Dürkopp Adler 667 PREMIUM Service Instructions Manual Download Page 97

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Programming

Service Instructions 667 PREMIUM - 03.0 - 01/2018

Fig. 59: Wiring - plug X83B

Fig. 60: Wiring - plug X83T

Fig. 61: Example of adapter for PLC and DACcomfort

X80B

1   (+24V)
2   (IN1)
3   (IN3)
4   (IN5)
5   (IN7)
6
7
8   (+24V)
9   (OUT1)

10 (OUT3)

11 (OUT5)

12 (OUT7)
13 (GND)

(GND) 14

(IN2) 15
(IN4) 16
(IN6) 17
(IN8) 18

(GND) 19

(+24V) 21

(OUT2) 22

(OUT4) 23

(OUT6) 24

(OUT8) 25

X80T

1   (+24V)
2   (IN9)
3   (IN11)
4   (IN13)
5   (IN15)
6
7
8   (Umag)
9   (OUT9)

10 (OUT11)

11 (OUT13)

12 (OUT15)
13 (GND)

(GND) 14
(IN10) 15
(IN12) 16
(IN14) 17
(IN16) 18
(GND) 19

(Umag) 21

(OUT10) 22

(OUT12) 23

(OUT14) 24

(OUT16) 25

Summary of Contents for 667 PREMIUM

Page 1: ...667 PREMIUM Service Instructions...

Page 2: ...er AG and protected by copyright Any reuse of these contents including extracts is prohibited without the prior written approval of D rkopp Adler AG Copyright D rkopp Adler AG 2018 IMPORTANT READ CARE...

Page 3: ...n 23 3 5 Flats on shafts 24 3 6 Locking the machine in place 24 4 Positioning the arm shaft 27 5 Positioning the toothed belt wheels 28 5 1 Positioning the upper toothed belt wheel 28 5 2 Positioning...

Page 4: ...hread tension Thr Tens parameter 73 14 5 4 Setting the Sewing foot stroke Foot Stroke parameter 73 14 5 5 Setting the Start bartack Start Tack parameter 74 14 5 6 Setting the End bartack End Tack para...

Page 5: ...s Lock parameter 99 14 7 12 Setting the QONDAC QONDAC parameter 100 14 7 13 Setting the Fast menu keys FastMenuKeys parameters 100 14 7 14 Setting the Contrast Contrast parameter 101 14 7 15 Setting t...

Page 6: ...ce Instructions 667 PREMIUM 03 0 01 2018 18 1 Customer Service 133 18 2 Errors in sewing process 134 18 3 Software messages 136 18 4 Error in the software 141 18 5 Testing the function of the buttons...

Page 7: ...ropriate technical training for performing maintenance or repairing malfunctions With regard to minimum qualification and other requirements to be met by personnel please also follow the chapter Safet...

Page 8: ...tep Information Additional information e g on alternative operating options Order Specifies the work to be performed before or after a setting References Reference to another section in these instruct...

Page 9: ...andards and regulations D rkopp Adler cannot be held liable for any damage resulting from Breakage and damage during transport Failure to observe these instructions Improper use Unauthorized modificat...

Page 10: ...About these instructions 8 Service Instructions 667 PREMIUM 03 0 01 2018...

Page 11: ...arts could impair safety and damage the machine Only use original parts from the manufacturer Transport Use a lifting carriage or forklift to transport the machine Raise the machine max 20 mm and secu...

Page 12: ...used in warnings Warnings in the text are distinguished by color bars The color scheme is based on the severity of the danger Signal words indicate the severity of the danger Signal words Signal words...

Page 13: ...en fatal injury if ignored This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored Puncture Crushing Environmental damage Symbol Type of...

Page 14: ...environmental damage if ignored This is what a warning looks like for a hazard that could result in property damage if ignored CAUTION Type and source of danger Consequences of non compliance Measure...

Page 15: ...such that the function of moving parts is not hampered To lay the cable guide 1 Lay any excess cabling neatly in proper cable snakes 2 Bind together the cable loops with cable ties Important Tie loops...

Page 16: ...the machine moves to the correct position and the power is switched off as soon as the Service Stop button is pressed The settings are preprogrammed and changes are not possible To call up the servic...

Page 17: ...display shows the information that the Service Stop is active Fig 3 Calling up the service routine 3 8 Make the required settings 9 Press the Service Stop button The power is switched on again The but...

Page 18: ...fit the individual covers The text for each type of setting work then specifies only the cover that needs to be removed at that particular time WARNING Risk of injury from moving parts Crushing possib...

Page 19: ...side of the machine you must first swivel up the machine head Fig 5 Access to the underside of the machine Tilting the machine head To tilt the machine head 1 Tilt the machine head as far as it will g...

Page 20: ...g and placing the arm cover Fig 6 Removing and placing the arm cover Removing the arm cover To remove the arm cover 1 Loosen the screws 2 2 Remove the arm cover 1 Placing the arm cover To place the ar...

Page 21: ...d placing the head cover Fig 7 Removing and placing the head cover Removing the head cover To remove the head cover 1 Loosen the screws 2 2 Remove the head cover 1 Placing the head cover To place the...

Page 22: ...the valve cover Important When removing and placing the valve cover be sure not to pinch or pull off any cables Removing the valve cover To remove the valve cover 1 Loosen the screws 2 2 Remove the va...

Page 23: ...Feed Dog Assemble p 14 The software is used to define the necessary presettings on the machine 2 Loosen the screws 1 3 Remove the throat plate 2 4 Finish the service routine Assembling the throat plat...

Page 24: ...ssemble p 14 The software is used to define the necessary presettings on the machine Important The maximum permissible stitch length can be set in the service routine Enter the maximum permissible sti...

Page 25: ...software Check the feed dog position in its movement at maximum stitch length depending on the equipment 6 or 9 by turning on the handwheel The feed dog must not hit against the throat plate Order The...

Page 26: ...akes setting easier Important Always ensure that the screws are completely flush with the surface 3 6 Locking the machine in place Fig 13 Locking the machine in place 1 For some settings the machine m...

Page 27: ...2 Locking the machine in place To lock the machine in place 1 Remove the plug from the locking opening 4 2 Turn the handwheel until the appropriate arresting groove 1 or 2 is in front of the locking o...

Page 28: ...Working basis 26 Service Instructions 667 PREMIUM 03 0 01 2018...

Page 29: ...the arm cover p 18 2 Loosen the threaded pins 1 on the arm shaft crank 3 3 Turn the arm shaft crank 3 such that the threaded pins 1 are seated completely on the flat of the arm shaft 4 Push the arm sh...

Page 30: ...Therefore you must first align the upper toothed belt wheel on the winder wheel and then align the lower toothed belt wheel so that the toothed belt runs correctly over both wheels 5 1 Positioning th...

Page 31: ...2 are seated flush on the flat of the arm shaft 5 5 Move the upper toothed belt wheel 1 to the side so that the distance to the winder wheel 3 is 0 8 mm 6 Tighten the threaded pins 2 7 Push the toothe...

Page 32: ...the lower toothed belt wheel 3 such that the threaded pins 4 are seated on the flat of the arm shaft 5 Move the lower toothed belt wheel 3 sufficiently far to the side so that the toothed belt 1 make...

Page 33: ...ame cannot be moved Cover Tilt the machine head p 17 Removing the valve cover p 20 FIg 18 Setting the mechanical stitch adjustment 1 To set the stitch regulator gear 1 Switch off the machine 2 Remove...

Page 34: ...ng the mechanical stitch adjustment 3 7 Set the lever 4 so that the white plastic track 10 abuts on the control cam 9 without play 8 Verify that the plates 2 are still parallel to one another 9 Tighte...

Page 35: ...the machine head p 17 FIg 21 Setting the eccentric for the forward and backward stitches To set the eccentric 2 1 Loosen the threaded pin 1 2 Turn the eccentric 2 from the right through the opening i...

Page 36: ...t and undamaged needle has been inserted Operating Instructions 7 1 Setting the feed dog position Proper setting When the stitch length is set to 0 the needle pierces exactly in the center of the need...

Page 37: ...to define the necessary presettings on the machine 2 Loosen the screws 3 3 Move the feed dog 1 on the feed dog carrier 2 Place the removed throat plate next to it as an aid for orientation so that th...

Page 38: ...he screw 6 6 Move the feed dog carrier perpendicular to the sewing direction so that the feed dog is exactly in the center of the throat plate cutout 7 Push the adjusting rings 1 toward each other as...

Page 39: ...movement of the feed dog all have to be set Order First check the following setting Feed dog position p 34 7 3 1 Setting the feed dog feed movement Proper setting Machine is locked in place at positi...

Page 40: ...the maximum stroke height at top dead center Proper setting Place the feed dog in the uppermost position by turning the handwheel The upper edge of the feed dog protrudes 0 5 mm above the throat plat...

Page 41: ...the threaded pins 2 6 Turn the eccentric bolt 1 such that the upper edge of the feed dog protrudes 0 5 mm above the throat plate 7 Move the eccentric bolt 1 to the left such that the feed dog has no...

Page 42: ...og stroke movement 1 Execute the service routine Feed Dog Feed Dog Move p 14 The software is used to define the necessary presettings on the machine 2 Lock the machine in place at position 1 3 Tilt th...

Page 43: ...pierces exactly in the center of the needle hole 8 1 Aligning the needle bar linkage sideways FIg 27 Aligning the needle bar linkage sideways 1 To align the needle bar linkage sideways 1 Execute the...

Page 44: ...he needle bar linkage 3 sideways such that the needle pierces exactly in the center of the needle hole 4 for the feed dog 9 Push the two adjusting rings inwards as far as they will go and tighten them...

Page 45: ...eedle bar linkage in the sewing direction 1 Execute the service routine Needle Hook Needlebar p 14 The software is used to define the necessary presettings on the machine 2 Remove the valve cover p 20...

Page 46: ...de clearance 1 Execute the service routine Needle Hook Timing p 14 The software is used to define the necessary presettings on the machine 2 Tilt the machine head p 17 3 Disassemble the throat plate p...

Page 47: ...he slot 1 The 1st screw in the direction of rotation is located on the flat 8 Move the hook sideways such that the distance between the hook tip 3 and the groove of the needle 4 is no greater than 0 1...

Page 48: ...following settings Needle bar linkage is aligned correctly p 41 A straight and undamaged needle has been inserted Operating Instructions Proper setting Machine is locked in place at position 1 p 24 T...

Page 49: ...threaded pins 3 8 Turn the hook such that the hook tip 2 points exactly to the vertical center line of the needle 1 The hook tip 2 is in the lower third of the needle groove 4 9 Tighten the threaded...

Page 50: ...Machine is locked in place at position 1 p 24 The hook tip is level with the lower third of the groove on the needle Disturbance Disturbances caused by an incorrect needle bar height Damage to the hoo...

Page 51: ...bar 1 4 Move the height of the needle bar 1 so that the hook tip 3 is in the middle of the lower third of the groove on the needle 4 When doing so take care not to twist the needle to the side The gr...

Page 52: ...and threaded pin 6 4 Press the lever 2 with the roller into the stop of the control cam 1 5 Place the plates in the gear 5 in zero position and tighten the roller lever with screw 3 6 Set the threaded...

Page 53: ...e routine Stroke Equal Stroke p 14 The software is used to define the necessary presettings on the machine 2 Remove the arm cover p 18 FIg 36 Setting the sewing foot stroke 2 3 Loosen the screw 3 4 Lo...

Page 54: ...Proper setting The feeding foot 1 touches down exactly on the feed dog 2 when the downward movement of the needle tip 3 reaches the upper edge of the feeding foot This will occur when the handwheel i...

Page 55: ...Loosen the threaded pins 4 4 Turn the stroke eccentric 5 such that the feeding foot touches down on the feed dog when the handwheel is in the 95 position Important Ensure not to move the stroke eccent...

Page 56: ...r stiff movement in the following places Guide 4 Setting shaft 6 Adjusting ring 7 4 Eliminate stiff movement where necessary 5 Place a 5 mm distance piece e g locking pin 0367 105950 between the press...

Page 57: ...oper setting The sewing material does not slip and is correctly transported Sewing foot lift The sewing foot lift is set via the program parameters When the pedal is pressed back halfway the sewing fe...

Page 58: ...thread strengths Higher needle thread tension thick sewing material high thread strengths Proper setting The loop of the needle thread slides at low tension over the thickest point of the hook without...

Page 59: ...ing The thread tension spring does not contact the stop until the needle eye has plunged into the sewing material The setting for the thread tension spring must be varied according to the sewing mater...

Page 60: ...667 PREMIUM 03 0 01 2018 11 3 Electronic needle thread tension The electronic needle thread tension is calibrated in the factory and cannot be changed If you have any inquiries about the electronic ne...

Page 61: ...out axial play The winding process will stop automatically when the required filling quantity of the bobbin is reached To set the winder 1 Remove the arm cover p 18 Removing the winder 2 Loosen the sc...

Page 62: ...om each other Automatic stop with smaller filling quantity 4 Turn the screw 2 Arms 4 closer together turn counterclockwise Arms 4 further apart from each other turn clockwise 5 Put the completely fill...

Page 63: ...bbin is 2 3 mm 10 Set the block 8 such that it is resting against the locking disk 9 11 Set the block 8 such that its distance to the winder wheel 10 is 0 5 mm 12 Tighten the threaded pin in the block...

Page 64: ...ok thread guide The position of the hook thread guide determines how the hook thread is wound onto the bobbin Proper setting The hook thread is wound on evenly over the entire width of the bobbin To s...

Page 65: ...sition FIg 48 Setting the control cam position Proper setting The control cam 2 makes contact with the hook pinion 1 The first screw 3 in the hook s direction of rotation must be located on the flat o...

Page 66: ...thread cutter magnet Proper setting When the magnet is at rest the distance between the roller 3 and the highest point of the control cam 4 must range between 0 2 and 0 3 mm To check the armature of...

Page 67: ...roper setting When the knife is at rest the tip 1 of the thread pulling knife 3 must be positioned flush below the cutting edge of the stationary knife 2 To set the position of the thread pulling knif...

Page 68: ...echanics of the thread cutter at a minimum 5 Position the block 4 with the roller 6 against the control cam 6 Tighten the screw 7 7 Check the setting and correct it if necessary 13 4 Setting the cutti...

Page 69: ...e cut To check the cutting pressure 1 Turn the handwheel until the thread pulling knife 2 can be swung out by hand 2 To do this press the block 3 with the roller 4 to the right against the control cam...

Page 70: ...Thread cutter 68 Service Instructions 667 PREMIUM 03 0 01 2018...

Page 71: ...time The display shows the input screen for the password Fig 54 Password input screen 3 Use the numeric buttons to enter the password 25483 You are on the Technician level 14 2 Structure of the softwa...

Page 72: ...hnician level After pressing the buttons P and S you will not be able to access the Technician level unless you re enter your password Non secure option to exit the Technician level 1 Exit the Technic...

Page 73: ...meter list 867 M PREMIUM 5 Use the button to move to the Par parameter and select the desired value with the buttons or the number keys The parameters are explained in the Parameter list 867 M PREMIUM...

Page 74: ...standard when creating a new program To set the stitch length parameter 1 Select the Stitchlen parameter 2 Press the OK button to confirm the selection 3 Enter the desired value 4 Press the OK button...

Page 75: ...n creating a new program To set the Needle thread tension parameter 1 Select the Thr Tens parameter 2 Press the OK button to confirm the selection 3 Enter the desired value 01 99 4 Press the OK button...

Page 76: ...to be selected when the counter is reset Menu item Setting option On The start bartack is activated automatically The values for the start bartack are taken from the Manual mode Off The start bartack...

Page 77: ...79 Stop Positions Stop positions p 79 Foot Sewing foot p 80 Thr Tens Needle thread tension p 80 Stroke Sewing foot stroke p 81 Stitchlen Stitch length p 82 Bobbin Bobbin p 82 Holding Force Motor hold...

Page 78: ...thread is active or inactive Value range On Off StopIdle Position of the needle after thread cutting reversal position the needle is set upward to reach the full lifting height and the thread lever i...

Page 79: ...ivation duration of the thread cutter in time period t1 Value range 000 1000 ms DtyC t1 Duty cycle in time period t1 Value range 000 1000 t2 s Activation duration of the thread cutter in time period t...

Page 80: ...ue range 000 1000 t2 s Activation duration of thread clamp in time period t2 Value range 000 1000 ms DtyC t2 Duty cycle in time period t2 Value range 000 1000 NSB Neat Seam Beginning Value range On Of...

Page 81: ...ible at operator level Value range 050 400 rpm Pos Speed Position speed the last stitch is made slower during stopping of the sewing procedure Value range 010 700 rpm Soft Speed Speed for the soft sta...

Page 82: ...e lifted Value range 01 60 Menu item Setting options FL Tens Mode Mode for lifting the needle thread tension during active sewing foot lift 0 Needle thread tension is not lifted 1 The needle thread te...

Page 83: ...case of material thickness detection Value range On Off StitchOff Number of stitches after which the second sewing foot stroke is automatically deactivated Value range 000 255 Automatic Speed Speed a...

Page 84: ...ng this will vary depending on the sewing equipment and MUST be adjusted when changing the sewing equipment When the value is changed the machine requests a reset i e switching off and on again Value...

Page 85: ...tion the machine will indicate an error message during the seam which must be confirmed with OK The error disappears If the parameter MsgAfterTrim is active the error will be displayed again after the...

Page 86: ...umber of speed steps processed by the pedal Value range 00 64 Curve Speed curve of the pedal t Posit 1 Debouncing of position 1 Value range 000 255 ms t Posit 2 Debouncing of position 2 Value range 00...

Page 87: ...sewing the bartack OnLift Raising of the seam center guide when lifting the sewing foot Tack Lift Raising of the seam center guide when sewing the bartack and lifting the sewing foot RaiseOnHP When th...

Page 88: ...ated via the gage at the puller HPNo Pressure is generated actively except for the 2nd stroke height No No active pressure from puller SwitchOff Puller is not active when the sewing motor is stopped H...

Page 89: ...500 60000 Hz Min gap Smallest possible gap between the sewing foot and the edge guide This will vary depending on the sewing equipment and MUST be adjusted when changing the sewing equipment CAUTION T...

Page 90: ...s no constant alternating between activation and deactivation in the boundary range Value range 0 0 2 0 mm Menu item Setting options On Off Light barrier active inactive Speed The last stitches after...

Page 91: ...ine in various external conditions easier for the user The parameters are explained in more detail in the subchapters The menu is divided into the following submenus Menu item Setting options Length S...

Page 92: ...rameter The display of the parameter numbers can be activated or deactivated When activated the parameter numbers appear on the display on the left next to the menu items Fig 56 Example ParameterView...

Page 93: ...uts here The table shows the inputs and their allocation Machine input signal Input Buttons on the button bar S1 X120T 3 S2 X120T 16 S3 X120T 4 S4 X120T 17 S5 X120T 5 S6 X120T 18 Knee button S1 X120T...

Page 94: ...position 8 Needle height 11 Insert the 2nd Needle thread tension 12 Change of stitch length 15 Seam center guide puller 18 Light barrier 20 Operation lock when contact is opened normally NO 21 Quick...

Page 95: ...The follow ing table lists the modes Machine output signal Output ML X22 X120B 9 NK X22 X120B 10 RA X16 X120B 12 STL X17 X120B 22 STL FA X18 X120B 23 FL X15 X22 X90 12 FF3 OUT X22 X90 15 Mode Functio...

Page 96: ...ignals to the inputs outputs can be assigned using the parameters T 53 00 p 91 and T 56 00 p 93 See below for wiring examples of the additional inputs outputs Fig 58 Connection of the additional input...

Page 97: ...ort X80B 1 24V 2 IN1 3 IN3 4 IN5 5 IN7 6 7 8 24V 9 OUT1 10 OUT3 11 OUT5 12 OUT7 13 GND GND 14 IN2 15 IN4 16 IN6 17 IN8 18 GND 19 20 24V 21 OUT2 22 OUT4 23 OUT6 24 OUT8 25 X80T 1 24V 2 IN9 3 IN11 4 IN1...

Page 98: ...Programming 96 Service Instructions 667 PREMIUM 03 0 01 2018 Fig 62 Connecting adapter to DACcomfort...

Page 99: ...faces can be used for the barcode scanner The parameter is ac tive if a barcode scanner is connected It is possible to define additional settings for the operation lock The pos sibilities are explaine...

Page 100: ...on the pedal Value range On Off Notice Position 2 actually causes a cancelation when actuated during a seam section If the section change function is assigned to Position 2 the softkey menu can be use...

Page 101: ...USB Access via USB key with access file only USB Code Access via defined password or USB key with access file Security Key The defined password is saved as a file to a USB key The USB key provides acc...

Page 102: ...hat may have been selected for the info screen are displayed Program Selective restriction of access to the existing program and its parameters R W Read Write Off Area is hidden R O Read Only Programm...

Page 103: ...Enter the desired value 010 255 4 Press the OK button to confirm the value 14 7 15 Setting the Brightness Brightness parameter Set the brightness of the OP3000 to the user s needs here To set the para...

Page 104: ...o test the outputs 1 Select the desired output with the buttons Fig 63 Test Output subitem 2 Press the OK button to activate deactivate the selected output Parameter Explanation Reference Multi test M...

Page 105: ...button to confirm the selection The Value display toggles between On and Off every time the OK button is pressed 3 Observe the selected element and check if a press on OK actually triggers it Importa...

Page 106: ...beforehand via the display To perform the test steps 1 Confirm the element In Input the display shows the number of the element last changed If the element is functional the display switches between...

Page 107: ...ons to test the selected motor If the motor is functioning correctly the behavior described in the table will be shown Information There is no specific procedure for testing the stepper motor encoders...

Page 108: ...echanics Details on that area can be found in the Service routine chapter p 14 14 8 3 Setting the Calibration Calibration parameter Various parameters need to be calibrated they are explained in more...

Page 109: ...nd check the stitch length 7 If the test run is the correct length confirm with the OK button After calibrating the stitch length it is advisable to perform another test in standard sewing mode Select...

Page 110: ...tch the forward stitch length To calibrate the stitch adjustment lever 1 Call up the Service Calibration Man St Len menu item 2 Value for the potentiometer should match the proposed value of 2500 3 Af...

Page 111: ...et submenu Use this submenu to reset the data of the machine Various settings can be made for resetting the data The possibilities are explained in more detail in the table Access is possible only by...

Page 112: ...enu Use this submenu to transfer data between the machine or more precisely the control and a USB key Various options are available for the data transfer which are explained in the subchapters The men...

Page 113: ...submenu 2 Call up the Service Data Transfer All Data menu item 3 Press the OK button to confirm the selection 4 Use the buttons to choose between the options Load from USB or Store to USB 5 Press the...

Page 114: ...B key or the control To transfer the parameter settings and calibration values 1 Plug the USB key into the socket 1 on the control 2 Fig 74 Data Transfer submenu 2 Call up the Service Data Transfer On...

Page 115: ...ars stating that the USB key must not be removed Fig 76 USB key warning The message disappears after the data transfer 14 11 3 Setting the Programs Programs parameter It is possible to transfer all or...

Page 116: ...ing warning message appears Fig 78 Data loss warning message 6 Select a program with the buttons 7 Press the OK button to confirm the selection A check mark in front of the program name shows that it...

Page 117: ...ing that the USB key must not be removed Fig 79 USB key warning The message disappears after the data transfer 14 11 4 Saving the Error list Error Log parameter The error list can be saved to a USB ke...

Page 118: ...3 of the control panel on the left Fig 81 Performing a software update As soon as the software update is finished the display will also show the software version 4 of the machine on the right Fig 82 P...

Page 119: ...Programming Service Instructions 667 PREMIUM 03 0 01 2018 117 5 Remove the USB key from the control The software update is complete and the machine is ready to sew...

Page 120: ...Programming 118 Service Instructions 667 PREMIUM 03 0 01 2018...

Page 121: ...aintenance work switch off the machine or set the machine to threading mode WARNING Risk of injury from moving parts Crushing possible Prior to any maintenance work switch off the machine or set the m...

Page 122: ...particles can enter the eyes causing injury Wear safety goggles Hold the compressed air gun so that the particles do not fly close to people Make sure no particles fly into the oil pan NOTICE Property...

Page 123: ...0 or oil of equivalent quality with the following specifications Viscosity at 40 C 10 mm s Flash point 150 C CAUTION Risk of injury from contact with oil Oil can cause a rash if it comes into contact...

Page 124: ...ise above the MAX marking 2 or drop below the MIN marking 3 If the oil level falls below the minimum level marking 3 the oil level indicator lights up in red To top off the oil 1 Fill oil through the...

Page 125: ...to the hook 1 while sewing Proper setting After sewing a stretch of approx 1 m the blotting paper will have been sprayed with a thin and even film of oil To set the hook lubrication 1 Turn the screw 3...

Page 126: ...sis Fig 86 Setting the operating pressure To set the operating pressure 1 Pull the pressure controller 1 up 2 Turn the pressure controller until the pressure gage 2 indicates the proper setting Increa...

Page 127: ...2 on a daily basis Fig 87 Draining the water condensation To drain water condensation 1 Disconnect the machine from the compressed air supply 2 Place the collection tray under the drain screw 3 3 Loos...

Page 128: ...Loosen the filter element 1 5 Blow out the filter element 1 using the compressed air gun 6 Wash out the filter tray using benzine 7 Tighten the filter element 1 8 Tighten the water separator 2 9 Tight...

Page 129: ...d immediately Proper setting The toothed belt exhibits no cracks or fragile areas When pressed with a finger the toothed belt must yield no more than 10 mm 15 5 Parts list A parts list can be ordered...

Page 130: ...Maintenance 128 Service Instructions 667 PREMIUM 03 0 01 2018...

Page 131: ...from soiling 6 Cover the control to protect it from soiling 7 Cover the entire machine if possible to protect it from contamination and damage WARNING Risk of injury from a lack of care Serious injur...

Page 132: ...Decommissioning 130 Service Instructions 667 PREMIUM 03 0 01 2018...

Page 133: ...cable national regulations When disposing of the machine be aware that it consists of a range of different materials steel plastic electronic components etc Follow the national regulations when dispos...

Page 134: ...Disposal 132 Service Instructions 667 PREMIUM 03 0 01 2018...

Page 135: ...133 18 Troubleshooting 18 1 Customer Service Contact for repairs and issues with the machine D rkopp Adler AG Potsdamer Str 190 33719 Bielefeld Germany Tel 49 0 180 5 383 756 Fax 49 0 521 925 2594 Ema...

Page 136: ...hread tensions Thread guiding parts such as thread tube thread guide or thread take up disk are sharp edged Check threading path Throat plate hook or spread have been damaged by the needle Have parts...

Page 137: ...ing material the sewing material thickness or the thread used Check thread tensions Needle thread and hook thread have not been threaded correctly Check threading path Needle breakage Needle thickness...

Page 138: ...gnment and change if necessary Check wiring in machine dis tributor and change it if necessary Test motor phases and check for correct value 1005 Error Motor blocked Eliminate stiff movement in the ma...

Page 139: ...lt tension etc Check position thread lever at top dead center 1302 Error Failure with sewing motor current Check the service stop switch Eliminate stiff movement in the machine Replace the encoder Rep...

Page 140: ...card Z encoder plug Sub D 9 pin not connected Connect encoder cable to the control use correct connection 2322 Error Stepper card Z flywheel position not found Check stepper motor 1 for stiff movemen...

Page 141: ...not connected Check the connection of left thread tension magnet 3150 Information Maintenance necessary S 119 3354 Information Failure in thread trimmer process Software update 3383 Information Failu...

Page 142: ...OP3000 OP Unknown message Check the connection of OP3000 Replace OP3000 Replace Control 4456 Warning OP3000 DAC Transmit no res ponse Check the connection of OP3000 Replace OP3000 Replace Control 446...

Page 143: ...rom and external EEprom not connec ted the internal data structures are not compatible with the external data storage device emergency operating features only Check machine ID connec tion Switch off t...

Page 144: ...two menus Multitest p 102 and Reset p 109 are available with this access 18 5 Testing the function of the buttons If it is suspected that the buttons on the control panel are not functioning correctly...

Page 145: ...Troubleshooting Service Instructions 667 PREMIUM 03 0 01 2018 143 If one or several buttons are not functional The display shows the status message Keys NOT OK The control panel has to be replaced...

Page 146: ...Troubleshooting 144 Service Instructions 667 PREMIUM 03 0 01 2018...

Page 147: ...large Horizontal XXL extra large Number of needles 1 Needle system 134 35 Needle strength Nm Nm 80 150 Nm 100 180 Thread strength Nm Nm 80 3 15 3 Nm 80 3 10 3 Stitch length mm 9 9 Speed maximum min 1...

Page 148: ...wing foot pressure sewing foot stroke thread tension and stitch length Sewing foot pressure can be programmed via stepper motor Sewing foot lift via stepper motor max 20 mm Electronically regulated th...

Page 149: ......

Page 150: ...Germany Phone 49 0 521 925 00 Email service duerkopp adler com www duerkopp adler com Subject to design changes Part of the machines shown with additional equipment Printed in Germany D rkopp Adler AG...

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