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Dyadic Systems – Mechatronics Cylinder Manual

MF

-005500-EN-59/63

8. Maintenance

8.1. Maintenance & Inspection

Please inspect your Mechatronics Cylinder periodically following the chart below.

Check Up Items

Points

Notes

Mechatronics
Cylinder

Vibration and sound Sound level should not

be higher than usual

Check if there is no noise
increase from regular
operations.

Appearance

Clean with cloths and/or
air

Parts clean up

No major dust, dirt, oil,
etc.

Clean with cloths and/or air

Tightness of screws No loose screws

Tighten screws

Notes: Ambient temperature should be within the specification. If the actual ambient temperature is greater
than the specification, the actuator life will be shortened.

8.2. Warranty

In case of defects discovered upon delivery of your actuator, Mirai Inter-Technologies will replace the defective
products. This warranty doesn’t cover damage to products caused by the customer or incorrect orders by the
customer.

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Summary of Contents for SCL Series

Page 1: ...Mechatronics Cylinder SCN Series SCL Series Operation Manual Document No MF 005500 ENVer 1 33 2008 07 01 ...

Page 2: ...nity of the Mechatronics Cylinder Please make sure that there is no obstruction to ventilation for cooling Ensure appropriate assemblies guide any loading on the Mechatronics Cylinder In case of direct coupling to the mechanism please pay attention to the accuracy to minimize radial loading Check that the direction of the movement is correct before mounting of our product The Mechatronics Cylinder...

Page 3: ...tart and Simple Cycling 16 3 2 6 Quick Start Program some Position Controlled Motions With the Teach Pendant18 3 2 7 Quick Start Program a Force Controlled Motion With the Teach Pendant 19 3 2 8 Quick Start Set Up of Basic Parameters Using the PC Tool TBVST EN SET 20 4 Installation and Test Running 22 4 1 Installation 22 4 1 1 The Installation Environment 22 4 1 2 Recommended mounting of Mechatron...

Page 4: ...ion of SIO 53 6 3 1 Summary 53 7 Support equipment 53 7 1 PC Tool Model TBVST EN SET 53 Installation condition of PC is as follows 54 7 2 Teaching Pendant Tool Model CTA 23EN SET 54 7 3 RS232C RS485 Junction Converter Circuit 55 7 4 Connector Converter ADP 2 4 55 7 5 Cables 56 7 6 Foot mounting brackets 57 8 Maintenance 59 8 1 Maintenance Inspection 59 8 2 Warranty 59 9 Diagnosis of Abnormal Opera...

Page 5: ... 0 0 k m o p e r a t i o n w h e n u s e d w i t h i n a l l s p e c s P a r a l l e l D C 2 4 V t y p e D i g i t a l I n p u t I n t e r f a c e I n p u t N a m e s P o s i t i o n s e l e c t b i t s 4 b i t b i n a r y c o d e d d e c i m a l P C 1 P C 2 P C 4 P C 8 S t a r t C S T R M o v e m e n t I n t e r l o c k I L K I n p u t c u r r e n t M a x 4 m A p o r t P N P S t a n d a r d M a x...

Page 6: ...tion Same Acceleration and Deceleration can be programmed Optimum Acceleration and desired Deceleration can be set respectively 7 Programmable Flexible Speed Profiles Speed can be changed without stopping Acceleration Deceleration Programmed Speed Stop condition Speed Time Ultimate Acceleration According to the load Programmed Deceleration Acceleration Deceleration Programmed Speed Stop condition ...

Page 7: ...ammed to output a Zone Signal 10 An air compressor is not needed so that systems using Mechatronics Cylinders will have high energy efficiency 11 Oil waste is not generated so that oil collection equipment is not needed 12 Dampers Shock absorbers are not needed Emergency Stop Signal ON OFF ON OFF Zone Signal Output Zone Signal Output Area Stop condition Speed Time Acceleration Deceleration Acceler...

Page 8: ... 1 Current setting at homing 2 Current setting during positioning motion 3 Current shut off after positioning 8 Mechatronics Cylinder amplifiers have PNP models and NPN models Please wire carefully following the correct schematics 9 Mechatronics Cylinder outputs are open collector type In case of driving a load like a coil please provide a surge absorber diode 10 The shafts of rod type actuators a...

Page 9: ...g motion speed and thrust O X Selection of position completion signal or in position signal O X Choose operating mode Normal Air 1 Air 2 O X 21 24VDC I O can be configured for different operation in Normal Air replaceable 1 or Air Replaceable 2 modes using the TBVST software In normal mode the cylinder uses the PC1 2 4 and 8 inputs in BCD combination to run 16 different motions and needs a CSTR pu...

Page 10: ...in body Motor Motor Encoder Connector Servo amplifier Controller Motor Encoder Connector Power Parallel Connector Serial Connector Face of name plate Servo amplifier Controller Motor Encoder Connector Power Parallel Connector Serial Connector Face of name plate Motor Motor Encoder Cable Face of name plate Cover Slider Mechanical portion ...

Page 11: ...ate system for the forward homing mode is negative and the reverse homing mode is positive This also applies to the push force mode This is especially important to keep in mind for Teach Pendant operation 9 The short cables protruding from the motor are not high flex cables Notes for SCLL6 Model 10 Ensure the system is designed within the specifications of max moment load on the slider table 11 Th...

Page 12: ...tc 3 1 5 Programming Tool An individual Mechatronics Cylinder doesn t include programming tools such as the Teach Pendant or PC Tool TBVST EN These items are sold separately 3 2 Wire the Power IO cable and run from the PC programming tool 3 2 1 Check the Power I O cable Connection Example SCN5 Model 3 2 2 Check Parallel Connector Cable The parallel cable includes the power and signal cable require...

Page 13: ...uators Other Than SCN5 I O cable to connect with PLC and or switches Thicker cable Power connection cable Thinner cable Connect to Mechatronics Cylinder Signal cable to connect with PLC and or switches Thicker cable Power connection cable Thinner cable Connect to the power I O connection of the actuator or controller ...

Page 14: ...PC Tool Kit sold separately only please connect the power wires Red 24V Black 0V and ILK Brown 24V at this time see below Red 24V Black 0V Green FG Connect to ground White FG Connect to ground Orange ZONE ZONE signal Light Green ALM signal output Red PC4 Green PC8 Yellow CSTR White PC2 Black PC1 Brown ILK Emergency Stop signal Connect with 24V Blue PFIN Position Finished Gray ZFIN Homed PNP Type ...

Page 15: ... Please connect the ADP cable with the Mechatronics Cylinder after the 24VDC power is supplied Connect parallel cable Connect ADP Cable Included with Programming Tool Red 24V Motor Power Black 0V Motor Power Yellow 24V Controller Power White 0V Controller Power Brown NC please do not connect Green FG ground Black PC1 White PC2 Red PC4 Green PC8 Yellow CSTR Brown NC No connection Blue NC No connect...

Page 16: ...ed counterclockwise the Mechatronics Cylinder will retract 5 Please press the POSITION SELECT button while pressing the NORMAL POSITIONING button This will download the demo data from the teach pendant to Mechatronics Cylinder 6 Please press the POSITION SELECT button once the position number will show 1 7 Please hold the NORMAL POSITIONING button and press the HOMING button This will cause positi...

Page 17: ... Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 17 63 ...

Page 18: ...e to cycle to the SPEED DATA INPUT parameter then turn the wheel to set the speed to 50mm sec Please press WRITE to save the change Now position 0 has a position target of 5mm and a speed target of 50mm sec 7 Program Position number 1 Please press the POSITION SELECT button once so that position 1 is displayed in the red seven segment display Now position 1 is available to change Check that the Po...

Page 19: ...es forward 6 The following will store push force parameters in position 4 Please press the POSITION SELECT button 4 times such that the position number display indicates 4 Now position 4 can be programmed Please press the PUSH POSITIONING button Now position 4 is in push force mode Check that the POS JOG TEACH LED is lit and turn the JOG handle to extend the actuator until the LCD displays positio...

Page 20: ...on ADP 2 4 as per figure below 2 Power up the Mechatronics Cylinder and connect the SIO cable to the RS232 485 adaptor ADP 1 and connect it to the serial port COM port of your PC as per the figure below 3 Start the PC Tool software TBVST EN 4 The first menu is for communication setup please select the serial port Number that the ADP 1 is plugged in to then click Set After few seconds the operation...

Page 21: ...hatronics Cylinder controller 8 Click Close at the top right of the screen to return to the previous menu Click the Start button to initiate the sequence entered in the text box to the left of the Start button The Mechatronics Cylinder will repeat this sequence of moves from the downloaded demo program if there is a letter R at the end of the sequence Please click the STOP button to stop the demo ...

Page 22: ...ng washer is important to avoid scratching the Mounting Flange The recommended screw torque is 20 kg cm for SCN5 models 45 kg cm for SCN6 models Foot mounting brackets are available SCL Models Please mount the slider on a flat surface with the M6 nuts located on the bottom face slots 4 1 3 Use of the shaft tip screw SCN5 Model 10Kgf Type SCN6 Model 20Kgf 40kgf 50Kgf Type and 60 kgf The Mechatronic...

Page 23: ...to section 3 2 3 4 2 1 Wiring 1 The following precautions may help to avoid problems with electrical noise The wires from the Controller to the PLC and noise filter should be as short as possible Power to coils of relays and solenoids should be managed by surge hardware Separate the wiring from other equipment 2 When the Mechatronics Cylinder system is being controlled by 24V I O Design the system...

Page 24: ...signal start up trdy 250msec general value Control power ON Completion of operation prep trd trdy Normal operation 24V Power ON Completion of operation preparation Actuator Movement Power Alarm output Positioning complete output No thrust Beginning of Thrust trdy trd Normal operation tpp Completion of operation preparation Actuator Movement 24V control power 24V drive power Alarm output No thrust ...

Page 25: ...to section 6 3 regarding the ADP 1 4 3 Notes for wiring and connections 4 3 1 Power shut down When shutting down 24VDC power to the Mechatronics Cylinder please open both 24V and 0V lines from the power supply or open the 24V side 4 3 2 24VDC Ground Please do not connect 24VDC power to ground PNP Type PNP Type If 0V of 24 VDC power supply is shut down the power circuit of the Mechatronics Cylinder...

Page 26: ...pen OFF with 24V terminal by using source type output circuit As shown below the input circuit will receive over current and the internal circuit will be damaged if a PNP input is driven by a sinking output circuit or connected with 0V directly 4 3 4 When Driving Coils or Other Inductive Loads When using outputs to drive induction loads The output circuits of the Mechatronics Cylinder are open col...

Page 27: ...V CSTR ILK PFIN INP ALM ZONE ZFIN TRx TRx 5V 0V Position No 0 Position No F Position No 1 Position No Set List 24V Power Shut Down Order Please ground at ground resistance 100ohm or smaller PositionNo １２３０４５６７８９ＡＢＣＤＥＦ PC1 PC2 PC4 PC8 ０１０００００００００００００００００００００００００００００００１１１１１１１１１１１１１１１１１１１１１１１１１１１１１１１ CSTR SCN5 Model 10Kgf Type PNP SCN6 PNP Model SCLT Models SCLL P...

Page 28: ...V CSTR ILK PFIN INP ALM ZONE ZFIN TRx TRx 5V 0V Program desired stop position 24V Power Shut Down Order Please ground at ground resistance 100ohm or smaller To RS 232C Serial COM Port RS 232C RS 485 Converter SIO Cable ADP Cable Connector Converter SCN5 Model 10Kgf Type SCN6 PNP Models SCLL PNP Models SCLT PNP Model External Amp Type ...

Page 29: ...r to minimize electrical spikes Note 4 Power required is DC 24V 10 Max 3A Note 5 Power I O and programming cables and converters are not included Please purchase separately Note 6 The Mechatronics Cylinder and cables are not water resistant Note 7 The SIO cable is generally intended for use inside a panel 4 5 Trial run The user may wish to complete a trial run with no load connected to ensure the ...

Page 30: ...t signal DC24V type DI DO Interface Connector PIO Position number 4bit binary PC1 PC2 PC4 PC8 Start CSTR Axis Movement Interlock ILK Input Current Max 4mA port Parallel output signal Position complete PFIN INP Homed signal ZFIN Zone signal ZONE Alarm ALM 24VDC Digital I O Interface PNP Standard Output Current Max 10mA port Serial signal Serial Interface Connector SIO 5V 5G S S Protection Over spee...

Page 31: ...2A Parallel DC24V type DI DO Interface Connector PIO Input Names Position number 4 bit binary PC1 PC2 PC4 PC8 Start CSTR Axis Movement Interlock ILK Input current Max 4mA port I O Parallel DC24V type DI DO Interface Connector PIO Position complete PFIN INP Output Names Completed Position Number 4bit binary PM1 PM2 PM4 PM8 Homed signal ZFIN Zone signal ZONE Alarm ALM Output current Max 10mA port Se...

Page 32: ... Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 32 63 Speed vs Thrust Curves SCN6 Models 20Kgf 40kgf 50kgf 60kgf Types ...

Page 33: ... Names Position number 4 bit binary PC1 PC2 PC4 PC8 Start CSTR Axis Movement Interlock ILK Input current Max 4mA port I O Parallel DC24V type DI DO Interface Connector PIO Output Names Completed Position Number 4bit binary PM1 PM2 PM4 PM8 Positioning complete PFIN INP Homed signal ZFIN Zone signal ZONE Alarm ALM Output current Max 10mA port Serial Signal Serial Interface Connector SIO 5V 0V S S Pr...

Page 34: ... Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 34 63 5 1 2 Rod speed thrust curve SCLL6 Model Slider 20Kgf Type ...

Page 35: ...pe DI DO Interface Connector PIO Position complete PFIN INP Output Names Completed Position Number 4bit binary PM1 PM2 PM4 PM8 Homed signal ZFIN Zone signal ZONE Alarm ALM Output current Max 10mA port Serial Signal Serial Interface Connector SIO 5V 0V S S Protection function Over speed Main power over voltage abnormal voltage Overload Sensor abnormal Servo abnormal Encoder wire disconnected Ambien...

Page 36: ... Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 36 63 SCLL5 Model Slider 10Kgf Type ...

Page 37: ... DI DO Interface Connector PIO Position complete PFIN INP Output Names Completed Position Number 4bit binary PM1 PM2 PM4 PM8 Homed signal ZFIN Zone signal ZONE Alarm ALM Output current Max 10mA port Serial Signal Serial Interface Connector SIO 5V 0V S S Protection function Over speed Main power over voltage abnormal voltage Overload Sensor abnormal Servo abnormal Encoder wire disconnected Ambience...

Page 38: ... Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 38 63 SCLG5 Model Slider High Rigidity Type ...

Page 39: ... DC24V type Digital Input Interface Input Names Position select bits 4 bit binary coded decimal PC1 PC2 PC4 PC8 Start CSTR Movement Interlock ILK Input current Max 4mA port PNP Standard Max 4mA port PNP Standard I O Parallel DC24V type Digital Output Interface Output Names Completed Position Number 4bit binary PM1 PM2 PM4 PM8 SCLT6 Only Homed signal ZFIN Zone signal ZONE Alarm ALM Position complet...

Page 40: ... Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 40 63 5 1 3 Dimensions Actuator layout drawings SCN5 Model 10Kgf Type ...

Page 41: ... Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 41 63 SCLL6 Model Slider 20Kgf Type SCN6 Models 20Kgf 40kgf 50kgf 60kgf Types ...

Page 42: ... Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 42 63 SCLG5 Model Slider High Rigidity Type SCLL5 Model Slider 10Kgf Type ...

Page 43: ... Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 43 63 SCLT4 Models 15Kgf 30kgf Types SCLT6 Models 25Kgf 50kgf Types ...

Page 44: ... Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 44 63 External Amplifier SCN6 SCLL SCLT ...

Page 45: ...nput circuit Input signal ON is defined as electrical connection of 24V with Input signal Input signal OFF is electrical open of Input signal The max input current is 4mA 2 PIO 24VDC Output Circuit Output signal ON is defined as electrical connection of OVDC with Output signal Definition of Output signal OFF is electrical open of Output signal ...

Page 46: ... input for Input of Position registration number 1 At the edge of OFF ON the controller reads the sum of PC1 8 then it will move the cylinder to the target position same as positioning order 2 At the edge of OFF ON of when Home is unknown it will move the cylinder to home then move it to the target position 8 ILK Axis movement Interlock input 1 If turned OFF during a move the cylinder will stop th...

Page 47: ...cylinder will move to home then move to the target position automatically 10 NC No connection 11 NC No connection 12 ILK Axis movement Interlock input E Stop Input Mode 1 If the ILK signal is interrupted switched to OFF during the rotation it will stop the cylinder with full power and register the position where the cylinder stopped as its temporary target position 2 When the ILK signal is resumed...

Page 48: ...eted when ZFIN output is turned OFF the homing operation will be executed automatically after which the actuator will immediately run the requested motion The CSTR and PC1 2 4 and 8 inputs can theoretically be turned on at the same time however some PLCs may have slight delays in the response of their outputs in which case the PC1 2 4 and 8 inputs may not finish switching before the rising edge of...

Page 49: ...gnal is turned OFF OFF The output goes low when motion to a new target position is initiated Notes The tolerance used to determine when the PFIN output goes high is set by the At Position Width variable in the programming device This output will not operate properly if the CSTR signal is left high The CSTR signal should be pulsed OFF ON OFF to initiate motion and therefore is expected to be OFF wh...

Page 50: ...e output will be ON after homing completion OFF The output is OFF after the Mechatronics Cylinder is first powered up and or when an encoder related alarm occurs ZFIN won t be turned ON until the homing is completed 21 ZONE Zone signal output ON The output will be ON when the position of the axis is within the range programmed to be the Zone OFF The output will be OFF if the axis has not been home...

Page 51: ... by alarm conditions ALM This is the alarm output and this output signal will be high when the operation is under normal conditions This output signal will be low when an error has occurred Alarm codes can be read from the pendant or software and referenced in section 9 6 2 5 Timing Chart Following is timing chart of the operation with parallel interface connection PIO connection Name Min Max Desc...

Page 52: ... OFF PC1 PC8 holding time tdpf 4 msec CSTR ON PFIN OFF delay time tspm 0 msec PFIN ON PM1 PM8 set up time thpm 4 msec PFIN OFF PM1 PM8 0 Output delay time tdip 4 msec CSTR ON INP OFF delay time tdpm 4 msec INP ON PM1 PM8 establishment delay time Note 1 Above is timing in case of 10K Ω load of output circuit or smaller tdpf n1 n1 INP PM1 PM2 PM4 PM8 PM1 PM2 PM4 PM8 tdip PC1 PC2 PC4 PC8 n1 PFIN CSTR...

Page 53: ...Transmitter Receiver 7 Support equipment 7 1 PC Tool Model TBVST EN SET PC Tool is a PC software kit to operate JOG and other set up for single axis 1 Contents of PC Tool Model TBVST EN SET see red circle in the following figure 1 PC Setting Tool TBVST EN to install it in PC for Online operation 2 Offline Setting Tool CTA 1EX to install it in PC for Online Offline operation 3 PC PLC Software CTC T...

Page 54: ... Pendant Tool Model CTA 23EN SET 1 Contents of Teaching Pendant tool kit Model CTA 23ENS SET see red circle in the following figure Teaching Pendant CTA 23EN to connect with Mechatronics Cylinder ADP Cable 1m RP9050 010 to connect Mechatronics Cylinder and CTA 23 2 View of Teaching Pendant 3 Please refer to the Teaching Pendant operation manual for details Connect with DC24V power supply Connect I...

Page 55: ...s Please refer to 4 4 wiring examples of outside connections for connector connection Please use SIO cable 6 conductors for connector cable 7 4 Connector Converter ADP 2 4 1 model ADP 2 2 Dimensions and circuit diagram Note In case of ADP 2 use please use at least one axis on CN2 Because CN3 CN4 and CN5 are not wired with 5V only CN2 is wired to 5V ...

Page 56: ... 9 PFIN Blue 10 ZFIN Gray 11 ZONE Orange 12 ALM Light green 1 24V Red 2 0V Black 13 FG Green 14 FG White 1 24V Red 4 0V White 2 0V Black 23 NC No connection Brown 3 24V Yellow 24 Ground Green 5 PC1 Black 15 PM1 Grey 6 PC2 White 16 PM2 Pink 7 PC4 Red 17 PM4 Light Green 8 PC8 Green 18 PM8 Orange 9 CSTR Yellow 19 PFIN Light blue 10 NC Brown 20 ZFIN Dark Brown 11 NC Blue 21 ZONE White Black 12 ILK Pur...

Page 57: ...5500 EN 57 63 2 Serial connector cable model RP9050 030 applicable for any Mechatronics Cylinders 1 5V Red 2 TRx White 3 0V Black 4 TRx Green Connector Made by AMP Co Socket 172167 1 Plug 170365 1 7 6 Foot mounting brackets FT001 for SCN5 FRONT BRACKET ...

Page 58: ... Dyadic Systems Mechatronics Cylinder Manual MF 005500 EN 58 63 FT002 for SCN6 ...

Page 59: ...earance Clean with cloths and or air Parts clean up No major dust dirt oil etc Clean with cloths and or air Tightness of screws No loose screws Tighten screws Notes Ambient temperature should be within the specification If the actual ambient temperature is greater than the specification the actuator life will be shortened 8 2 Warranty In case of defects discovered upon delivery of your actuator Mi...

Page 60: ...ontroller Replace product Occurs during Cylinder operation Defective motor encoder Replace product Servo error C1 Occurred when power was turned ON Defective controller Replace product Main power over voltage D0 Occurred when power was ON Defective controller Replace product Occurred when power was ON Over voltage of supply power Correct supply power within the specification Occurs during Cylinder...

Page 61: ...ccurred when power was turned ON Wiring mistake of encoder Repair wiring Defective amplifier Replace amplifier Defective encoder of Cylinder motor Replace product Occurs during Cylinder operation Wiring mistake of encoder defective connection Repair wiring EEPROM Check Sum Error F8 Occurred when power was turned ON or during Cylinder operation Defective control Reset power Turn power OFF then turn...

Page 62: ...of Cylinder and other machine Loose mounting screws incorrect concentricity etc Correct the mounting and or joint to load Other machine equipment is vibrating Check the moving parts of other machine Check with the manufacturer of other machine Defective Cylinder Try to use other good Cylinder Replace product Cylinder hits the over stroke limit end due to over run Reduce the Acceleration Decelerati...

Page 63: ...s seized please turn OFF the power and try several times to move the actuator manually in the direction that the actuator was trying to move If the problem cannot be resolved please replace the actuator 2 60 Uneda Nishi Kanazawa Ishikawa Ken 920 0342 Japan Tel 81 76 267 9103 Fax 81 76 267 9104 Manufactured by Mirai Inter Technologies Systems Ltd 30 Pollard St Richmond Hill ON L4B 1C3 Canada Tel 90...

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