loss R...

Page 124: ... of the SAM 640 shelf management alarm module Figure 6 1 SAM 640 Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life Before touching the blade or electronic components make sure that you are working in an ESD safe environment ...

Page 125: ...n and prevents bent pins 4 Fully insert the module into the shelf 5 Screw in the captive screw Removal Procedure To remove a SAM from a non powered shelf proceed as follows 1 Put on an ESD wrist strap 2 Connect the strap to the shelf by attaching the front ESD jack 3 Unfasten the captive screw at the lower edge of the face plate 4 Grasp the handle on the module faceplate and remove the module from...

Page 126: ...uminated 6 Screw in the captive screw hand tight The blue LED blinks 7 WaituntiltheblueLEDisswitched OFF Theswitched off blueLEDindicatesthatthe board is in service Removal Procedure To remove a SAM from a powered shelf proceed as follows 1 Put on an ESD wrist strap 2 Connect the strap to the shelf by attaching the front or rear ESD jack 3 Unfasten the captive screw at the lower edge of the face p...

Page 127: ...y slots should similarly be filled with slot fillers when not in use Additional power bay slot fillers are available from Emerson 6 4 Installing Power Entry Modules The AXP640 shelf supports two Power Entry Modules PEMs Since the shelf is equipped with a redundant power distribution system the removal of a single PEM does not interrupt system operation PEMs are accessible from the rear of the shel...

Page 128: ...be completed within 3 minutes to maintain the shelf within safe operating temperatures Read all cautions and warnings and ensure the equipment is properly grounded by reviewing the procedure in Grounding the Shelf on page 92 and follow these steps The PEM has multiple power sources This procedure should be followed precisely to ensure the PEM is isolated from all power sources before removing the ...

Page 129: ...top of the bezel away from the chassis 2 Locate the target power input cable s terminals at the branch circuit or power distribution unit Open the external circuit breakers that provide DC feed power to the PEM you are replacing 3 Lock and tagout the circuit breakers on the branch circuit or power distribution unit 4 Using the appropriate tool loosen the chassis retention screw on the top of the P...

Page 130: ...s in the open position 3 Align the PEM with the guide rails on the power bay that the PEM will be inserted into 4 Slide the module straight in on the guide rails about 12 inches You will feel the PEM engage the backplane connector 5 Secure the PEM with the chassis retention screw at the top of the PEM module 6 Rotate the PEM handle down so that it is flush with the front of the PEM module 7 Close ...

Page 131: ...n the bottom of the chassis Rotate the top of the bezel towards the chassis until the bezel retention latches are secured into the chassis 6 5 AC Power Supply Unit PSU The following instructions describe how to remove and install an AC PSU 6 5 1 AC PSU Removal Procedure When replacing an AC PSU make sure you have a replacement PSU available AC PSUs are accessible from the front of the shelf and do...

Page 132: ...rated into the top corners of the bezel and rotating the top of the bezel away from the chassis 2 Using the appropriate tool loosen the chassis retention screws on the top of the AC PSU module being serviced 3 Open the ejector handle and gently pull on the PSU module being serviced You will feel the PSU disconnect from the backplane 4 Pull the module straight out from the rail guides about 12 inch...

Page 133: ...dule 5 Rotate the AC PSU handle down so that it is flush with the front of the PSU module 6 Verify that the AC PSU LED has changed to solid green The PSU is now operational 7 Reattach the bezel To attach the bezel place the bottom of the bezel on the mounting hooks on the bottom of the chassis Rotate the top of the bezel towards the chassis until the bezel retention latches are secured into the ch...

Page 134: ...operation the system manager will compensate for the loss by increasing the speed of the remaining fans Please read the following caution before replacing any of the FTMs Fans may continue to rotate after power is removed Be careful to keep fingers away from the bottom of the FTM enclosure ...

Page 135: ... to remove an FTM from the shelf 1 Loosen the four chassis retention screws located at each corner of the module 2 Rotate the ejector handle to a fully open position 3 Pull firmly but evenly to remove a FTM You will feel the FTM disconnect from the backplane Figure 6 3 AXP640 FTM Keep fingers away from fan blades until fan has stopped rotating ...

Page 136: ...lter as it will be ineffective in trapping particulates and will interrupt air flow distribution To maintain safety certification use only Emerson approved fan filters You can order replacement fan filters part number RAF640 by contacting your Emerson sales representative For detailed information on filter maintenance and cleaning see Air Filter Maintenance on page 84 Replacement Procedure To repl...

Page 137: ...ion latches are secured into the chassis SAM Filter Replacement Procedure 1 Loosen thumbscrew to remove SAM air filter frame from the chassis 2 Tilt the air filter frame down and remove it from the chassis 3 The air filter element is held to the air filter frame by 2 pieces of Velcro on the backside of the frame Pull the air filter element off the Velcro to remove it from the frame Press the new a...

Page 138: ...FRU Installation AXP640 Installation and Use 6806800M24E 138 ...

Page 139: ...lity z Hot Swap Interface z Power z SAM Software The SAM supports redundant operation by automatic switchover between two SAMs When two SAMs are present in a shelf one acts as the Active SAM and the other acts as a Standby SAM They share signals across the AdvancedTCA backplane that allow them to coordinate their redundant operations The SAM provides access to the IPMCs for the Power Entry Module ...

Page 140: ...ompliant with the Restriction of Hazardous Substances RoHS directive z I O interfaces available on a Tyco 220 pin 0 5 mm Free Height receptacle z 128 MB of DDR SDRAM with Error Correcting Code ECC support z 266 MHz PowerPC superscalar RISC core with MMU and caches 32K 32K with parity z 64 MB of Flash z Hardware support for a reliable upgrade of software images in Flash z Dual IPMB with IPMB buffer...

Page 141: ... plus the ATCA Watchdog and a high speed serial interface for an alternate software redundancy interface between peer ShMM 1500Rs z Three general purpose I2C interfaces one with limitations for access to on carrier devices such as hardware monitors and the Telco Alarm interface z User SEEPROM z External interrupt inputs z User GPIO ...

Page 142: ... 1 shows a block diagram of the overall SAM architecture and Figure 7 2 on page 143 shows the face plate layout The SAM has these interfaces z Four 10 100Base T Ethernet links One link to each system controller and switching blade 2 One link to the redundant SAM One link to the face plate Figure 7 1 Block Diagram of SAM ...

Page 143: ...for up to 20 modules 16 blades 2 fan trays and 2 PEMs z Face plate interfaces that include 10 100Base T Ethernet and RS232 serial console and Telco alarm status LEDs z Interface to Telco Alarm connector located on the rear side of the shelf The SAM provides the face plate LEDs listed in the following table More detail on the LEDs is provided in the following sections Figure 7 2 SAM 640 Face Plate ...

Page 144: ...based on the shelf management mezzanine These facilities include I2 C based hardware monitoring control and GPIO expander devices 7 4 1 IPMB Connectivity The IPMB is a dual radial topology Each IPMC in the shelf connects to both SAMs for a redundant IPMB 7 4 2 RS 232 Serial Interface The SAM provides an RS 232 interface on the face plate connector using an RJ 45 connector The connector is routed t...

Page 145: ...OMS on the backplane through the master only I2C Information stored in the SEEPROMS contains PICMG defined Shelf FRU data records that enable the SAM to self configure for the AXP640 shelf 7 4 5 SAM LEDs The SAM provides the LEDs listed in the following table More detail on the LEDs is provided in the following sections Also refer to Figure 7 2 on page 143 for SAM face plate LED locations and to F...

Page 146: ... by the GPIO on the SAM The following tables describe the LED states Table 7 3 Hot Swap LED States State Condition Off The SAM is not ready to be removed disconnected from the shelf Blue The SAM is ready to be removed disconnected from the shelf Long blink The SAM is activating itself Short blink Deactivation has been requested Table 7 4 SAM LED Status Indicators SAM Face Plate LED LED Color State...

Page 147: ... to an event when an interrupt is triggered by the ADM1024 device 7 5 1 2 Temperature Monitoring There are two temperature sensors on the SAM One for monitoring critical on board temperature and on for monitoring inlet air temperature 7 5 1 3 Fan Speed and Control All fan speed and fan voltage sensors are exposed on the active SAM The FTMs have 100 fan speed settings The SAM uses a proprietary coo...

Page 148: ...r below 25 C default T1 the deltaT set point is set to 20 C default S1 For ambient air temperatures at or above 55 C default T2 the deltaT set point is set to 10 C default S2 For ambient air temperatures between T1 and T2 the deltaT set point is calculated using the following algorithm Set Point S1 S2 T1 T2 Inlet Air Temperature S2 S1 T2 T1 S1 Tinlet T1 ...

Page 149: ...e fan trays each containing a single fan Fan RPMs vary between 1000 and 11000 based on the commanded fan level 0 to 100 7 5 2 Redundancy Control TheShMM 1500Rsupportsredundantoperationwithautomaticswitchoverusingaredundant ShMM 1500R In a configuration where two ShMM 1500Rs are present one acts as the active shelf manager and the other as a standby Both ShMM 1500Rs monitor each other and either ca...

Page 150: ...stream is also sent on the redundant ShMM 1500R status signal This information is used to ensure that only one of the two connected ShMM 1500Rs goes into active mode at a time Figure 7 3 on page 151 shows the HRI of the ShMM 1500R As shown in the figure the ShMM 1500R HRI incorporates a hot swap buffer IDT QuickSwitch which isolates the interface from the peer ShMM prior to FPGA configuration or w...

Page 151: ...f service diagnostics enabling the ShMM 1500R to isolate failures on the HRI to a single carrier ShMM 1500R pair 7 5 2 2 HRI Protocol In the redundant configuration the two ShMM 1500R boards communicate through the HRI by exchanging data packets The HRI continues to be operational in case of a single interconnection failure and is able to detect a double failure The HRI has a redundant communicati...

Page 152: ...provide a dedicated high speed inter SAM link for the exchange of status and configuration details The eth1 port is connected to an Ethernet switch a Broadcom BCM5325E which in turn connects to the base ports of the two hub slots and to the front panel RJ45 Ethernet connector The port utilization of the switch is z TP port 1 to Local hub slot z TP port 2 to Remote hub slot z TP port 3 to Front pan...

Page 153: ...ot to forward packets between ports The correct switchconfiguration for normal operation is to allowingress from ports 1 2 and 3to port 4 and to allow egress from port 4 to ports 1 2 and 3 With the exception of routing a port to itself all other routes are blocked Figure 7 4 Interhub Slot and Shelf Manager Connectivity ...

Page 154: ...her it succeeds in establishing the connection with the Active SAM or it detects that the Active SAM is no longer healthy If it detects that it isn t healthy it will initialize as the Active SAM z When the Active SAM receives a switchover command from the Standby SAM and agrees to switchover it closes the TCP connection clears the LOCAL_HEALTHY bit and exits the program which indicates the switcho...

Page 155: ...e alarm connection which is a standard DB 15 connector located on the upper right side of the rear of the AXP640 shelf The DB 15 connector has the following pin assignments Table 7 6 Hot Swap Interface Pin Out Pin Description 1 Minor Alarm Reset 2 Minor Alarm Reset 3 Major Alarm Reset 4 Major Alarm Reset 5 Critical Alarm NO 6 Critical Alarm NC 7 Critical Alarm COM 8 Minor Alarm NO 9 Minor Alarm NC...

Page 156: ...m a live system 7 9 SAM Software The software that runs on the shelf manager is described in detail in the Pigeon Point Systems IPM Sentry Shelf Manager User Guide which provides an introduction to shelf management the shelf manager and the shelfmanagementmezzanine Alsoavailable isthePigeonPoint Systems IPM Sentry Shelf External Interface Reference which describes the command line web SNMP Simple ...

Page 157: ...set of three images is contained within the other flash bank imls dev mtdblock3 Image Name U Boot 1 1 4 for shmm1500 board Created Fri Jun 6 14 51 44 2008 Image Type PowerPC Linux Firmware uncompressed Data Size 212992 Bytes 208 00 kB 0 20 MB Load Address 0xF0000000 Entry Point 0x00000000 dev mtdblock2 Image Name Linux 2 4 25 Created Fri Jun 6 14 59 00 2008 Image Type PowerPC Linux Kernel Image gz...

Page 158: ...mtdblock9 Image Name sentry shmm1500 RFS Ramdisk Imag Created Thu Mar 27 21 41 21 2008 Image Type PowerPC Linux RAMDisk Image gzip compressed Data Size 5429028 Bytes 5301 79 kB 5 18 MB Load Address 0x00000000 Entry Point 0x00000000 From the sample output it is possible to see the compilation dates of the U Boot RFS and Kernel images for both the active and non active firmware banks Compilation tim...

Page 159: ...x A 2 Related Specifications For additional information refer to the following table for related specifications As an additional help a source for the listed document is provided Please note that while these sources have been verified the information is subject to change without notice Table A 1 Emerson Network Power Embedded Computing Publications Document Title Publication Number ATCA F125 Insta...

Page 160: ...ysical Layers and Management Parameters for 10Gb s Operation IEEE 802 3ae August 2002 PCI Industrial Manufacturers Group PICMG http www picmg com PICMG 3 0 AdvancedTCA Base Specification Revision 1 0 PICMG 3 0 R 1 0 December 30 2002 PICMG 3 0 AdvancedTCA Serial Interconnect Specification R2 0 PICMG 3 0 R2 0 PICMG 3 1 AdvancedTCA Ethernet Fibre Channel Revision 1 0 PICMG 3 1 R1 0 January 22 2003 PI...

Page 161: ...t must only be used in its specific area of office telecommunication industry industrial control and development It must not be used in safety critical components life supporting devices or on aircraft Only personnel trained by Emerson or persons qualified in electronics or electrical engineering areauthorizedtoinstall removeormaintaintheproduct Theinformationgiveninthismanual is meant to complete...

Page 162: ...ined Installed blades must have the face plates installed and all vacant slots in the shelf must be covered An AXP640 that is shipped as a spare replacement chassis or an unconfigured system will not have filler panels installed It is the responsibility of the customer to ensure that all open slots are filled withpayload blades reartransition modules RTMs or approved filler panels inorder to be co...

Page 163: ...ding conductor regarding the rating of the branch circuit protection z Install the system safely Make sure that cables and cords are out of the way z Make sure that the set up is comfortable for users System Damage WARNING The intra building port s of the equipment or subassembly is suitable for connection to intra building or unexposed wiring or cabling only The intra building port s of the equip...

Page 164: ... to mount the system in the lowest part of the rack If other systems are installed in one rack start with the heaviest component at the bottom If the rack is equipped with stabilizing devices make sure that they are installed and extended so that the rack is secure Then proceed to mount or service the system Personal Injury or System Damage When pulling the system out of the rack it can fall down ...

Page 165: ...ange the settings of the jumpers Blade and RTM Installation Damage of Circuits Electrostatic discharge and incorrect RTM or blade installation and removal can damage circuits or shorten their life Before touching the RTM blade or electronic components make sure that you are working in an ESD safe environment Installation Sequence of RTMs and AdvancedTCA Blades If you are going to install an RTM an...

Page 166: ...s than the ones designed for it may damage the RTM and the front blade Only install the RTM with the correct front blade Data Loss Removing the RTM with the system power on and the blue LED on the front blade still flashing causes data loss Before removing the RTM from a powered system power down the slot by opening the lower handle of the front blade and wait until the blue LED is permanently ON ...

Page 167: ...elow 0ºC Injury Caution this unit has four 48V to 60V DC feeds All must be disconnected to de energize the system To reduce the risk of injury disconnect the feeds when removing power from the system System Damage Air Filter Air contamination can pollute the air filter and obstruct the air intake of the system which may cause system overheating and component damage To guarantee proper airflow thro...

Page 168: ...nt du conducteur relié à la terre du circuit d alimentation c c au conducteur de terre de l appareil Pour ce raccordement toutes les conditions suivantes doivent être respectées z Ce matériel doit être raccordé directement au conducteur de la prise de terre du circuit d alimentation c c ou à une tresse de mise à la masse reliée à une barre omnibus de terre laquelle est raccordée à l électrode de t...

Page 169: ...able limits see the technical specification of the respective source Loss of Safety Compliance Using of Additional Plug in Blades By using additional plug in blades it may be possible that the system may be no more compliant to safety and EMC regulations The system integrator has to ensure that the compliancy is guaranteed Exchanging PEMs Personal Injury through Electric Shock and Burning Touching...

Page 170: ...y is pulled Keep clear of the fans as long as they are rotating When the fan is removed extreme care should be taken while handling the fan itself The centrifugal forces will make the unit difficult to handle Cabling Personal Injury The cabling should follow existing cable paths using existing or similar cable fastenings Never change the system s cabling as delivered by Emerson Check proper functi...

Page 171: ...tric cable connected to a TPE bushing does not exceed 100 m z Make sure the TPE bushing of the system is connected only to safety extra low voltage circuits SELV circuits z If in doubt ask your system administrator Laser Personal Injury If a label with the words CLASS 1 LASER PRODUCT is affixed to the back of your system the unit is equipped with a laser device These devices contain a laser diode ...

Page 172: ...and make sure the battery is installed as described in the user manual of the blade Always dispose of old batteries according to your country s legislation Environment Environmental Always dispose of used blades system components and RTMs according to your country s legislation and manufacturer s instructions ...

Page 173: ...e von Emerson Das System erfüllt die für die Industrie geforderten Sicherheitsvorschriften und darf ausschließlich für Anwendungen in der Telekommunikationsindustrie im Zusammenhang mit Industriesteuerungen und in der Entwicklung verwendet werden Es darf nicht in sicherheitskritischen Anwendungen lebenserhaltenden Geräten oder in Flugzeugen verwendet werden Einbau Wartung und Betrieb dürfen nur vo...

Page 174: ...schließen von Peripheriegeräten ausschließlich abgeschirmte Kabel So stellen Sie sicher dass ausreichend Schutz vor Störstrahlung vorhanden ist Die Blades müssen mit der Frontblende installiert und alle freien Steckplätze müssen mit Blindblenden abgedeckt sein Ein AXP640 das als Ersatzteil Austauschchassis oder unkonfiguriertes System ausgeliefert wird enthält keine Platzhalter Boards Es liegt in ...

Page 175: ...t eingeschränktem Zugang Installieren Sie das System nur in Bereichen mit eingeschränktem Zugang z Installationsrichtlinien Dieses System muss gemäß folgender Richtlinien installiert werden National Electrical Code Artikel 110 16 110 17 und 110 18 und Canadian Electrical Code Abschnitt 12 a z Überstrom Schutzeinrichtung Eine leicht zugängliche Trennvorrichtung muss in der Gebäudeverkabelung eingeb...

Page 176: ...BetreibenSiedasSystem aneinemerschütterungsfreienOrt andemwederStaub Rauchnoch elektrostatische Entladungen auftreten Stellen Sie außerdem sicher dass die klimatischen Bedingungen die in diesem Handbuch spezifiziert sind eingehalten werden und genug Raum für die Luftzirkulation vorhanden ist Verletzungsgefahr und Beschädigung des Systems Das System ist an eine TNV 2 Spannungsquelle angeschlossen D...

Page 177: ...ystem kann beim Herausziehen herunterfallen und Verletzungen verursachen Ziehen Sie das System vorsichtig heraus damit es nicht herunterfällt Verletzungsgefahr oder Beschädigung des Systems Das System ist schwer und wenn Sie es alleine tragen kann dies zu Rückenschäden führen Heben Sie deshalb das System nur zu zweit und halten Sie beim Heben Ihren Rücken gerade oder benutzen Sie zusätzliche Hilfs...

Page 178: ...schützten Bereich arbeiten Reihenfolge bei der Installation von RTMs und AdvancedTCA Boards Die folgende Reihenfolge muß bei der Installation von RTMs und AdvancedTCA Boards eingehalten werden Installieren Sie zuerst das RTM und erst danach das passende AdvancedTCA Board Ansonsten können RTM oder Board beschädigt werden Beschädigung des Boards oder Systems Wird ein Board in den falschen Steckplatz...

Page 179: ...en gleichen Steckplatz des Systems eingebaut werden stets zueinander passen Datenverlust Das Entfernen eines RTMs während des Systembetriebs und blinkender blauer LED des Front Boards führt zu Datenverlust Vor dem Entfernen des RTMs im laufenden Systembetrieb schalten Sie das entsprechende Board ab indem Sie die Griffe des Boards öffnen Warten Sie bis die blaue LED dauerhaft leuchtet Fehlfunktion ...

Page 180: ...her dass sich auf dem System und auf den Boards kein Kondensat befindet und starten Sie das System nicht unter 0ºC Stromschlaggefahr Das System besitzt vier 48V bis 60V DC Anschlüsse Alle Anschlüsse müssen vom System entfernt werden um das System spannungsfrei zu schalten Um eine Verletzungsgefahr zu minimieren entfernen Sie die Anschlüsse wenn Sie das System ausschalten Beschädigung des Systems L...

Page 181: ...kann das Blade einen Kurzschluss zwischen den Eingangsleitungen A und B verursachen In diesem Fall ist Leitung A immer noch unter Spannung auch wenn sie vom Versorgungskreislauf getrennt ist und umgekehrt Prüfen Sie deshalb immer ob die Leitung spannungsfrei ist bevor Sie Ihre Arbeit fortsetzen um Schäden oder Verletzungen zu vermeiden Ausbau Erweiterung Systemüberlastung Verhindern Sie eine Syste...

Page 182: ...terbrochen bleibt Kurzschluß und Gefahr durch Stromschlag Um Kurzschlüsse und elektrischen Schlag zu vermeiden überzeugen Sie sich dass vor dem Lösen der Schrauben die Stromzufuhr unterbrochen ist und während des Austausches unterbrochen bleibt Vermeiden Sie Kurzschlüsse indem Sie sehr vorsichtig mit dem Werkzeug umgehen Beschädigung der Spannungsversorgungseinheit Wir die Spannungsversorgungseinh...

Page 183: ...zt werden können indem Sie sicherstellen dass Kontakte und Kabel des Systems während des Betriebs nicht berührt werden können Falls Sie Fragen bezüglich der Verkabelung haben wenden Sie sich an die für Sie zuständige Geschäftsstelle von Emerson Beschädigung der Kabel Werden Kabel geknickt kann das Kabel beschädigt werden und der Datentransfer nicht mehr stattfinden Stellen Sie sicher dass Kabel ni...

Page 184: ...geben Falls Sie sich nicht an die Anweisung in diesem Handbuch halten kann dies zu gefählichen Strahlungsbelastungen führen Schauen Sie niemals direkt in den Laserstrahl Batterieaustausch Beschädigung der Boards Ein unsachgemäßer Austausch von Batterien kann zu gefährlichen Explosionen und Beschädigung der Boards führen Verwenden Sie deshalb nur den Batterietyp der auch bereits eingesetzt wurde un...

Page 185: ...circuit breakers 98 cleaning air filters 84 clogged filter 83 Closed frame 73 command line interface 156 configuring the I2C bus 145 connectivity between zones 22 connectivity PEMs 41 connectors backplane 37 SAM1500 139 Control Noise 73 controller shelf management 139 conventions 16 Cooling 70 cooling failure troubleshooting 83 cooling output 82 CPIO extension 145 custom functionality 24 D devices...

Page 186: ...m 87 interconnect boards 47 interconnect for RTMs 38 interfaces data transport 38 fabric 20 hot swap 156 power 38 RTM 38 serial 144 system management 38 IPMI network 21 K kits mounting brackets 91 L LED Blue 126 LEDs behavior 146 face plate SAM 145 face plate SAM1500 143 FTM 82 logical slot numbers 32 38 logical slots and physical slots 20 M M100 124 maintenance air filters 84 maintenance remote 2...

Page 187: ...escription 144 hot swap 146 LEDs 143 146 software 156 status LEDs 146 SEEPROM location 35 sensors voltage 147 serial interface SAM 144 shelf description 30 shelf FRU IPMI FRU commends 35 shelf management 139 shelf management controller 139 shelf management mezzanine module 139 shelf management software 156 Shelf manager 124 shelf description 27 Shipment 54 ShM ATCA M100 124 ShMC see shelf manageme...

Page 188: ...Index AXP640 Installation and Use 6806800M24E 188 V voltage sensors 147 voltages power supply 147 Z Zone 1 description 22 Zone 2 description 22 Zone 3 description 22 ...

Page 189: ......

Page 190: ...service marks of Emerson Electric Co All other product or service names are the property of their respective owners 2012 Emerson Electric Co Emerson Network Power The global leader in enabling Business Critical Continuity AC Power Systems Connectivity DC Power Systems Embedded Computing Embedded Power Integrated Cabinet Solutions Outside Plant Power Switching Control Precision Cooling Services Sit...

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