Ecolab 183042, Operating Instructions Manual

Page: 25 / 72

417101637_Lub-O-Mat - 25 - Rev. 03-07.12
Contents
1. General 26
1.1 Scope of guarantee 26
1.2 Operating instructions 26
1.3 Transportation damage 26
1.4 Maintenance and repair 27
1.5 Contact address / Manufacturer 27
2. Safety 28
2.1 Notes on Safety 28
2.2 Emphases 28
2.3 Special safety notes for maintenance and repair work 28
3. Delivery scope 29
4. Functional description 30
4.1 Process diagram 30
4.1.1 Plant with 1 concentration 30
4.1.2 Plant with several concentration (e.g.:with 3 concentrations) 31
4.2 Metering system 31
4.3 Water pressure adjustment 31
4.4 Metering pump control circuit 32
4.5 Metering pumps 32
4.6 Suction tube 33
4.7 Metering line 33
4.8 Mixing 33
4.9 Distribution of lubrication solution 33
4.10 Sampling connection 33
4.11 Cleaning connection 33
5. Installation 34
5.1 Overview of connection arrangement: Lub-O-Mat 34
5.2 Wall mounting: Lub-O-Mat 34
5.3 Fresh water connection 35
5.4 Water connection and distributor, input side 35
5.4.1 Connection group without screw connection coupling for 1 Lub-O-Mat 35
5.4.2 Connection group with screw connection coupling for 1-4 Lub-O-Mat 35
5.5 Suction distributor for belt lubricant concentrate 36
5.5.1 Ordering Data 36
5.6 Suction pipe 36
5.7 Chemicals meter - flow meter (oval gear meter, OGM
PLUS
type) 36
5.7.1 Ordering Data 36
5.7.2 Spare parts 36
5.8 Circuit diagram 37
6. Start-up 38
6.1 Connection 38
6.2 Cleaning of conveyor-track lubrication system 38
6.3 Diaphragm metering pump EMP II 38
6.3.1 Front view: Diaphragm metering pump EMP II E60 38
6.3.2 Key functions 39
6.3.3 Initial startup / Delivery status 39
6.3.4 Venting the metering pump 39
6.3.5 Adjusting the metering pump 39
6.3.5.1 Setting the pulse multiplier or divisor 40
6.3.6 Indicators in “External pulse processing” operation mode 40
6.3.6.1 Selecting 40
6.3.6.2 Setting 41
6.3.7 Setting the pump stroke resp. metering quantity per stroke 41
6.3.8 Independent pump operation 42
6.3.9 Setting the concentration of the lubrication solution 42
7. Spare parts / Wearing parts 43
7.1 Lub-O-Mat 43
7.2 Metering Pump 43
8. Maintenance 44
8.1 Service Notes 44
8.2 Maintenance 44
9. Troubleshooting 45
10. Technical Data 46
10.1 General Data 46
10.2 Specific data 46
11. Declaration of conformity 47